BOMAG BW11RH PNEUMATIC-TIRED ROLLER Service Repair Manual

BW 11RH Pneumatic tired roller Instructions for repair Catalog number 0852645 11/00

DANGER: Do Not operate machine with the Roll Over/ Falling Object Protection Structure (ROPS/FOPS) and Operator Restraints (Seat Belt Sets) NOT properly installed. DANGER: If the machine was received with the Roll Over/Falling Object Protection Structure (ROPS/FOPS) and Operator Restraints (Seat Belt Sets) NOT installed, they MUST be installed BEFORE the machine is operated, using the installation instructions drawing, included with the installation kit, and/or the illustration below. In the event of a machine roll over, serious injury, or death, can occur due to failure to correctly install the Roll Over/Falling Object Protection Structure (ROPS/FOPS) and Operator Restraints (Seat Belt Sets). BW11RH March 2000 Structure 6 Flange Screws and Nuts used. Apply Loctite #242 to each Flange Screw. Install Nuts and tighten to a torque of 400 ft. lbs. (542 N . m). Washer Right (Buckle) Left (Retractor) Seat Belt Assembly (2 Sets used) 3 Capscrews and Flange Nuts used. Install Flange Nuts and tighten to a torque of 40 ft. lbs. (54 N . m).

CAUTION: Minor personal injury can result or a part, an assembly, or the engine can be damaged if the CAUTION instructions are not followed. DANGER: Serious personal injury, death and/or extensive property damage can result if the DANGER instructions are not followed. WARNING: Serious personal injury and/or extensive property damage can result if the WARNING instructions are not followed. NOTE: Gives additional, and/or clarification details, which are to be used in conjunction with previously presented information. SYMBOLS USED IN THIS MANUAL The following symbols have been used in THIS Manual to help communicate the intent of instructions. When one of the symbols appears, it conveys the meaning defined below: CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA Proposition 65 Warning Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm. Wash hands after handling.

SERVICE AND REPAIR PRECAUTIONS ALWAYS inspect all slings, chains, or cables when lifting components, be sure that they are properly tied, fastened and balanced before lifting. Be sure that the lifting device is capable of retaining the weight to be lifted. NEVER attempt to lift heavy parts by hand when a lifting device should be used. ALWAYS wear safety glasses when performing any maintenance or repair work on the machine. NEVER attempt to remove or repair any component, on the machine, while the engine is running. NEVER leave the machine and/or heavy parts in an unstable position during repair. ALWAYS support the machine with sound blocking. ALWAYS keep the machine and work area clear of lubricants and dirt. ALWAYS use the correct tools for the repair procedures being done on the machine, ALWAYS keep tools in a good and clean condition. ALWAYS use approved parts, that are designed for the machine being repaired. This helps to ensure maximum service life of the machine. ALWAYS be sure that all necessary nuts, bolts, snap rings, and other fastening devices, are removed before using force to remove components. ALWAYS attach a sign in the machine operator’s area, stating “DO NOT OPERATE” when the machine is being repaired. ALWAYS observe ALL WARNING AND CAUTION statements given in the Operating Manual and Service Manual and found on the machine decals.

2/98 MANUAL - TABLE OF CONTENTS PAGE SECTION 1 - INTRODUCTION ......................................................................................................... 1-1. SECTION 2 - SPECIFICATIONS ...................................................................................................... 2-1. SECTION 3 - OPERATION .............................................................................................................. 3-1. SECTION 4 - MAINTENANCE .......................................................................................................... 4-1. SECTION 5 - FRAME, HITCH AND FOPS/ROPS .................................................................................. 5-1. SECTION 6 - ENGINE ............................................................................................................................. 6-1. SECTION 7 - ELECTRICAL .................................................................................................................... 7-1. SECTION 8 - TRANSMISSION SYSTEM ............................................................................................... 8-1. SECTION 9 - BRAKE SYSTEM .............................................................................................................. 9-1. SECTION 10 - STEERING SYSTEM ...................................................................................................... 10-1. SECTION 11 - WATER SPRAY SYSTEM .............................................................................................. 11-1. i

OPERATING INSTRUCTIONS WARNING: WARNING: WARNING:

11/00 1-1 Section 1 INTRODUCTION TABLE OF CONTENTS PAGE GENERAL INFORMATION ......................................................................................................................1-2. SPECIFICATIONS ....................................................................................................................................1-2. OPERATING INSTRUCTIONS .................................................................................................................1-2. MAINTENANCE PROCEDURES .............................................................................................................1-2. REPAIR PROCEDURES ..........................................................................................................................1-3. NAME PLATE / SERIAL NUMBER PLATE .............................................................................................1-3. SERIAL NUMBER ....................................................................................................................................1-3.

11/00 1-2 Section 1 INTRODUCTION WARNING: ONLY authorized personnel, who are fully trained in the machine operation procedures, can operate the Model BW11RH Roller. Follow ALL instructions given in THIS manual and written on the “Machine Operation and Warning” decals, found on the upper area of the front cowl in the operator's compartment. MAINTENANCE PROCEDURES. The maintenance schedules and procedures are found in Section 4 - MAINTENANCE, of THIS manual. CAUTION: Follow ALL the maintenance schedules and instructions given in THIS manual. GENERAL INFORMATION. THIS manual contains SPECIFICATION, OPERATION and MAINTENANCE procedures for the Model BW11RH Roller [See Figure 1-1]. SPECIFICATIONS. See Section 2 - SPECIFICATIONS, of THIS manual, for specifications on major systems used on the machine. OPERATING INSTRUCTIONS. READ, UNDERSTAND and FOLLOW ALL the operating instructions given in the FRONT, and in Section 3 - OPERATION, of THIS manual. FIGURE 1-1. MODEL BW11RH ROLLER.

BOMAG BW11RH PNEUMATIC-TIRED ROLLER Service Repair Manual

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