VOLVO EC240 LC Excavator Service and Repair Manual
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Service Information
Document Title: Function Group: Information Type: Date:
General dimensions 030 Service Information 2014/9/10
Profile:
General dimensions
Figure 1
Dimensions of machine
Dimensions, whole machine (EC210 mono boom)
Symb
ol
Unit Standard Option Remark
Boom length – mm
(ft)
5700
(18" 8")
Front
digging unit
Arm length – mm
(ft)
2900
(9" 6")
1800
(5" 11")
2300
(7" 6")
3900
(12" 9")
Cab H mm
(ft)
2900
(9" 6")
Overall
height
Boom H2 mm
(ft)
2980
(9" 9")
3150
(10" 4")
3120
(10" 3")
3590
(11" 9")
Lower frame H1 mm
(ft)
∗460
(1" 6")
Ground
clearance
Upper frame H3 mm
(ft)
∗1025
(3" 4")
Overall length L mm
(ft)
9690
(31" 9")
9810
(32" 2")
9750
(31" 1")
9670
(31" 9")
Tumbler length L2 mm
(ft)
3660
(12")
Overall width W mm
(ft)
2710
(8" 11")
Superstructu
re
Turning radius R mm 2850
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Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
(ft) (9" 4")
Shoe width L1 mm
(ft)
600
(1" 11")
700
(2" 3")
800
(2" 7")
900
(2" 11")
@910
(2" 12")
@Swamp
shoe
Undercarriag
e
Track gauge L3 mm
(ft)
2390
(7" 10")
Overall width B mm
(ft)
2990
(9" 10")
3090
(10" 2")
3190
(10" 6")
3290
(10" 10")
3300
(10" 10")
Track length L4 mm
(ft)
4460
(14" 8")
∗: Without shoe grouser
Dimensions, whole machine (EC210 two piece boom)
Symb
ol
Unit Standar
d
Option Remark
Boom length – mm
(ft)
5570
(18" 3")
Front
digging unit
Arm length – mm
(ft)
2900
(9" 6")
1800
(5" 11")
2300
(7" 6")
3900
(12" 9")
Cab H mm
(ft)
2900
(9" 6")
Overall
height
Boom H2 mm
(ft)
2960
(9" 9")
3040
(9" 12")
3040
(9" 12")
3630
(11" 11")
Lower frame H1 mm
(ft)
∗460
(1" 6")
Ground
clearance
Upper frame H3 mm
(ft)
∗1025
(3" 4")
Overall length L mm
(ft)
9570
(31" 5")
9670
(31" 9")
9610
(31" 6")
9470
(31" 1")
Tumbler length L2 mm
(ft)
3660
(12")
Overall width W mm
(ft)
2710
(8" 11")
Superstructur
e
Turning radius R mm
(ft)
2850
(9" 4")
Shoe width L1 mm
(ft)
600
(1" 11")
700
(2" 3")
800
(2" 7")
900
(2" 11")
@910
(2" 12")
@Swamp
shoe
Undercarriag
e
Track gauge L3 mm
(ft)
2390
(7" 10")
Overall width B mm
(ft)
2990
(9" 10")
3090
(10" 2")
3190
(10" 6")
3290
(10" 10")
3300
(10" 10")
Track length L4 mm
(ft)
4460
(14" 8")
∗:Without shoe grouser
Dimensions, whole machine (EC240 mono boom)
Symb
ol
Unit Standard Option Remark
Boom length – mm
(ft)
6000
(19" 8")
Front
digging unit
Arm length – mm
(ft)
2970
(9" 9")
2000
(6" 7")
2500
(8" 2")
3600
(11" 10")
Cab H mm 2990 Overall
Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
(ft) (9" 10") height
Boom H2 mm
(ft)
3040
(9" 12")
3350
(10" 12")
3220
(10" 7")
3230
(10" 7")
Lower frame H1 mm
(ft)
∗480
(1" 7")
Ground
clearance
Upper frame H3 mm
(ft)
∗1083
(3" 7")
Overall length L mm
(ft)
10170
(33" 4")
10290
(33" 9")
10250
(33" 8")
10245
(33" 7")
Tumbler length L2 mm
(ft)
3850
(12" 8")
Overall width W mm
(ft)
2840
(9" 4")
Superstructur
e
Turning radius R mm
(ft)
3000
(9" 10")
Shoe width L1 mm
(ft)
600
(1" 12")
700
(2" 3")
800
(2" 7")
900
(2" 11")
