Volvo EC360B LC Excavator Service & Repair Manual

Service Information Document Title: Function Group: Information Type: Date: Foreword additional Service manual Demolition machine 000 Service Information 2015/4/21 Profile: EXC, EC360B NLC [GB] Foreword additional Service manual Demolition machine This Service manual for Demolition machine built on base machines EC210B, EC240B, EC290B and EC360B. NOTE! This is an additional Service manual and should be used together with the Service manual for the base machine. See Operator’s manual for dimensions and weights for the complete machine. Service work on the machine must not be carried out before the instructions in Section "Safety" in both this Service manual and in the base machine Service manual. For manual reference numbers, see current publications catalogue and SSI (Service Support Information). The operation numbers refer to "Time Guide". The instructions are based on the use of special tools, E-tools and generally available standard tools. For supplementary information on special tools, see "Special tools.” Drawings for E-tools can be found in Section 0 (08) General. Volvo will not accept any responsibility if any lifting devices, tools or work methods other than those described in this publication are used. The information and data given in this manual are valid at the time of publication. We reserve the right to modify specifications and equipment without prior notification.

Service Information Document Title: Function Group: Information Type: Date: Component locations 000 Service Information 2015/4/21 Profile: EXC, EC360B NLC [GB] Component locations Figure 1 Location of components 1 Boom 13 Cowl 25 Recoil spring 2 Arm cylinder 14 Counterweight 26 Idler 3 Boom cylinder 15 Hydraulic pump 27 Control lever (travel) 4 Control lever 16 Track motor and gearbox 28 Operator cab 5 Operator’s seat 17 Radiator and oil cooler 29 Bucket 6 Slew ring gear 18 Main control valve 30 Connecting rod 7 Slew motor and gearbox 19 Center passage 31 Link 8 Battery 20 Top roller 32 Bucket cylinder 9 Fuel tank 21 Air cleaner 33 Arm 10 Engine 22 Track link 11 Hydraulic tank 23 Bottom roller 12 Muffler 24 Bottom frame

Service Information Document Title: Function Group: Information Type: Date: Demolition machine, description 000 Service Information 2015/4/21 Profile: EXC, EC360B NLC [GB] Demolition machine, description The demolition machine is based on a standard machine. This demolition machine is composed of HD Side door reinforce, Slew ring gear protection cover, Upper frame side protection plate reinforce, Upper under cover reinforce, Boom cylinder protection plate and Bucket cylinder protection plate, Working and maintenance lamps, Top protection round pipe on rear and RH side. See machine view . 000 Machine view, demolition

Service Information Document Title: Function Group: Information Type: Date: Machine view, demolition 000 Service Information 2015/4/21 Profile: EXC, EC360B NLC [GB] Go back to Index Page Machine view, demolition Figure 1 Machine view, demolition A. B. C. D. E. F. G. Step, Cabin Bucket cylinder protecting guard Boom cylinder protecting guard Swing ring gear cover Side impact protection Auxiliary hood, right side door Auxiliary hood, left side door

Service Information Document Title: Function Group: Information Type: Date: Machine view, demolition 000 Service Information 2015/4/21 Profile: EXC, EC360B NLC [GB] Go back to Index Page Machine view, demolition Figure 1 Machine view, demolition A. B. C. D. Auxiliary hood, left side door Step, Cabin Swing ring gear cover Auxiliary hood, right side door

