VOLVO EC160CL Excavator Service and Repair Manual

Service Information Document Title: Function Group: Information Type: Date: Product plates 000 Service Information 2014/7/25 Profile: EXC, EC210C L, EC160C L, EC180C L [GB] Product plates When ordering spare parts, and in all telephone enquiries or correspondence the model designation and the Product Identification Number (PIN) must always be quoted. Product plate The product plate on the machine shows the manufacturer's name and address, model designation, PIN, machine weight, engine output, production year and year of delivery. There is also room for the CE mark. The plate is positioned under the boom on the superstructure frame. Engine The engine product plate contains type designation and part and serial numbers and is positioned on the engine inside the rear engine cover on the right side of the machine. Attachment quick coupler The attachment quick coupler nameplate is attached on the outside of the attachment quick coupler. (shows part number and weight) Bucket The bucket nameplate is attached on the top of the bucket. (shows the bucket model order No, Serial number, bucket part number, rated capacity, weight, cutting width, tooth part number and adapted part number) Cab The nameplate is attached on the inside of the cab and indicates the product number, serial number, model type, and weight.

Service Information Document Title: Function Group: Information Type: Date: Component locations 000 Service Information 2014/7/25 Profile: EXC, EC210C L, EC160C L, EC180C L [GB] Component locations Figure 1 Component position 1 Dipper arm cylinder 14 Main pump 2 Boom 15 Track motor and gearbox 3 Boom cylinder 16 Hydraulic tank 4 Operator cab 17 Fuel tank 5 Oil cooler 18 Center passage 6 Slew motor and gearbox 19 Top roller 7 Air cleaner 20 Bottom roller 8 Radiator and charge air cooler 21 Idler 9 Main control valve 22 Bucket 10 Engine 23 Link 11 Rear hood 24 Bucket cylinder 12 Muffler 25 Dipper arm 13 Counterweight

Service Information Document Title: Function Group: Information Type: Date: Measurement conversion tables 030 Service Information 2014/7/25 Profile: EXC, EC160C L, EC180C L [GB] Measurement conversion tables Length Unit cm m km in ft yd mile cm 1 0.01 0.00001 0.3937 0.03281 0.01094 0.000006 m 100 1 0.001 39.37 3.2808 1.0936 0.00062 km 100000 1000 1 39370.7 3280.8 1093.6 0.62137 in 2.54 0.0254 0.000025 1 0.08333 0.02777 0.000015 ft 30.48 0.3048 0.000304 12 1 0.3333 0.000189 yd 91.44 0.9144 0.000914 36 3 1 0.000568 mile 160930 1609.3 1.6093 63360 5280 1760 1 1 mm = 0.1 cm, 1 mm = 0.001 m Area Unit cm2 m2 km2 a ft2 yd2 in2 cm2 1 0.0001 - 0.000001 0.001076 0.000012 0.155000 m2 10000 1 0.000001 0.01 10.764 1.1958 1550.000 km2 - 1000000 1 10000 1076400 1195800 - a 0.01 100 0.0001 1 1076.4 119.58 - ft2 - 0.092903 - 0.000929 1 0.1111 144.000 yd2 - 0.83613 - 0.008361 9 1 1296.00 in2 6.4516 0.000645 - - 0.006943 0.000771 1 1 ha = 100 a, 1 mile2 = 259 ha = 2.59 km2 Volume Unit cm3 = cc m3 Liter in3 ft3 yd3 cm3 = m liter 1 0.000001 0.001 0.061024 0.000035 0.000001 m3 1000000 1 1000 61024 35.315 1.30796 Liter 1000 0.001 1 61.024 0.035315 0.001308 in3 16.387 0.000016 0.01638 1 0.000578 0.000021 ft3 28316.8 0.028317 28.317 1728 1 0.03704 yd3 764529.8 0.76453 764.53 46656 27 1 1 gal(US) = 3785.41 cm3 = 231 in3 = 0.83267 gal(US) Weight Unit g kg t oz lb g 1 0.001 0.000001 0.03527 0.0022 kg 1000 1 0.001 35.273 2.20459

