VOLVO SD105F SOIL COMPACTOR Service and Repair Manual

Construction Equipment www.volvo.com MORE CARE. BUILT IN. Ref. No. VOE21A1004355 English Printed in Sweden 2008.02-4,0 Volvo, Hameln RM All products are not available in all markets. Under our policy of continuous improvement, we reserve the right to change speciﬁcations and design without prior notice. The illustrations do not necessarily show the standard version of the machine. Volvo Construction equipment is different. It’s designed, built and supported in a different way. The difference comes from an engineering heritage of 175 years. A heritage of thinking ﬁrst about the people who actually use the machines. About how to help them be safer, more comfortable, more productive. About the environment we all share. The result of that thinking is a growing range of machines and a global support network dedicated to helping you do more. People around the world are proud to use Volvo. And we’re proud of what makes Volvo different – More care. Built in. Volvo soil compactors sd-series

3 2 VOLVO – A PARTNER TO TRUST Our SD-Series soil compactors are genuine Volvo Construction Equipment all the way through – built to deliver maximum performance even under extreme conditions. Like all other Volvos, they have more uptime, more value, more safety and, of course, more care built right in. Complete range The SD-Series is a complete range of soil compactors that comprises 18 models with operating weights from 2.5 to 20 tons. You will find Volvo compactors in operation on the toughest and most rugged compaction projects around the globe. We cover everything from efficient compaction of pipeline trenches and cycle tracks to compaction of large areas in highway construction and dam building projects. Technology that boosts your business All our soil compactors are designed to do what we believe we do best: Safe- guard your operators, the environment and your investment, while advancing the health and the prosperity of your business. Volvo compactors not only stand out due to their excellent gradeability which makes them first choice for slope compaction. They also deliver class leading compaction forces and achieve the specified degree of compaction with a minimum number of passes, saving the customer time and money. With the bolt-on padfoot segments, customers can convert a smooth drum into a padfoot compactor, thereby gaining extra versatility. The segments are quickly and easily installed on the smooth drum for compacting cohesive soils and rock-fill materials. Volvo’s new CompAnalyzer provides contractors with a full documentation of the compaction process and allows operators to organise their work most efficiently. A partner to rely on The SD-Series is backed by the full strength of Volvo Construction Equip- ment, which has been an industry force since we started out 175 years ago. We have years of experience partnering with customers to provide tailored full-service maintenance and repairs. So sit back. Rely on a company with more experience, more skill and more dedication to your results than anyone else in the industry. And see what the Volvo SD-Series can do for your business. Trust TRUST noun: – complete confidence in a person, organization, plan, etc. – to rely on.

4 5 THE SD-SERIES – AGILE FORCES WITH BRAINS Power and force means nothing without brains – so we decided to pack the SD-Series compactors with it all. Depending on the model – from the SD25 to the SD200 – you can draw benefit from our different solutions to make your business more successful. STRENGTH Low centre of gravity – All SD-Series compactors have a low positioned centre of gravity which means stable performance even in steep slopes. Bolt-on padfoot system – The bolt-on padfoot system allows easy switching from compacting granule soils to compacting more cohesive soils and rock filling. – Most models are available as an F-Version that come with a padfoot drum. Variable frequency setting – By using the variable frequency setting, the operator can adapt the vibration to the material. – The variable centrifugal force allows compaction down to one metre. Ultra Grade traction system – The hydrostatic Ultra Grade traction system with wheel and drum drive allows steep climbing without interruption in traction power. The No-Spin differential provides application flexibility. Vibration isolated operator environment – The premium shock mounted operator platform or cab vouch for safe and productive operating hours with excellent comfort. Gradeability – Excellent traction and low centre of gravity strongly contributes to the SD-compactors’ business leading gradeability which allows compaction of up to 75% gradient (SD122DX). STRENGTH noun: – the quality or state of being strong. – ability to do or to bear. – capacity for exertion or endurance. – power to resist force. High power to weight ratio – The SD-Series compactors all pack plenty of efficient power which means safe operations in extreme conditions with forces to spare. Optimum Compaction Performance – Excellent gradeability makes Volvo compactors first choice for slope compaction. – High or highest compaction forces in their classes. – Minimum number of passes required - high yardage. – Maximum productivity with CompAnalyzer and CompGauge. Dozerblade – As an option, Volvo offers a height adjustable and centrally tilting dozer blade. – With this option, the operator can fill in trenches or strike off the fill material to obtain ideal conditions for compaction work. Easy Serviceability – Excellent accessibility makes daily routine maintenance easy. – One piece engine cover for complete engine compartment access. – Rear mounted cooling system for easy access for cleaning. – Tilting operator platform for access to hydraulic components. – Remote mounted hydraulic test ports and hydraulic filters. – Pre-wired for numerous field installed optional features. – Eccentric oil sight gauge.