Service Information Document Title: Function Group: Information Type: Date: Measurement conversion tables 030 Service Information 2015/4/21 Profile: EXC, EC360B NLC [GB] Measurement conversion tables Length Unit cm m km in ft yd mile cm 1 0.01 0.00001 0.3937 0.03281 0.01094 0.000006 m 100 1 0.001 39.37 3.2808 1.0936 0.00062 km 100000 1000 1 39370.7 3280.8 1093.6 0.62137 in 2.54 0.0254 0.000025 1 0.08333 0.02777 0.000015 ft 30.48 0.3048 0.000304 12 1 0.3333 0.000189 yd 91.44 0.9144 0.000914 36 3 1 0.000568 mile 160930 1609.3 1.6093 63360 5280 1760 1 1 mm = 0.1 cm, 1 mm = 0.001 m Area Unit cm2 m2 km2 a ft2 yd2 in2 cm2 1 0.0001 - 0.000001 0.001076 0.000012 0.155000 m2 10000 1 0.000001 0.01 10.764 1.1958 1550.000 km2 - 1000000 1 10000 1076400 1195800 - a 0.01 100 0.0001 1 1076.4 119.58 - ft2 - 0.092903 - 0.000929 1 0.1111 144.000 yd2 - 0.83613 - 0.008361 9 1 1296.00 in2 6.4516 0.000645 - - 0.006943 0.000771 1 1 ha = 100 a, 1 mile2 = 259 ha = 2.59 km2 Volume Unit cm3 = cc m3 Liter in3 ft3 yd3 cm3 = m liter 1 0.000001 0.001 0.061024 0.000035 0.000001 m3 1000000 1 1000 61024 35.315 1.30796 Liter 1000 0.001 1 61.024 0.035315 0.001308 in3 16.387 0.000016 0.01638 1 0.000578 0.000021 ft3 28316.8 0.028317 28.317 1728 1 0.03704 yd3 764529.8 0.76453 764.53 46656 27 1 1 gal(US) = 3785.41 cm3 = 231 in3 = 0.83267 gal(US) Weight Unit g kg t oz lb g 1 0.001 0.000001 0.03527 0.0022 kg 1000 1 0.001 35.273 2.20459

t 1000000 1000 1 35273 2204.59 oz 28.3495 0.02835 0.000028 1 0.0625 lb 453.592 0.45359 0.000454 16 1 1 tonne(metric) = 1.1023 ton(US) = 0.9842 ton(UK) Pressure Unit kgf/cm2 bar Pa=N/m2 kPa lbf/in2 lbf/ft2 kgf/cm2 1 0.98067 98066.5 98.0665 14.2233 2048.16 bar 1.01972 1 100000 100 14.5037 2088.6 Pa=N/m2 0.00001 0.001 1 0.001 0.00015 0.02086 kPa 0.01020 0.01 1000 1 0.14504 20.886 lbf/in2 0.07032 0.0689 6894.76 6.89476 1 144 lbf/ft2 0.00047 0.00047 47.88028 0.04788 0.00694 1 1 kgf/cm2 = 735.56 Torr(mmHg) = 0.96784 atm Approximate conversions SI Conversion Non-SI Conversion SI Unit Factor Unit Factor Unit Torque newton meter (N·m) x 10.2 = kgf·cm x 0.8664 = (lbf·in) newton meter (N·m) x 0.74 = lb·ft x 1.36 = N·m newton meter (N·m) x 0.102 = kgf·m x 7.22 = (lbf·ft) Pressure (Pa = N/m2 ) kilopascal (kPa) x 4.0 = in. H2O x 0.249 = kPa kilopascal (kPa) x 0.30 = in. Hg x 3.38 = kPa kilopascal (kPa) x 0.145 = psi x 6.89 = kPa (bar) x 14.5 = psi x 0.069 = (bar) (kgf/cm2) x 14.22 = psi x 0.070 = (kgf/cm2 ) (newton/mm2 ) x 145.04 = psi x 0.069 = (bar) megapascal (MPa) x 145 = psi x 0.00689 = MPa Power (W = J/s) kilowatt (kW) x 1.36 = PS (cv) x 0.736 = kW kilowatt (kW) x 1.34 = HP x 0.746 = kW kilowatt (kW) x 0.948 = Btu/s x 1.055 = kW watt (W) x 0.74 = ft·lb/s x 1.36 = W Energy (J = N·m) kilojoule (kJ) x 0.948 = Btu x 1.055 = kJ joule (J) x 0.239 = calorie x 4.19 = J Velocity and Acceleration meter per sec2 (m/s2 ) x 3.28 = ft/s2 x 0.305 = m/s2 meter per sec (m/s) x 3.28 = ft/s x 0.305 = m/s kilometer per hour (km/h) x 0.62 = mph x 1.61 = km/h Horse power/torque BHP x 5252 rpm = TQ (lb·ft) TQ x rpm 5252 = B.H.P. Temperature °C = (°F - 32) /1.8 °F = (°C x 1.8) + 32 Flow Rate

liter/min (dm3/min) x 0.264 = US gal/min x 3.785 = liter/min Note: ( ) non-si unit

