VOLVO EC220EL Excavator Service and Repair Manual

VOLVO EXCAVATORS 20.6-25.1 t / 45,350 - 55,360 lb 173 hp EC220E

2 A passion for performance. At Volvo Construction Equipment, we’re not just coming along for the ride. Developing products and services that raise productivity – we are confident we can lower costs and increase profits for customers around the globe. Part of the Volvo Group, we are passionate about innovative solutions to help you work smarter – not harder. The strength of our dealer network is enhanced with extensive individualized product and product support training at our state-of- the-art Technical Training Center in Asheville and through hands-on training. At our nearby 80-acre Product Demonstration Center, visitors operate equipment from our entire product line under a variety of simulated working conditions. Both facilities are in year-round use by our dealers and customers – more than 2,000 visit each year. Building the best starts right here. The products designed and manufactured by Volvo Construction Equipment have their beginnings at the most advanced Research & Design centers in the industry. Volvo CE machines are designed in 11 R&D centers and produced in 15 manufacturing facilities across the world. The major R&D center and manufacturing plant in the Americas is located in Shippensburg, Pennsylvania. This facility has been in operation for over 30 years and – with its recently added 200,000 sq. ft. expansion – now covers 570,000 sq. ft. on an 80 acre campus. Dedicated work teams and highly advanced technologies and techniques using the Volvo Production System ensure continuous quality improvements, labor savings and cost control to reach the high quality that our customers have come to expect from Volvo. Helping you to do more Doing more with less is a trademark of Volvo Construction Equipment. High productivity has long been married to low energy consumption, ease of use and durability. When it comes to lowering life-cycle costs, Volvo is in a class of its own. Designed to fit your needs There is a lot riding on creating solutions that are suited to the particular needs of different industry applications. Innovation often involves high technology – but it doesn’t always have to. Some of our best ideas have been simple, based on a clear and deep understanding of our customers’ working lives. You learn a lot in 180 years Over the years, Volvo has advanced solutions that have revolutionized the use of construction equipment. No other name speaks Safety louder than Volvo. Protecting operators, those around them and minimizing our environmental impact are traditional values that continue to shape our product design philosophy. We’re on your side We back the Volvo brand with the best people. Volvo is truly a global enterprise, one that is on standby to support customers quickly and efficiently – wherever they are. We have a passion for performance. A strong, dedicated, capable dealer network. Our dealers are strategically located throughout North America to provide the equipment you need and the parts and service support you demand for a productive and profitable operation.

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4 Best in Class Efficiency. The EC220E builds on its efficiency reputation from the D-Series by ensuring all components work together and complement each other. The enhancements deliver the best in class fuel efficiency while not compromising on power – reducing emissions and consumption, while increasing productivity. Volvo engine Featuring proven advanced technology, and built on decades of experience, Volvo’s robust D6 Tier 4 Final engine boasts more power - while reducing both fuel consumption and emissions to deliver superior quality, reliability and durability. Main Control Valve and Software The valve is compatible with software in the machine to aid controllability, by providing smooth and easy operation. In addition to increased swing force, the EC220E also comes with a boom swing priority valve; this enhances controllability of the swing and boom operation – making it ideal for loading trucks. Boom float function With the boom float function, the pump power for boom lowering can be saved or used for other functions, reducing the cycle time. Also, the grading operation can be made easier. Increased power The increased pump input power creates a highly responsive operation resulting in greater productivity and faster cycle time. Auto engine shutdown (Optional) To reduce fuel consumption, the engine will automatically switch off when the machine is inactive for a pre-set amount of time (five minutes is the default setting).

Optimized hydraulics system The hydraulics system, combined with the fully electronic control system and advanced ECO mode, has been optimized to work in harmony with D6 Tier 4 Final engine to match the engine power, reduce power loss and improve controllability and response time.

Human Machine Interface (HMI) All machine interfaces – including joysticks, keypad, panel and larger LCD monitor – are ergonomically designed for optimum control and efficiency, resulting in increased productivity and workplace wellbeing.. The number of switches have been simplified and climate control integrated into the keypad for easy adjustments.

7 First Choice for Comfort. The cab design puts the operator in the drivers’ seat to control personal specifications - from climate control, to short-cut functions on the joystick. The spacious cab allows the operator to move comfortably, to create a working environment that naturally promotes increased productivity. Bluetooth ® To aid operator convenience and support better productivity, you can now connect a Bluetooth device to the machine enabling the hands- free function. Seat belt warning alarm If the seat belt is not buckled when the ignition key is turned, an alarm is triggered with a continuous visual alert. This emphasizes our priority for operator safety. Short-cut key For added convenience, functions such as windshield wipers, cameras, or audio mute function can all be assigned a short-cut button on the joystick. This allows the operator to select a function during the application without disruption. Side view camera As well as the rear view camera, there is now a side view camera option to cover the visual blind spot. Both views are displayed on the colour monitor, creating a safer working environment, protecting the operator and personnel on the ground.

8 Building on Foundations of Trust and Quality. Quality is one of Volvo’s core values and it goes hand-in-hand with reliability and durability. The EC220E pays particular attention to having all the components working at a high level of capacity but also being built to stand the test of time – providing the customer and operator with peace of mind. ROPS The cab features ROPS – this reinforced steel structure ensures the operator is protected in the unlikely event of the machine rolling over, while it also meets the ISO standards for safety. Boom and Arm The robust design includes internal plates positioned to support pressure points during the range of applications. This helps disperse the stress from high-pressure areas of the boom and arm, to ensure maximum productivity time after time, during the most demanding applications. Heavy-duty Undercarriage The EC220E heavy-duty undercarriage creates excellent tractive force for improved durability and reliability in demanding terrain. A robust undercarriage increases the service life of the machine. Lower frame The intelligently designed X-shape lower frame enables even weight distribution increasing stability and durability - preventing damage from rock and debris.

Built to last Working in tough conditions means every component matters - this is why Volvo pays extra attention to each detail during the manufacturing and product design processes. Silicone caulking is used to prevent rust, waterproof harnesses and connections are installed - as well as heavy-duty door hinges and bolted-on protection for the frame-work lights.

Ultimate tool carrier The machine can be adjusted to take a wide variety of hydraulic lines, which are factory fitted with breaker and shear piping (X1), as well as rotator piping (X3). State-of-the- art auxiliary lines provide the correct flow and pressure for special attachments such as mowers and grinders, shears, crushers and tilt rotators among other attachments. You can choose between the one or two pump flow to maximize profits and productivity.

VOLVO EC220EL Excavator Service and Repair Manual

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