1 m 1 m 1 m 1 m 6 7 intelligence INTELLIGENCE noun: – the ability to comprehend. – to understand and profit from experience. – having the power to bring into being. DO IT WITH EASE – WELL PROTECTED The smaller SD25 and SD45 compactors have well isolated operator platforms with excellent visibility to carry out demanding jobs in cramped locations. The range from SD70 to SD200 can all be equipped with a safe and comfortable cab with controlled climate to keep the operator fresh through the workshift. All SD-compactors feature comprehensive operator panels with gauges for oil, fuel, cooling temperature. And of course they can be fitted with the intelligent Comp- Analyzer with full control over the compaction process. The operator platform or cab is easily tiltable for maximum access to maintain and service the compactor’s hydraulic components. The one-piece rear-hinged engine cover gives complete access to the engine’s service points. Not only does this facilitate the service job –it also boosts your machine’s availability. Volvo has a proud tradition of ergonomics and safety for one single reason: your operations are carried out by humans. Every part of the operator’s job should be safe and easy – that way you will get more out of his work. Minimizing fatigue, facilitate service and preventive maintenance and most important – eliminating risks – will give you more uptime and more satisfied operators in the meantime. Smart solutions that make your everyday life easier. – Large, sound-insulated and premium shock mounted cabin (option). – Right side console contains direc- tional control, vibration on-off control, power outlet, emergency stop, cup holder, storage compartment. – Premium suspension mounted seats; fully adjustable, swivelling seat base. – Gauges and control switches are conveniently located on the steering column in front of the operator. – Climate control (option). – Audible and visual warning lights for engine, oil pressure, coolant temperature, hydraulic oil temperature, and air cleaner restriction. – Tilting steering column. – Two front, to rear working lights. Air Condition For the drivers comfort Volvo offers an air condition system. Maximum Safety “One meter by one meter” visibility. Opera- tor’s deck is made of skid resistant material. Spring-applied, hydraulically released brakes. ROPS/FOPS with seat belts. Back-up alarm. CompAnalyzer Volvo’s CompAnalyzer provides contractors with a full data documentation of the compaction process, and allows the operator to organise their work most efficiently. CompGauge The smaller compaction meter is for customers who require a display of current compaction values, but no data documentation. Adjustable Frequency By using the variable frequency setting, the operator can adapt the vibration to the particular material he is compacting. On the bigger machines, the variable centrifugal force enables a depth compaction of down to one metre. F-Version Most models are available as an F-Version that come with a padfoot drum.