t 1000000 1000 1 35273 2204.59 oz 28.3495 0.02835 0.000028 1 0.0625 lb 453.592 0.45359 0.000454 16 1 1 tonne(metric) = 1.1023 ton(US) = 0.9842 ton(UK) Pressure Unit kgf/cm2 bar Pa=N/m2 kPa lbf/in2 lbf/ft2 kgf/cm2 1 0.98067 98066.5 98.0665 14.2233 2048.16 bar 1.01972 1 100000 100 14.5037 2088.6 Pa=N/m2 0.00001 0.001 1 0.001 0.00015 0.02086 kPa 0.01020 0.01 1000 1 0.14504 20.886 lbf/in2 0.07032 0.0689 6894.76 6.89476 1 144 lbf/ft2 0.00047 0.00047 47.88028 0.04788 0.00694 1 1 kgf/cm2 = 735.56 Torr(mmHg) = 0.96784 atm Approximate conversions SI Conversion Non-SI Conversion SI Unit Factor Unit Factor Unit Torque newton meter (N·m) x 10.2 = kgf·cm x 0.8664 = (lbf·in) newton meter (N·m) x 0.74 = lb·ft x 1.36 = N·m newton meter (N·m) x 0.102 = kgf·m x 7.22 = (lbf·ft) Pressure (Pa = N/m2 ) kilopascal (kPa) x 4.0 = in. H2O x 0.249 = kPa kilopascal (kPa) x 0.30 = in. Hg x 3.38 = kPa kilopascal (kPa) x 0.145 = psi x 6.89 = kPa (bar) x 14.5 = psi x 0.069 = (bar) (kgf/cm2) x 14.22 = psi x 0.070 = (kgf/cm2 ) (newton/mm2 ) x 145.04 = psi x 0.069 = (bar) megapascal (MPa) x 145 = psi x 0.00689 = MPa Power (W = J/s) kilowatt (kW) x 1.36 = PS (cv) x 0.736 = kW kilowatt (kW) x 1.34 = HP x 0.746 = kW kilowatt (kW) x 0.948 = Btu/s x 1.055 = kW watt (W) x 0.74 = ft·lb/s x 1.36 = W Energy (J = N·m) kilojoule (kJ) x 0.948 = Btu x 1.055 = kJ joule (J) x 0.239 = calorie x 4.19 = J Velocity and Acceleration meter per sec2 (m/s2 ) x 3.28 = ft/s2 x 0.305 = m/s2 meter per sec (m/s) x 3.28 = ft/s x 0.305 = m/s kilometer per hour (km/h) x 0.62 = mph x 1.61 = km/h Horse power/torque BHP x 5252 rpm = TQ (lb·ft) TQ x rpm 5252 = B.H.P. Temperature °C = (°F - 32) /1.8 °F = (°C x 1.8) + 32 Flow Rate

liter/min (dm3/min) x 0.264 = US gal/min x 3.785 = liter/min Note: ( ) non-si unit

