VOLVO ECR25D COMPACT Excavator Service and Repair Manual

ECR25D 2.49 t 20.9 hp VOLVO EXCAVATORS

2 Small size. Big power. The ECR25D has been designed with mobility and performance in mind. Featuring a range of innovations engineered for effortless transportation, you’ll benefit from an ideal transport weight and an integrated bucket transport system. This powerful, short radius excavator boasts strong lifting capabilities as well as breakout and tear out forces that compete with larger machines. Short radius With a maximum overhang of 75mm, it ensures safe and easy operation within confined spaces and when loading and unloading the machine. This compact excavator can be used on more jobsites, with a reduced risk of damage, for increased versatility and durability. Performance With 3 754 daN combined breakout & tear out force, the ECR25D boasts industry-leading performance for its size. Handle heavy loads effectively thanks to a large lifting capacity and experience superior control and balance. Bucket transport Volvo’s simple and effective bucket transportation system enables a ditching bucket to safely carry general purpose buckets. Transportation hooks help to secure attachments against the blade at the end of the working day. Volvo hydraulic breakers Our breakers offer consistent impact frequency and power to ensure productivity on any job site. Optimal power and performance is delivered with every strike of the breaker, maximizing your performance.

Transport configuration Conveniently transport this highly mobile machine with up to three buckets and a hydraulic breaker on a small trailer and benefit from a total transport weight of less than 3.5t. Safe transportation is enabled by four, easily accessible, tie-down points.

Work efficiently in comfort. Operator environment The spacious and safe cab/canopy feature an adjustable seat, superior vibration and noise insulation, ergonomic armrests and an efficient heating system (cab only). There is no gap or raised edge between the single piece, floor and the door - ensuring quick and easy cleaning.

5 Step inside the spacious ECR25D and experience the benefits of the comfortable and intuitive Volvo operator environment. The modern styling delivers superior all-around visibility from large expanses of glass as well as innovative, ergonomic features including ideally placed controls and heavy a large floor - with no auxiliary pedals - for increased foot space. Slew and offset movements Slew and offset movements are controlled simultaneously for easy and fast positioning of the machine. Proportional fingertip control enables precise, smooth and effortless command of the boom offset. Adjustable flows Easily adjust the auxiliary hydraulic flows from inside the cab/canopy via the joystick controls and benefit from the correct speed and power for optimal attachment operation. Flows can be independently adjusted in each direction. Travel pedals Hydraulically controlled, large travel pedals enable easy and accurate track control. This leaves the operator’s hands free to control the joysticks - particularly advantageous when working in confined spaces or loading and unloading the machine. Automatic travel speed For optimized travel speed and traction, automatic two speed travel allows the machine to shift down when more effort is needed. To facilitate sensitive operations, just press a switch and enforce high torque mode, you will benefit from the fine travel control.

6 Invest in uptime. Taking care of your excavator shouldn’t be complicated - and with a range of built-in service features Volvo makes regular maintenance easy. With innovative technology including the Volvo patented hydraulic oil filter and grouped service points designed to sustain your uptime, we’ll help you decrease your total cost of ownership. Get more from your investment with Volvo. Patented hydraulic filter With Volvo’s patented multifunctional hydraulic oil filter, filtration occurs when the tank is filled or topped up and before the oil returns back via the drain lines. The transparent bowl enables easy oil level checks and permits early detection of contamination. Preventative maintenance is carried out timely before damage occurs. Flat glass The flat, toughened glass used on the four sides of the cab ensures that replacements can be fitted simply, quickly and inexpensively if damage occurs. Auto-idle Engine speed is reduced to idle when the controls are inactive for more than five seconds or when the left-hand console is raised - reducing fuel consumption and noise. The engine instantly returns to the pre-selected speed when the operator touches any control. Greasing interval Grease points are easily accessible from one side of the machine. The greasing interval is 50 hours - therefore there is no need to re-grease during the week. Longer greasing intervals increase uptime, lower operating costs and provide longevity for all pivot points.

Service access Daily service points are logically grouped under the wide-opening lockable engine hood to ensure maintenance is straightforward and uptime is maximized. Quick checks encourage this essential work to be carried out - increasing machine lifetime.

8 The Volvo experience. CareTrack Volvo’s telematics system remotely guides machine owners towards high uptime by tracking operating hours, location and providing service reminders. Automatic travel speed Automatic two speed travel allows the operator to continually drive the machine at high speed. Speed is automatically reduced when traction is needed. Auto-idle Engine speed is reduced to idle when the controls are inactive for more than five seconds - reducing fuel consumption and noise. Transport configuration Inexpensively transport the highly mobile ECR25D with up to three buckets and a hydraulic breaker on a small trailer. Volvo engine Powerful Volvo Tier 4 diesel engine built with proven, advanced technology for high performance and low fuel consumption. Cab/canopy Ergonomic, spacious and safe Volvo cab/canopy feature all-around visibility, intuitive controls and built-in comfort. Service access Daily service points are grouped under the engine hood and are easily accessible for straightforward maintenance.

9 Customer Solutions Volvo provides the right solutions throughout the entire life cycle of your machine to lower total cost of ownership. Adjustable flows Adjust the auxiliary hydraulic flows from inside the cab/ canopy via the joystick controls for optimal attachment operation. Hydraulic pump Variable displacement piston pump adapts the hydraulic power on demand - providing reduced fuel consumption and high performance. Tie-down points Quick and safe machine transportation is enabled by four, easily accessible, tie-down points. Attachments Volvo offers a wide range of attachments. Quick couplers, buckets, hydraulic breakers and other implements are available from factory or loose. Contact your local Volvo dealer and benefit from leading customer support. Greasing interval The greasing interval is 50 hours - therefore there is no need to re-grease between jobs. Slew and offset movements Slew and offset movements are controlled simultaneously for easy and fast positioning of the machine.

10 Volvo uses the latest technology to monitor machine operation and status, giving you advice to increase your profitability. By having a Customer Support Agreement you are in control of your service costs. adding value to your business. Genuine Volvo Parts Our attention to detail is what makes us stand out. This proven concept acts as a solid investment in your machine’s future. Parts are extensively tested and approved because every part is vital for uptime and performance. Only by using Genuine Volvo Parts, can you be sure that your machine retains the renowned Volvo quality. Service Network In order to respond to your needs faster, a Volvo expert is on the way to your job site from one of our Volvo facilities. With our extensive infrastructure of technicians, workshops and dealers, Volvo has a comprehensive network to fully support you using local knowledge and global experience. Customer Support Agreements The range of Customer Support Agreements offer preventive maintenance, total repairs and a number of uptime services. Being a Volvo customer means having a complete set of services at your fingertips. Volvo can offer you a long-term partnership, protect your revenue and provide a full range of customer solutions using high quality parts, delivered by passionate people. Volvo is committed to increasing the positive return on your investment and maximising uptime.

VOLVO ECR25D COMPACT Excavator Service and Repair Manual

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