8 9 COMPANALYZER – FOR CONSISTENT COMPACTION CONTROL Little brother – CompGauge As well as the top-of-the-range Comp- Analyzer system, Volvo also offers a smaller compaction meter for customers who don`t need a data documentation. This easy to read system gives the operator a constant overview of the relative ground compaction, current vi- brator frequency and the bounce mode. Full documentation Compaction meters are an increasing requirement in large-scale construction and road projects. Volvo’s CompAnalyzer provides contractors with a full data documentation of the compaction process. The system displays the equivalent of up to 350 km of compaction runs. With a 2.13 m wide drum it covers an area of 747.000 square meters. Saves time and money The CompAnalyzer allows the operator to organise their work most efﬁciently. The display gives a continuous readout of the progress of compaction work. As soon as the maximum compaction level has been achieved, the driver can move on to the next section. Using the CompAnalyzer means avoiding unnecessary work, saving time and money. Increased compaction quality Volvo’s CompAnalyzer helps customers to safely detect any weak points on previ- ously compacted surfaces, enabling them to be recompacted and stabilised. The user can print out compaction data inside the driver’s cab. A small thermal printer is available for this purpose, which is linked with the CompAnalyzer through an RS232 interface. SPECIFICATIONS Model Operating Weight (CECE Static Weight at Drum Shipping Weight Vibration frequeny Centrifugal force Nominal Amplitude Engine Model Engine Power Travel Speed SD25D 2 562 kg 1 292 kg 2 478 kg 37 Hz 62 kN 1,55 mm Kubota V2203-M 32,8 kW at 2 450 rpm 0 - 9,0 km/h SD25F 2 685 kg 1 415 kg 2 600 kg 37 Hz 56 kN 1,40 mm Kubota V2203-M 32,8 kW at 2 450 rpm 0 - 9,6 km/h SD45D 4 807 kg 2 449 kg 4 712 kg 32 Hz 99 kN 1,98 mm Cummins 4BT 3.3 59,7 kW at 2 200 rpm 0 - 7,4 km/h SD45F 5 147 kg 2 789 kg 4 893 kg 32 Hz 99 kN 1,71 mm Cummins 4BT 3.3 59,7 kW at 2 200 rpm 0 - 7,7 km/h SD70D 7 536 kg 3 740 kg 7 423 kg 30,8/33,8 Hz 143/104 kN 1,98/1,20 mm Cummins 4BT 70,8 kW at 2 200 rpm 0 - 13,0 km/h 0 - 8,4 km/h SD77DX 7 803 kg 4 012 kg 7 696 kg 20,4-33,8 Hz 143/104 kN 1,98/1,20 mm Cummins 4BT 70,8 kW at 2 200 rpm 0 - 13,0 km/h 0 - 8,4 km/h SD77F 8 456 kg 4 660 kg 8 344 kg 20,4-33,8 Hz 171/135 kN 1,98/1,33 mm Cummins 4BT 70,8 kW at 2 200 rpm 0 - 11,3 km/h 0 - 7,7 km/h SD100D 10 837 kg 6 085 kg 10 708 kg 31,2/33,6 Hz 264/206 kN 1,92/1,29 mm Cummins QSB 4.5 - COM III 97 kW at 2 200 rpm 0 - 12,0 km/h 0 - 8,4 km/h SD105DX 11 109 kg 6 357 kg 10 980 kg 20,4-33,6 Hz 264/206 kN 1,92/1,29 mm Cummins QSB 4.5 - COM