Volvo SD115 Soil Compactor Service & Repair Manual

SD115 11.8-12.3 t 148-173 hp VOLVO SINGLE DRUM COMPACTORS

5 Frequencies High amplitude Low amplitude Powerful performance. The SD115 provides the energy, reliability and strength you need, when you need it. Powerful drum performance enables you to achieve high density levels in a shorter amount of time. More power, greater efficiency: it’s standard with the SD115. Frenquency choices Vibration frequency is easily adjusted to compensate for changing soil types and conditions – increasing productivity and performance. For even greater versatility, a unique five frequency feature is also available. Drum forces Dynamic drum forces are increased or decreased with the flip of a switch to adapt to a range of conditions – from thin soil layers and easy-to-compact materials to thick lifts of more difficult-to-compact materials and for cohesive or granular soils. Articulation/oscillation joint The center joint provides +/- 38 degrees of articulation left and right for maneuverability and +/- 17 degrees of drum frame to tractor frame oscillation for stable, flexible and uniform machine performance and greater operator comfort over rough terrain. Because the drum stays in full contact with the material surface, compaction is uniform. Axle and Ultra-Grade ® Traction System Heavily constructed axle is integrated in the drive train for efficient rear-wheel drive. No-Spin ® differential axle increases traction and precludes tire slippage, improving gradeability, performance and productivity . With the unique Ultra-Grade ® Traction System as an option, the SD115 is surefooted and stable when operating on steep inclines or slippery surfaces. 2

High centrifugal forces A combination of high centrifugal force, high amplitude and drum weight delivers the energy necessary to achieve excellent compaction, increased machine productivity and enhanced performance. With the SD115, you get material target density in fewer passes.

The SD115 is designed with all of your compaction applications in mind. With features to help you tackle even the most demanding jobs, the SD115 gives you the quality, reliability and safety that you expect from Volvo. Compaction becomes easier, more efficient and more effective. All-around visibility The seated operator has 1 meter by 1 meter visibility, increasing jobsite safety and decreasing the possibility of equipment damage due to bumps and scrapes. New Volvo display Centrally located LCD display panel provides clear and easy to understand information to the operator. A user friendly diagnostic system is also integrated into the panel. Leveling blade Optional steel blade with wear-hardened cutting edge handles leveling and backfilling jobs, increasing machine utility and versatility and eliminating the need for extra equipment on site. Clamp-on padfoot shell Optional two-piece shell kit and easily interchanged scraper bar easily convert the smooth drum into a versatile padfoot drum for changing job applications. Installation can be completed in less than one hour with few tools and minimal equipment. The Volvo experience. 4

Angled drum frame The angled drum frame ensures clearance in the approach to steep slopes and when loading. The design eliminates the possibility of digging into the slope and prevents damage to the machine. Smart power Optional feature which reduces engine RPM when the compaction application does not require full power. Smart power decreases machine noise and increases fuel efficiency. Cab The optional industry-leading cab provides comfort and flexibility for the operator, along with excellent all-around visibility. Controls and instruments are well-designed and ideally located. The adjustable, ergonomic seat, spacious interior and high-performing heating and air conditioning further enhance the operator’s environment. Beacon and lights Available as an option, work lights enable machine operation to continue after dark, increasing uptime while enhancing visibility for greater safety. Road lights allow safer machine transport, while the beacon promotes caution on the jobsite. 5

Packed with benefits. Clamp-on padfoot shell Optional shell with scraper bar easily converts the smooth drum into a padfoot drum. ROPS/FOPS safety Provides peace of mind and safety by protecting the operator in the event of machine rollover and/or overhead falling objects. Two-speed transmission Hydrostatic axle drive is equipped with a two-speed, variable piston transmission, for optimum work and transport speeds. High and low drum amplitude Control panel switch provides a choice between high and low amplitude for application or material depth flexibility. Stable maneuvering Articulation joint provides +/- 17-degree oscillation angle and frame articulation of +/- 38 degrees, for greater stability and maneuverability. Variable frequencies Two frequencies (five frequencies optional) are easily adjustable from the console for different soil types and conditions. High Centrifugal Forces Easily and variably adjustable from the operator’s console, allowing versatile adjustment of force due to soil types and conditions. 6

All-around visibility Excellent all-around visibility increases jobsite safety between personnel and decreases possibility of equipment damage. No-Spin ® axles Heavy-duty, No-Spin ® differential axles provide increased traction and gradeability by restricting the two wheels to the same rotational speed. Back-up alarm Alarm automatically sounds when the machine is put in reverse, providing greater operator and site safety. Powerful Volvo engine The emission regulations certified Volvo Tier IVi engine delivers powerful, dependable performance. Optional smart power reduces fuel consumption by decreasing RPM. Daily checkpoints Key daily checkpoints are conveniently and accessibly positioned for easy maintenance. Seat switch with delay Seat switch will shut down the engine if the operator leaves the seat for more than five seconds. 7