Service Information Document Title: Function Group: Information Type: Date: Standard tightening torques 030 Service Information 2014/7/25 Profile: EXC, EC160C L, EC180C L [GB] Standard tightening torques The following charts give the standard tightening torques of screws and nuts. Exceptions are given in each sections of “disassembly and assembly”. Tightening torque (meter) Classification 4.8T 8.8T 10.9T, 12.9T Screw type Screw size Tightening torque Tightening torque Tightening torque mm inch N m kgf m lbf ft N m kgf m lbf ft N m kgf m lbf ft M 4 0.15 1.96 ±0.19 0.2 ±0.02 1.4 ±0.1 - - - 3.92 ±0.39 0.4 ±0.04 2.9 ±0.3 M 5 0.19 2.94 ±0.29 0.3 ±0.03 2.2 ±0.2 5.88 ±0.59 0.6 ±0.06 4.3 ±0.4 7.84 ±0.78 0.8 ±0.08 5.8 ±0.6 M 6 0.23 4.90 ±0.49 0.5 ±0.05 3.6 ±0.4 9.8 ±0.98 1.0 ±0.10 7.2 ±0.7 13.72 ±1.37 1.4 ±0.14 10.1 ±1 M 8 0.31 11.76 ±1.17 1.2 ±0.12 8.7 ±0.9 23.541 ±2.35 2.4 ±0.24 17.3 ±1.7 32.36 ±2.94 3.3 ±0.3 23.8 ±2.2 M 10 0.39 22.55 ±2.25 2.3 ±0.23 16.6 ±1.7 48.05 ±4.9 4.9 ±0.5 35.4 ±3.6 63.74 ±6.86 6.5 ±0.7 46.9 ±5.1 M 12 0.46 39.22 ±3.92 4.0 ±0.4 29 ±3 85.32 ±8.83 8.7 ±0.9 62.8 ±6.5 110.81 ±10.78 11.3 ±1.1 81.6 ±7.9 M 14 0.55 62.7 ±5.88 6.4 ±0.6 46 ±4 140.24 ±13.73 14.3 ±1.4 103.2 ±10.1 175.53 ±17.65 17.9 ±1.8 129.2 ±13 M 16 0.62 93.16 ±8.82 9.5 ±0.9 69 ±6 219.67 ±21.57 22.4 ±2.2 161.7 ±15.9 261.83 ±26.47 26.7 ±2.7 192.8 ±19.5 M 18 0.71 132.3 ±13.72 13.5 ±1.4 97 ±10 290.28 ±29.42 29.6 ±3.0 213.7 ±21.7 372.65 37.26 38.0 ±3.8 274.4 ±27.4 M 20 0.78 182.40 ±18.63 18.6 ±1.9 134 ±14 430.51 ±43.14 43.9 ±4.4 317.0 ±31.8 511.90 ±50.99 52.2 ±5.2 376.9 ±37.5 M 22 0.87 242.22 ±24.51 24.7 ±2.5 178 ±18 579.57 ±57.85 59.1 ±5.9 426.7 ±42.6 680.58 ±67.66 69.4 ±6.9 501.1 ±49.8 M 24 0.94 314.79 ±31.38 32.1 ±3.2 232 ±23 740.40 ±73.54 75.5 ±7.5 545.1 ±54.2 884.56 ±88.25 90.2 ±9.0 651.2 ±65 M 30 1.17 613.80 ±61.78 62.6 ±6.3 452 ±45 - - - 1726.95 ±172.59 176.1 ±17.6 1271.4 ±127.1 M 36 1.40 1061.08 ±105.91 108.2 ±10.8 781 ±78 - - - 2984.16 ±298.12 304.3 ±30.4 2197 ±219.5 M 42 1.65 1684.78 ±168.67 171.8 ±17.2 1240 ±124 - - - 4738.57 ±473.66 483.2 ±48.3 3488.7 ±348.7 M 45 1.77 2072.15 ±206.92 211.3 ±21.1 1525 ±152 - - - 5828.09 ±582.51 594.3 ±59.4 4290.9 ±428.9