@910
(2" 12")
@Swamp
shoe
Undercarriag
e
Track gauge L3 mm
(ft)
2590
(8" 6")
3390
(11" 1")
Overall width B mm
(ft)
3190
(10" 6")
3290
(10" 10")
3490
(11" 5")
3500
(11" 6")
Track length L4 mm
(ft)
4650
(15" 3")
∗: Without shoe grouser
Dimensions, whole machine (EC240 two piece boom)
Symb
ol
Unit Standar
d
Option Remark
Boom length – mm
(ft)
5950
(19" 6")
Front
digging unit
Arm length – mm
(ft)
2970
(9" 9")
2000
(6" 7")
2500
(8" 2")
3600
(11" 10")
Cab H mm
(ft)
2990
(9" 10")
Overall
height
Boom H2 mm
(ft)
3160
(10" 4")
3280
(10" 9")
3240
(10" 8")
3380
(11" 1")
Lower frame H1 mm
(ft)
∗480
(1 " 7")
Ground
clearance
Upper frame H3 mm
(ft)
∗1083
(3" 7")
Overall length L mm
(ft)
10170
(33" 4")
10230
(33" 7")
10200
(33" 6")
10180
(33" 5")
Tumbler length L2 mm
(ft)
3850
(12" 8")
Overall width W mm
(ft)
2840
(9" 4")
Superstructur
e
Turning radius R mm
(ft)
3000
(9" 10")
Shoe width L1 mm
(ft)
600
(1" 12")
700
(2" 3")
800
(2" 7")
900
(2" 11")
@910
(2" 12")
@Swamp
shoe
Undercarriag
e
Track gauge L3 mm
(ft)
2590
(8" 6")
Overall width B mm 3190 3290 3490 3500
Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
(ft) (10" 6") (10" 10") (11" 5") (11" 6")
Track length L4 mm
(ft)
4650
(15" 3")
Service Information
Document Title: Function Group: Information Type: Date:
Location of components 030 Service Information 2014/9/10
Profile:
Location of components
Figure 1
Location of components
1 Boom 13 Muffler 25 Undercarraige
2 Arm cylinder 14 Cowl 26 Spring package
3 Boom cylinder 15 Counterweight 27 Cab
4 Switch board 16 Hydraulic pump 28 Idler
5 Control lever 17 Track motor and gearbox 29 Remote control lever (Travel)
6 Operator seat 18 Radiator and oil cooler 30 Arm
7 Slew gearbox 19 Main control valve 31 Bucket cylinder
8 Slew motor and gearbox 20 Turning joint 32 Connecting rod
9 Battery 21 Top roller 33 Link
10 Fuel tank 22 Air cleaner 34 Bucket
11 Engine 23 Track link
12 Hydraulic tank 24 Bottom roller
Service Information
Document Title: Function Group: Information Type: Date:
Measurement conversion
tables
030 Service Information 2014/9/10
Profile:
Measurement conversion tables
Length
Unit cm m km in ft yd mile
cm 1 0.01 0.00001 0.3937 0.03281 0.01094 0.000006
m 100 1 0.001 39.37 3.2808 1.0936 0.00062
km 100000 1000 1 39370.7 3280.8 1093.6 0.62137
in 2.54 0.0254 0.000025 1 0.08333 0.02777 0.000015
ft 30.48 0.3048 0.000304 12 1 0.3333 0.000189
yd 91.44 0.9144 0.000914 36 3 1 0.000568
mile 160930 1609.3 1.6093 63360 5280 1760 1
1 mm = 0.1 cm, 1 mm = 0.001 m
Area
Unit cm2 m2 km2 a ft2 yd2 in2
cm2 1 0.0001 - 0.000001 0.001076 0.000012 0.155000
m2 10000 1 0.000001 0.01 10.764 1.1958 1550.000
km2 - 1000000 1 10000 1076400 1195800 -
a 0.01 100 0.0001 1 1076.4 119.58 -
ft2 - 0.092903 - 0.000929 1 0.1111 144.000
yd2 - 0.83613 - 0.008361 9 1 1296.00
in2 6.4516 0.000645 - - 0.006943 0.000771 1
1 ha = 100 a, 1 mile2 = 259 ha = 2.59 km2
Volume
Unit cm3 = cc m3 Liter in3 ft3 yd3
cm3 = m liter 1 0.000001 0.001 0.061024 0.000035 0.000001
m3 1000000 1 1000 61024 35.315 1.30796
Liter 1000 0.001 1 61.024 0.035315 0.001308