Intuitive maintenance. Taking care of your compactor shouldn’t be complicated. Volvo makes maintenance straightforward with helpful features including a machine-mounted service chart and comprehensive, detailed operations manuals. And with the SD115, environmental care is built right in – from the powerful Tier IVi engine down to the newly designed hydraulic fill. Engine hood The redesigned rear-hinged engine hood gives excellent, unobstructed ground-level access to the engine and major hydraulic components. Dealer support comes standard Your local Volvo dealer backs you and your operation with a ready supply of genuine Volvo parts that are perfectly matched to your machine. Your dealer is also ready to help you keep working with expert, trained service and support. Maintenance checkpoints Key checkpoints are conveniently located within easy reach at ground level so that important maintenance tasks don’t go overlooked. Sight gauges permit inspection of fluid levels and eliminate the need to open tank caps to perform simple checks. 8

Tier IVi engine The powerful engine you expect from Volvo now comes Tier IVi certified and available in D4 and D6 versions. Perfectly matched power trains and components maximize performance in any application, all while achieving excellent fuel economy. Service chart Easy to understand and mounted to the fuel tank, the service chart details service intervals, checkpoints and lubrication information. Ensures that proper lubrication and maintenance procedures are followed on time and as directed, contributing to long life of the machine. Tiltable operator platform The forward-tilting operator platform provides convenient, unobstructed access at ground-level for easier hydraulic repairs. Hydraulic test ports Hydraulic test ports are conveniently grouped and located, improving the quality of troubleshooting and decreasing the time of pressure testing. These eliminate the need to open the hydraulic circuit, therefore preventing contamination or possible leaks. 9

Model SD115 Engine 4 Cylinder 6 Cylinder Drum type Smooth Padfoot Smooth Padfoot Machine Weights (inc. ROPS)* Operating Weight (CECE) kg (lb) 11 650 (25,690) 11 800 (26,020) 11 850 (26,130) 12 000 (26,460) Static Weight @ Drum kg (lb) 6 411 (14,136) 6 910 (15,236) 6 209 (13,692) 6 910 (15,236) Static Weight @ Tires kg (lb) 4 639 (10,230) 4 762 (10,500) 4 639 (10,230) 4 762 (10,500) Shipping Weight kg (lb) 11 662 (25,717) 11 662 (25,717) 11 836 (26,100) 11 662 (25,717) Drum Width mm (in) 2 134 (84) 2 134 (84) 2 134 (84) 2 134 (84) Diameter mm (in) 1 500 (59) - - 1 500 (59) - - Shell Thickness mm (in) 25 (1) - - 25 (1) - - Diameter Over Pad Feet mm (in) – – 1 550 (61) – – 1 550 (61) Pad Feet number of – – 112 – – 112 Pad Height mm (in) – – 127 (5) – – 127 (5) Pad Tip Area cm 2 (sq in) – – 135.3 (21) – – 135.3 (21) Vibration Frequency Hz/vpm 31/34 1,850/ 2,025 28/34 1,650/ 2,025 31/34 1,850/ 2,025 28/34 1,650/ 2,025 Optional 5 settings Hz (vpm) 23.3/23.8/25.8/28.3/33.8 (1,400/1,425/1,550/1,700/2,025) Centrifugal Force High kN (lb) 258 (58,000) 271 (61,000) 258 (58,000) 271 (61,000) Low kN (lb) 207 (46,600) 264 (59,400) 207 (46,600) 264 (59,400) Nominal Amplitude High mm (in) 1.92 (0.076) 2.14 (0.084) 1.92 (0.076) 2.14 (0.084) Low mm (in) 1.37 (0.054) 1.39 (0.055) 1.37 (0.054) 1.39 (0.055) Propulsion Type System Hydrostatic Tire Size 587 x 660 (23.1 x 26) 8PR TT Drum Drive Planetary gear reduction Travel Speed High km/h (mph) 9.8 (6.1) 9.6 (6.0) 12.8 (8.0) 12.5 (7.8) Low km/h (mph) 0-5.9 (0-3.7) 0-5.7 (0-3.5) 0-4.9 (3.1) 0–4.8 (0-3) Engine Make / Model Volvo D4 Volvo D6 Engine Type Turbocharged 4-cylinder Turbocharged 6-cylinder Rated Power @ Installed Speed kW (hp) 110 (147.5) 110 (147.5) 129 (173) 129 (173) Electrical System Positive grounded Volt 24 Alternator 120 Amps Batteries CCA 2x1 125 Brakes Service Dynamic hydrostatic through propulsion system Parking / Secondary Spring-applied, hydraulically released on axle Miscellaneous Articulation Angle ° +/- 38 +/- 38 +/- 38 +/- 38 Oscillation Angle ° +/- 17 +/- 17 +/- 17 +/- 17 Fuel Capacity L (gal) 256.2 (67.7) 256.2 (67.7) 256.2 (67.7) 256.2 (67.7) Hydraulic Oil Capacity L (gal) 106 (28) 106 (28) 106 (28) 106 (28) Gradeability (theoretical) % 70 70 85 85 Product improvement is a continuing goal at Volvo. Designs and specifications are subject to change without notice or obligation. * Weight with cab installed: 11 882 kg / 26,200 lb Specifications. 10

Volvo SD115 Soil Compactor Service & Repair Manual

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