SUMITOMO SH130-5 SH130LC-5 SH130-5 (Blade) Excavator Service Repair Manual
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NST-00-00-009EN
Content
Content
SH120
Main Unit Section
Changes from Model 3
Overall Specifications ................................................................................................ 1
1. Specifications Comparison Table ..................................................................... 1
2. Performance Improvements ............................................................................. 2
Hydraulic-related Changes ......................................................................................... 3
1. Use of High-performance Return Filter
(nephron filter and breaker filter eliminated) ................................................. 3
2. Use of Add-on Valve ......................................................................................... 5
3. Multi-purpose Circuit Switched to One-touch Operation
(breaker ⇔ crusher)...................................................................................... 6
Hydraulic Pump .......................................................................................................... 7
1. Hydraulic Pump Changes ................................................................................. 7
2. Appearance Changes ....................................................................................... 7
3. Circuit Changes ................................................................................................ 7
4. Straight Travel Valve ......................................................................................... 8
5. Heat Circuit ....................................................................................................... 9
Lower-section Related Changes............................................................................... 11
1. Center Joint Installation Section Notch Dimensions ....................................... 11
2. Grease Bath Seal ........................................................................................... 11
3. Center Joint Rotation Stopper Installation Surface......................................... 11
4. Lower Roller ................................................................................................... 12
5. Upper Roller ................................................................................................... 13
6. Truck Guard .................................................................................................... 13
Cab-related Changes ............................................................................................... 14
1. Cab Shape ..................................................................................................... 14
2. Irregularly Shaped Steel Line Structure ......................................................... 14
3. Beefed-up Equipment ..................................................................................... 15
4. Interior Equipment .......................................................................................... 16
5. Front Window Lock Mechanism...................................................................... 19
6. Remote Support ............................................................................................. 19
Upper Swing Body Changes .................................................................................... 20
1. High-rigidity Platform ...................................................................................... 20
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Attachment Changes ................................................................................................ 21
1. Boom .............................................................................................................. 21
2. Arm................................................................................................................. 22
3. Bucket ............................................................................................................. 22
4. Coupler Pin Fastening .................................................................................... 23
5. Line Clamp ..................................................................................................... 23
6. Bucket Edge Bushing ..................................................................................... 23
7. Use of Plastic Shims ...................................................................................... 23
8. Reduced Boom Foot Section Play .................................................................. 23
9. Att Centralized Grease-up .............................................................................. 24
Specifications
Overall ...................................................................................................................... 25
1. Main Data ....................................................................................................... 25
2. Performance ................................................................................................... 25
3. Main Body Dimensions ................................................................................... 25
4. Engine ............................................................................................................ 26
5. Cooling System .............................................................................................. 26
6. Upper Side Work System ............................................................................... 27
7. Operating Device ............................................................................................ 28
8. Swing Unit ...................................................................................................... 29
9. Travel Lower Body .......................................................................................... 29
10. Dozer Blade .................................................................................................... 29
Hydraulic Equipment................................................................................................. 30
1. Hydraulic Device............................................................................................. 30
2. Control Valve, Cylinder ................................................................................... 30
Capacities, Filters ..................................................................................................... 31
1. Coolant and Oil Capacities ............................................................................. 31
2. Hydraulic Oil Filters ........................................................................................ 31
3. Fuel Filter ....................................................................................................... 31
Lifting Capacity
Precautions for Lifting Loads with the Hydraulic Excavator ...................................... 32
Lifting Capacities (SH130-5) ..................................................................................... 33
1. Standard Arm (2.50 m), 500 Grouser shoe .................................................... 33
2. Short Arm (2.11 m), 500 Grouser shoe .......................................................... 34
3. Long Arm (3.01 m), 500 Grouser shoe........................................................... 35
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Lifting Capacities (SH130-5 (Blade)) ........................................................................ 36