in3 16.387 0.000016 0.01638 1 0.000578 0.000021
ft3 28316.8 0.028317 28.317 1728 1 0.03704
yd3 764529.8 0.76453 764.53 46656 27 1
1 gal (US) = 3785.41 cm3 = 231 in3 = 0.83267 gal (US)
Weight
Unit g kg t oz lb
g 1 0.001 0.000001 0.03527 0.0022
kg 1000 1 0.001 35.273 2.20459
t 1000000 1000 1 35273 2204.59
oz 28.3495 0.02835 0.000028 1 0.0625
lb 453.592 0.45359 0.000454 16 1
1 tonne (metric) = 1.1023 ton (US) = 0.9842 ton (UK)
Pressure
Unit kgf/cm2 bar Pa=N/m2 kPa lbf / in2 lbf / ft2
kgf / cm2 1 0.98067 98066.5 98.0665 14.2233 2048.16
bar 1.01972 1 100000 100 14.5037 2088.6
Pa=N / m2 0.00001 0.001 1 0.001 0.00015 0.02086
kPa 0.01020 0.01 1000 1 0.14504 20.886
lbf / in2 0.07032 0.0689 6894.76 6.89476 1 144
lbf / ft2 0.00047 0.00047 47.88028 0.04788 0.00694 1
1 kgf / cm2 = 735.56 Torr (mmHg) = 0.96784 atm
Approximate conversions
SI Conversion Non-SI Conversion SI
Unit Factor Unit Factor Unit
Torque
newton meter (N·m) x 10.2 = kgf·cm x 0.8664 = (lbf·in)
newton meter (N·m) x 0.74 = lb·ft x 1.36 = N·m
newton meter (N·m) x 0.102 = kgf·m x 7.22 = (lbf·ft)
Pressure (Pa = N / m2 )
kilopascal (kPa) x 4.0 = in. H2O x 0.249 = kPa
kilopascal (kPa) x 0.30 = in. Hg x 3.38 = kPa
kilopascal (kPa) x 0.145 = psi x 6.89 = kPa
(bar) x 14.5 = psi x 0.069 = (bar)
(kgf / cm2 ) x 14.22 = psi x 0.070 = (kgf / cm2)
(newton / mm2 ) x 145.04 = psi x 0.069 = (bar)
megapascal (MPa) x 145 = psi x 0.00689 = MPa
Power (W = J / s)
kilowatt (kW) x 1.36 = PS (cv) x 0.736 = kW
kilowatt (kW) x 1.34 = HP x 0.746 = kW
kilowatt (kW) x 0.948 = Btu / s x 1.055 = kW
watt (W) x 0.74 = ft·lb / s x 1.36 = W
Energy (J = N·m)
kilojoule (kJ) x 0.948 = Btu x 1.055 = kJ
joule (J) x 0.239 = calorie x 4.19 = J
Velocity and Acceleration
meter per sec2 (m / s2) x 3.28 = ft / s2 x 0.305 = m / s2
meter per sec (m / s) x 3.28 = ft / s x 0.305 = m / s
kilometer per hour (km / h) x 0.62 = mph x 1.61 = km / h
Horse power /torque
BHP x 5252 rpm = TQ (lb·ft) TQ x rpm 5252 = B.H.P.
Temperature
°C = (°F - 32) /1.8 °F = (°C x 1.8) + 32
Flow Rate
liter / min (dm3 / min) x 0.264 = US gal / min x 3.785 = liter / min
Note : ( ) non-si unit
Service Information
Document Title: Function Group: Information Type: Date:
Specifications, general 030 Service Information 2014/9/10
Profile:
Specifications, general
General specification
Item Unit EC210 EC240
kg 20500 23500 Operating weight
lb 45190 51820
kgf / cm2 0.43 0.47 Ground contact
psi 6.12 6.68
Slew speed Steady rpm 11.6 11.9
km / h 3.2 3.2 Travel speed 1 speed
mph 1.98 1.98
km / h 5.5 5.5 2 speed
mph 3.41 3.41
kg 12060 / 13190 14100 / 15420 Maximum digging force
(Normal / Pressurized)
lb 26590 31080
Maximum tractive effort ton 18.7 21.3
% 70 Gradeability
deg 35
Service Information
Document Title: Function Group: Information Type: Date:
Standard tightening torque 030 Service Information 2014/9/10
Profile:
Standard tightening torque
The following charts give the standard tightening torques of screws and nuts.
Exceptions are given in each sections of “disassembly and assembly”.