III 97 kW at 2 200 rpm 0 - 12,0 km/h 0 - 8,4 km/h SD105F 11 744 kg 6 992 kg 11 615 kg 20,4-33,6 Hz 347/262 kN 2,14/1,39 mm Cummins QSB 4.5 - COM III 97 kW at 2 200 rpm 0 - 11,3 km/h 0 - 8,1 km/h SD122D 11 973 kg 6 939 kg 11 771 kg 30,8/33,7 Hz 281/206 kN 1,90/1,17 mm Cummins QSB 4.5 - COM III 119 kW at 2 200 rpm 0 - 11,1 km/h 0 - 4,6 km/h SD122DX 12 086 kg 6 927 kg 11 884 kg 20,4-33,7 Hz 281/206 kN 1,90/1,17 mm Cummins QSB 4.5 - COM III 119 kW at 2 200 rpm 0 - 11,1 km/h 0 - 4,6 km/h SD122F 12 857 kg 7 698 kg 12 655 kg 20,4-33,7 Hz 293/284 kN 2,03/1,31 mm Cummins QSB 4.5 - COM III 119 kW at 2 200 rpm 0 - 11,8 km/h 0 - 4,8 km/h SD160DX 16 391 kg 11 146 kg 16 255 kg 20,8-33,8 Hz 339/264 kN 1,97/1,28 mm Cummins QSB 6.7 - COM III 129 kW at 2 200 rpm 0 - 12,4 km/h 0 - 4,5 km/h SD160F 16 935 kg 11 690 kg 16 799 kg 20,8-33,8 Hz 339/257 kN 2,21/1,68 mm Cummins QSB 6.7 - COM III 129 kW at 2 200 rpm 0 - 11,8 km/h 0 - 4,8 km/h SD190DX 19 765 kg 12 749 kg 19 629 kg 20,8-30,8 Hz 339/221 kN 1,97/1,28 mm Cummins QSB 6.7 - COM III 153 kW at 2 000 rpm 0 - 12,4 km/h 0 - 4,6 km/h SD200DX 20 763 kg 13 747 kg 20 626 kg 20,8-30,8 Hz 368/239 kN 1,76/1,14 mm Cummins QSB 6.7 - COM III 151 kW at 2 000 rpm 0 - 11,5 km/h 0 - 4,0 km/h SD200F 20 536 kg 13 520 kg 20 400 kg 20,8-28,3 Hz 359/273 kN 1,99/1,51 mm Cummins QSB 6.7 - COM III 151 kW at 2 000 rpm 0 - 11,9 km/h 0 - 4,1 km/h Model Drum Width Drum Diameter Shell Thickness Diameter of Pad feet Number of Pad feet Pad Height Pad Tip Area Gradeability (Theor.) Fuel Capacity SD25D 1 067 mm 787 mm 12 mm - - - - 60 % 45 l SD25F 1 067 mm 787 mm 12 mm 914 mm 45 64 mm 55 cm 2 50 % 45 l SD45D 1 372 mm 1 000 mm 20 mm - - - - 54 % 98 l SD45F 1 372 mm 1 000 mm 20 mm 1 153 mm 63 76 mm 125 cm 2 49 % 98 l SD70D 1 676 mm 1 219 mm 22 mm - - - - 63 % 178 l SD77DX 1 676 mm 1 219 mm 22 mm - - - - 70 % 178 l SD77F 1 676 mm 1 219 mm 22 mm 1 372 mm 84 76 mm 125 cm 2 70 % 178 l SD100D 2 134 mm 1 499 mm 25 mm - - - - 55 % 267 l SD105DX 2 134 mm 1 499 mm 25 mm - - - - 62 % 267 l SD105F 2 134 mm 1 499 mm 25 mm 1 702 mm 120 102 mm 125 cm 2 60 % 267 l SD122D 2 134 mm 1 499 mm 30 mm - - - - 68 % 267 l SD122DX 2 134 mm 1 499 mm 30 mm - - - - 75 % 267 l SD122F 2 134 mm 1 499 mm 30 mm 1 753 mm 120 127 mm 125 cm 2 71 % 267 l SD160DX 2 134 mm 1 600 mm 35 mm - - - - 65 % 267 l SD160F 2 134 mm 1 600 mm 30 mm 1 854 mm 120 127 mm 125 cm 2 55 % 267 l SD190DX 2 134 mm 1 600 mm 35 mm - - - - 60 % 257 l SD200DX 2 134 mm 1 651 mm 40 mm - - - - 59 % 267 l SD200F 2 134 mm 1 651 mm 25 mm 1 875 mm 136 127 mm 125 cm 2 49 % 267 l Product improvement is a continuing goal at Volvo. Designs and speciﬁcations are subject to change without notice or obligation.