1. Standard Arm (2.50 m), 500 Grouser shoe .................................................... 36
2. Short Arm (2.11 m), 500 Grouser shoe .......................................................... 37
3. Long Arm (3.01 m), 500 Grouser shoe........................................................... 38
4. Standard Arm (2.50 m), 500 Grouser shoe .................................................... 39
5. Short Arm (2.11 m), 500 Grouser shoe .......................................................... 40
6. Long Arm (3.01 m), 500 Grouser shoe........................................................... 41
Overall View
Overall View (SH130-5) ............................................................................................ 42
1. Standard Arm (2.50 m) ................................................................................... 42
2. Short Arm (2.11 m) ......................................................................................... 42
3. Long Arm (3.01 m) ......................................................................................... 43
Overall View (SH130LC-5) ....................................................................................... 44
1. Standard Arm (2.50 m) ................................................................................... 44
2. Short Arm (2.11 m) ......................................................................................... 44
3. Long Arm (3.01 m) ......................................................................................... 45
Overall View (SH130-5 (Blade)) ............................................................................... 46
1. Standard Arm (2.50 m) ................................................................................... 46
2. Short Arm (2.11 m) ......................................................................................... 46
3. Long Arm (3.01 m) ......................................................................................... 47
Work Range Diagram ........................................................................................ 48
Work Range Diagram (SH130-5) .............................................................................. 48
Standard Arm (2.50 m) ........................................................................................ 48
Short Arm (2.11 m) .............................................................................................. 49
Long Arm (3.01 m) ............................................................................................... 50
Work Range Diagram (SH130LC-5) ......................................................................... 51
Standard Arm (2.50 m) ........................................................................................ 51
Short Arm (2.11 m) .............................................................................................. 52
Long Arm (3.01 m) ............................................................................................... 53
Work Range Diagram (SH130-5 (Blade)) ................................................................. 54
Standard Arm (2.50 m) ........................................................................................ 54
Short Arm (2.11 m) .............................................................................................. 55
Long Arm (3.01 m) ............................................................................................... 56
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Summary Section
Main Equipment Table
Lower Component ...................................................................................................... 1
1. Travel Unit ......................................................................................................... 1
2. Take-up Roller .................................................................................................. 1
3. Upper Roller ..................................................................................................... 1
4. Lower Roller ..................................................................................................... 1
5. Recoil Spring .................................................................................................... 2
6. Shoe ................................................................................................................. 2
Upper Component ...................................................................................................... 3
1. Swing Unit ........................................................................................................ 3
Engine-related ............................................................................................................ 4
1. Engine .............................................................................................................. 4
2. Muffler .............................................................................................................. 4
3. Air Cleaner (double element)............................................................................ 4
4. Radiator ............................................................................................................ 5
Hydraulic Device ......................................................................................................... 6
1. Hydraulic pump ................................................................................................ 6
2. Pump P-Q Diagram .......................................................................................... 7
Control-related ............................................................................................................ 8
1. Control Valve .................................................................................................... 8
2. Solenoid Valve (4 stack) ................................................................................... 8
3. Remote Control Valve (left/right, travel operations) ............................... 9
4. Remote Control Valve Characteristic Diagram ............................................... 10
5. Cushion Valve (heat circuit, with shuttle valve)............................................... 12
6. Selector Valve (option) ................................................................................... 12
7. Center Joint .................................................................................................... 12
Backhoe Attachment................................................................................................. 13
1. Cylinder .......................................................................................................... 13
2. Attachments ................................................................................................... 14
Equipment Layout Diagram
Main Equipment Layout ............................................................................................ 15
Consumable Part Layout .......................................................................................... 16
Standard Machine Option List
List of Optional Components .................................................................................... 17
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Hydraulic Section
Hydraulic Equipment Layout
Overall View................................................................................................................ 1