Service Information Document Title: Function Group: Information Type: Date: Standard tightening torques 030 Service Information 2015/4/21 Profile: EXC, EC360B NLC [GB] Standard tightening torques The following charts give the standard tightening torques of screws and nuts. Exceptions are given in each sections of “disassembly and assembly”. Tightening torque (meter) Classification 4.8T 8.8T 10.9T, 12.9T Screw type Screw size Tightening torque Tightening torque Tightening torque mm inch N m kgf m lbf ft N m kgf m lbf ft N m kgf m lbf ft M 4 0.15 1.96 ±0.19 0.2 ±0.02 1.4 ±0.1 - - - 3.92 ±0.39 0.4 ±0.04 2.9 ±0.3 M 5 0.19 2.94 ±0.29 0.3 ±0.03 2.2 ±0.2 5.88 ±0.59 0.6 ±0.06 4.3 ±0.4 7.84 ±0.78 0.8 ±0.08 5.8 ±0.6 M 6 0.23 4.90 ±0.49 0.5 ±0.05 3.6 ±0.4 9.8 ±0.98 1.0 ±0.10 7.2 ±0.7 13.72 ±1.37 1.4 ±0.14 10.1 ±1 M 8 0.31 11.76 ±1.17 1.2 ±0.12 8.7 ±0.9 23.541 ±2.35 2.4 ±0.24 17.3 ±1.7 32.36 ±2.94 3.3 ±0.3 23.8 ±2.2 M 10 0.39 22.55 ±2.25 2.3 ±0.23 16.6 ±1.7 48.05 ±4.9 4.9 ±0.5 35.4 ±3.6 63.74 ±6.86 6.5 ±0.7 46.9 ±5.1 M 12 0.46 39.22 ±3.92 4.0 ±0.4 29 ±3 85.32 ±8.83 8.7 ±0.9 62.8 ±6.5 110.81 ±10.78 11.3 ±1.1 81.6 ±7.9 M 14 0.55 62.7 ±5.88 6.4 ±0.6 46 ±4 140.24 ±13.73 14.3 ±1.4 103.2 ±10.1 175.53 ±17.65 17.9 ±1.8 129.2 ±13 M 16 0.62 93.16 ±8.82 9.5 ±0.9 69 ±6 219.67 ±21.57 22.4 ±2.2 161.7 ±15.9 261.83 ±26.47 26.7 ±2.7 192.8 ±19.5 M 18 0.71 132.3 ±13.72 13.5 ±1.4 97 ±10 290.28 ±29.42 29.6 ±3.0 213.7 ±21.7 372.65 37.26 38.0 ±3.8 274.4 ±27.4 M 20 0.78 182.40 ±18.63 18.6 ±1.9 134 ±14 430.51 ±43.14 43.9 ±4.4 317.0 ±31.8 511.90 ±50.99 52.2 ±5.2 376.9 ±37.5 M 22 0.87 242.22 ±24.51 24.7 ±2.5 178 ±18 579.57 ±57.85 59.1 ±5.9 426.7 ±42.6 680.58 ±67.66 69.4 ±6.9 501.1 ±49.8 M 24 0.94 314.79 ±31.38 32.1 ±3.2 232 ±23 740.40 ±73.54 75.5 ±7.5 545.1 ±54.2 884.56 ±88.25 90.2 ±9.0 651.2 ±65 M 30 1.17 613.80 ±61.78 62.6 ±6.3 452 ±45 - - - 1726.95 ±172.59 176.1 ±17.6 1271.4 ±127.1 M 36 1.40 1061.08 ±105.91 108.2 ±10.8 781 ±78 - - - 2984.16 ±298.12 304.3 ±30.4 2197 ±219.5 M 42 1.65 1684.78 ±168.67 171.8 ±17.2 1240 ±124 - - - 4738.57 ±473.66 483.2 ±48.3 3488.7 ±348.7 M 45 1.77 2072.15 ±206.92 211.3 ±21.1 1525 ±152 - - - 5828.09 ±582.51 594.3 ±59.4 4290.9 ±428.9

Volvo EC360B LC Excavator Service & Repair Manual

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