B C R E A W X T Y V G F Track Rolling Radius Oscillation Angle O P N M L K H I Std. Rops & Cab D U Curb Clearance Q S R J 11 10 STANDARD FEATURES/OPTIONAL EQUIPMENT DIMENSIONS A B C D E F G H I J K L M SD25 1 220 1 067 17 35° 2 148 837 1 060 146 2 250 19° 957 3 180 1 673 SD45 1 890 1 372 - 41° 2 569 1 036 1 306 150 2 830 - 955 4 053 2 400 SD70/77 SD100/105/122 2 286 2 134 79 38° 3 463 1 471 2 134 170,7 3 091 33° 1 726 5 895 3 100 SD160 2 406 2 134 - 38° 3 463 1 471 2 134 - 3 116 33° - 5 994 3 099 SD190 2 486 2 134 176 38° 3 463 1 471 2 134 193,5 3 116 32° - 6 280 3 214 SD200 2 486 2 134 176 38° 3 463 1 471 2 134 19,5 3 114 32° - 6 280 3 214 N O P Q R S T U V W X Y SD25 885 788 550 15° 188 14° 27° 217 - 1 586 - 12° SD45 1 325 1 075 697 17° 301 15° 30° 305 1 092 2 020 - 12° SD70/77 SD100/105/122 1 625 1 475 1 069 24° 375 19° 28° 483 1 466 2 379 752,5/755 17° SD160 - - 1 159 24° 506 20° 25° 533 1 476 2 386 - 15° SD190 1 626 1 588 1 205 25° 455 15° 19° 443 1 476 2 386 800 15° SD200 1 626 1 588 1 205 25° 465 15° 20° 468 1 482 2 386 825 15° Standard Optional SD25D SD25F SD45D SD45F SD70D SD77DX SD77F SD100D SD105DX Air pre-cleaner – – * Automatic vibration on/off and Impactmeter – – – – CE-conformity kit CompAnalyzer – – – – CompGauge – – – – ROPS cab with heating (204 kg additional weight) – – – – ROPS cab with A/C and heating (249 kg additional weight) – – – – Gauges: Hourmeter, tachometer, fuel, coolant temperature Gauge Package: engine oil pressure, hydraulic oil temperature, voltmeter – – – – Inside drum scraper bar Isolated ROPS/FOPS platform with railing and seat Patented two piece clamp-on padfoot drum shell kit – – – Strike-off blade Traction control system – – – – Tyres with diamond tread – – – – Universal front drum scraper – – – Variable frequency – – – – VPM meter and Speedometer – – – – Warning Beacon * * ** ** ** ** ** 2 front and 2 rear working lights * * * * *included in the CE-Kit **only Standard with cabin Partial listing of standard equipment and available options Standard Optional SD105F SD122D SD122DX SD122F SD160DX SD160F SD190DX SD200DX SD200F Air pre-cleaner * * * * * * * Automatic vibration on/off and Impactmeter CE-conformity kit CompAnalyzer CompGauge ROPS cab with heating (204 kg additional weight) ROPS cab with A/C and heating (249 kg additional weight) Gauges: Hourmeter, tachometer, fuel, coolant temperature Gauge Package: engine oil pressure, hydraulic oil temperature, voltmeter Inside drum scraper bar Isolated ROPS/FOPS platform with railing and seat Patented two piece clamp-on padfoot drum shell kit – – – – – Strike-off blade – – Traction control system Tyres with diamond tread – – – – Universal front drum scraper – – * – * * – Variable frequency VPM meter and Speedometer Warning Beacon ** ** ** ** ** ** ** ** ** 2 front and 2 rear working lights * * * * * * * *included in the CE-Kit **only Standard with cabin Partial listing of standard equipment and available options

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VOLVO SD105F SOIL COMPACTOR Service and Repair Manual

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