Tightening torque (inch) Classification 4.8T 8.8T 10.9T, 12.9T Screw size Tightening torque Tightening torque Tightening torque mm inch N m kgf m lbf ft N m kgf m lbf ft N m kgf m lbf ft 1/4 6.35 9.80 ±0.98 0.6 ±0.06 4.3 ±0.4 23.53 ±2.35 1.0 ±0.1 7.2 ±0.7 16.67 ±1.96 1.7 ±0.2 12.2 ±1.2 5/16 7.94 11.76 ±1.17 1.2 ±0.12 8.7 ±0.8 19.61 ±1.96 2.0 ±0.2 14.4 ±1.4 29.42 ±2.94 3.0 ±0.3 21.7 ±2.2 3/8 9.53 19.61 ±1.96 2.0 ±0.20 14.4 ±1.4 40.20 ±3.92 4.1 ±0.4 29.6 ±2.9 54.91 ±4.90 5.6 ±0.5 40 ±4 7/16 11.11 31.38 ±3.13 3.2 ±0.32 23 ±2 59.82 ±5.88 6.1 ±0.6 44.0 ±4.3 87.27 ±8.82 8.9 ±0.9 64 ±6 1/2 12.70 46.09 ±4.60 4.7 ±0.47 34 ±3 100.02 ±9.80 10.2 ±1.0 73.6 ±7.2 131.40 ±12.74 13.4 ±1.3 97 ±10 9/16 14.29 66.68 ±6.66 6.8 ±0.68 50 ±5 140.23 ±13.72 14.3 ±1.4 103.2 ±10.1 186.32 ±18.63 19.0 ±1.9 137 ±14 5/8 15.88 91.20 ±9.12 9.3 ±0.93 67 ±7 200.05 ±19.61 20.4 ±2.0 147.3 ±14.4 255.95 ±25.49 26.1 ±2.6 190 ±19 3/4 19.05 156.90 ±15.69 16.0 ±1.60 115 ±15 - - - 442.28 ±44.12 45.1 ±4.5 325 ±33 7/8 22.22 250.07 ±25.00 25.5 ±2.55 185 ±19 - - - 702.15 ±70.60 71.6 ±7.2 520 ±52 1 25.40 372.65 ±37.26 38.0 ±3.80 275 ±27 - - - 1048.33 ±104.93 106.9 ±10.7 770 ±77 1 1/8 28.58 530.54 ±53.05 54.1 ±5.41 390 ±39 - - - 1492.57 ±149.06 152.2 ±15.2 1100 ±110 1 1/4 31.75 727.65 ±72.76 74.2 ±7.42 535 ±54 - - - 2048.61 ±204.95 208.9 ±20.9 1510 ±151 1 3/4 34.93 968.89 ±96.88 98.8 ±9.88 710 ±71 - - - 2724.29 ±272.62 277.8 ±27.8 2000 ±200 1 1/2 38.1 1257.21 ±125.72 128.2 ± 12.82 925 ± 93 - - - 3537.26 ±354.02 360.7 ±36.1 2600 ±260 NOTE! This torque table does not apply to screws with nylon packings or where nonferrous metal washers are to be used, or which require tightening to a different specified torque, or tightening procedure. NOTE! N m (Newton meter):1 N m ≅ 0.1 kgf m Tightening torque of split flange screws Use these torques for split flange screws. Tightening torque (split flange screws) Tightening torque Thread diameter of screw (mm) Width across flats (mm) N m kgf m lbf ft 10 12 16 14 17 22 65.7 ±6.8 112 ±9.8 279 ±29 6.7 ±0.7 11.5 ±1 28.5 ±3 48.4 ±5 83 ±8 206 ±20 Tightening torque for hydraulic plugs with O-ring

Figure 1 Hydraulic plugs with O-ring 1. 2. O-ring Plug Pf thread Tightening torque (hydraulic plugs) Thread Plug part No. Tightening torque N m Tightening torque kgf m Tightening torque lbf ft 1/8 9415–11012 24.51 ±1.96 2.5 ±0.2 18 ±1.4 1/4 9415–11022 49.03 ±4.90 5.0 ±0.5 36 ±3.6 3/8 9415–11032 73.54 ±4.90 7.5 ±0.5 54 ±3.6 1/2 9415–11042 107.87 ±9.80 11.0 ±1.0 79 ±7 3/4 9415–11052 176.52 ±9.80 18.0 ±1.0 130 ±7 1 9415–11062 205.94 ±19.61 21.0 ±2.0 152 ±14 Tightening torque for swivel nut fitting with O-ring Figure 2 Swivel nut fitting with O-ring 1. 2. 3. 4. Connector O-ring Swivel nut Hose Tightening torque for swivel nut fitting Tube outer diameter (in) Thread size (in) Tightening torque, N m Tightening torque, kgf m Tightening torque, lbf ft 1/2 UN 13/16 – 16 93.16 ±9.31 9.5 ±0.95 69 ±7 3/4 UN 1 3/16 – 12 176.52 ±17.65 18 ±1.8 130 ±13 1 UN 1 7/16 – 12 205.94 ±20.59 21 ±2.1 152 ±15

Service Information Document Title: Function Group: Information Type: Date: NET 8940-00200 Replace tool for the remote control valve joint 080 Service Information 2014/7/25 Profile: EXC, EC160C L, EC180C L [GB] NET 8940-00200 Replace tool for the remote control valve joint Figure 1 Replace tool for the remote control valve joint Item Quantity Name Remark 1 1 Socket SAE 4130 (QT) 2 1 Stop plate SAE 4130 (QT)

Service Information Document Title: Function Group: Information Type: Date: E-tools, NET 8940-00270 Replace tool for the swing ring gear 080 Service Information 2014/7/25 Profile: EXC, EC160C L, EC180C L [GB] E-tools, NET 8940-00270 Replace tool for the swing ring gear Figure 1 Replace tool for the swing ring gear Item Quantity Name Remark 1 2 Ring SAE 1045 (QT)

VOLVO EC160CL Excavator Service and Repair Manual

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