Tightening torque (meter)
Classification 4T, 5T 10T
Screw type
Screw size Torque kgf·m (lbf·ft) Torque kgf·m (lbf·ft)
M4
M5
M6
M8
M10
M12
<M14>
M16
<M18>
M20
<M22>
M24
M30
M36
M42
M45
0.2 ± 0.02 (1.4 ± 0.1)
0.3 ± 0.03 (2.2 ± 0.2)
0.5 ± 0.05 (3.6 ± 0.4)
1.2 ± 0.12 (8.7 ± 0.9)
2.3 ± 0.23 (16.6 ± 1.7)
4.0 ± 0.4 (29 ± 3)
6.4 ± 0.6 (46 ± 4)
9.5 ± 0.9 (69 ± 6)
13.5 ± 1.4 (97 ± 10)
18.6 ± 1.9 (134 ± 14)
24.7 ± 2.5 (178 ± 18)
32.1 ± 3.2 (232 ± 23)
62.6 ± 6.3 (452 ± 45)
108.2 ± 10.8 (781 ± 78)
171.8 ± 17.2 (1240 ± 124)
211.3 ± 21.1 (1525 ± 152)
0.4 ± 0.04 (2.9 ± 0.3)
0.8 ± 0.08 (5.8 ± 0.6)
1.4 ± 0.14 (10.1 ± 1.0)
3.3 ± 0.3 (23.8 ± 2.2)
6.5 ± 0.7 (47 ± 5)
11.3 ± 1.1 (82 ± 8)
17.9 ± 1.8 (129 ± 13)
26.7 ± 2.7 (193 ± 19)
38.0 ± 3.8 (274 ± 27)
52.2 ± 5.2 (377 ± 38)
69.4 ± 6.9 (500 ± 50)
90.2 ± 9.0 (650 ± 65)
176.1 ± 17.6 (1270 ± 127)
304.3 ± 30.4 (2200 ± 220)
483.2 ± 48.3 (3500 ± 350)
594.3 ± 50.4 (4300 ± 430)
Tightening torque (inch)
Classification 4T, 5T 10T
Screw type
Screw size Torque kgf·m (lbf·ft) Torque kgf·m (lbf·ft)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
0.6 ± 0.06 (4.3 ± 0.4)
1.2 ± 0.12 (8.7 ± 0.8)
2.0 ± 0.20 (14.4 ± 1.4)
3.2 ± 0.32 (23 ± 2)
4.7 ± 0.47 (34 ± 3)
6.8 ± 0.68 (50 ± 5)
9.3 ± 0.93 (67 ± 7)
16.0 ± 1.60 (115 ± 15)
1.7 ± 0.2 (12.2 ± 1.2)
3.0 ± 0.3 (21.7 ± 2.2)
5.6 ± 0.5 (40 ± 4)
8.9 ± 0.9 (64 ± 6)
13.4 ± 1.3 (97 ± 10)
19.0 ± 1.9 (137 ± 14)
26.1 ± 2.6 (190 ± 19)
45.1 ± 4.5 (325 ± 33)
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Print one or all pages of your manual
$68.99
When it comes to repairing your VOLVO EC240 LC EXCAVATOR, having a comprehensive service and repair manual is essential. Whether you're a professional mechanic or a DIY enthusiast, these manuals provide detailed instructions and procedures to help you fix any issues with your vehicle.
The repair manual contains technical data, diagrams, a complete list of parts, and pictures, making it easy for even novice mechanics to follow along. It covers a wide range of sections and contains hundreds of photos, including:
- Articulated haulers (ART)
- Backhoe loaders (BHL)
- Compact excavators (CEX)
- Asphalt compactors (COA)
- Soil compactors (COS)
- Compact wheel loaders (CWL)
- Excavators (EXC)
- Motor graders (GRD)
- Tracked pavers (PAT)
- Wheeled pavers (PAW)
- Pipelayers (PLC)
- Road wideners (RWD)
- Screed/Screeds (SCR)
- Skid steer loaders (SSL)
- Wheel Loaders (WLO)
This is not a generic repair manual; it is vehicle-specific and used by technicians at dealerships. It covers maintenance, engine, control system, mechanical, fuel service specifications, and much more. The manual is compatible with all versions of Windows and Mac, and it's printable for easy reference.
Having a repair manual on hand can save you time and money, allowing you to perform repairs at your convenience. It's a valuable resource that provides in-depth knowledge about your vehicle and its components. With printable pages, you can easily take the manual with you to the garage or workshop, ensuring that it stays clean and intact for future use.