Pump Chamber Hydraulic Equipment Layout ............................................................. 2
Swing Body Center Section Hydraulic Equipment Layout .......................................... 3
Housing Left Side Hydraulic Equipment Layout ......................................................... 4
Layout of Hydraulic Equipment in Cab ....................................................................... 5
Port Diagram
Pump .......................................................................................................................... 6
Hydraulic Pump (standard model) ......................................................................... 6
Valves ......................................................................................................................... 7
1. Control Valve .................................................................................................... 7
2. 4 Stack Solenoid Valve ................................................................................... 10
3. 2 Stack Solenoid Valve ................................................................................... 11
4. Remote Control Valves (upper, travel) ............................................................ 12
5. Cushion Valve................................................................................................. 13
6. 2-way Selector Valve ...................................................................................... 14
7. 4-way Selector Valve ...................................................................................... 15
8. Direction Valve/Shut-off Valve ........................................................................ 16
9. HBCV ............................................................................................................. 17
Manifolds .................................................................................................................. 18
1. Manifold Under Cab........................................................................................ 18
2. Manifold (accumulator section)....................................................................... 18
3. Manifold (hydraulic oil tank section)................................................................ 19
Motors ....................................................................................................................... 20
1. Swing Motor ................................................................................................... 20
2. Travel Motor .................................................................................................... 21
3. Center Joint .................................................................................................... 22
Pilot Hose Connection Diagram
Pilot P and T Lines ................................................................................................... 23
Pilot Control Line ...................................................................................................... 25
Pilot Control Line (2-way selector valve) ................................................................... 27
Pilot Control Line (4-way selector valve) ................................................................... 29
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Function List
Function Table .......................................................................................................... 31
Explanation of New Functions .................................................................................. 33
1. Swing Relief Cut Control ................................................................................ 33
2. Option Line Flow Adjustment Control ............................................................. 35
3. Multi-purpose Circuit (breaker ⇔ crusher) One-touch Switching Control ...... 36
4. Bucket-close Regenerative Circuit.................................................................. 37
Explanation of Hydraulic Circuit and Operations (standard model)
Travel Circuit ............................................................................................................. 38
Travel Low-speed Circuit ...................................................................................... 38
Travel High-speed Circuit ..................................................................................... 40
Straight Travel Circuit (with/without HBCV) .......................................................... 42
Swing Circuit ............................................................................................................. 45
Swing Relief Cut-off Control Circuit ..................................................................... 45
Swing Priority Circuit (with/without HBCV)........................................................... 47
Swing Brake Circuit .............................................................................................. 50
Swing Parking Circuit (lever in neutral) ................................................................ 52
Swing Parking Circuit (brake release) .................................................................. 54
Swing Parking Circuit (machine stop) .................................................................. 56
Boom Circuit ............................................................................................................. 58
Boom-up Circuit (independent operation) ............................................................ 58
Boom-up Circuit (independent operation) (with HBCV) ....................................... 60
Boom-up Circuit (compound boom up + arm in) (with/without HBCV) ................. 62
Boom-down Regenerative Circuit ........................................................................ 65
Boom-down Regenerative Circuit (with HBCV) .................................................... 67
Boom-down Tilting Prevention Circuit (with/without HBCV) ................................. 69
Boom-down Load Holding Valve Circuit (with/without HBCV) .............................. 72
Arm Circuit ................................................................................................................ 75
Arm-out Circuit (with/without HBCV) .................................................................... 75
Arm-in Forced Regenerative Circuit (with/without HBCV) .................................... 78
Arm-in Load Holding Valve Circuit (with HBCV)................................................... 81
Arm-in Load Holding Valve Circuit (without HBCV).............................................. 83
Bucket Circuit ............................................................................................................ 85
Bucket-open Circuit .............................................................................................. 85
Bucket-close Regenerative Circuit ....................................................................... 87
Negative Control Circuit ............................................................................................ 89
Negative Control Circuit ....................................................................................... 89
Negative Control Circuit (bucket close) ................................................................ 91
Horsepower Boost Circuit ......................................................................................... 93
Travel Horsepower Boost Circuit .......................................................................... 93
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Other Circuits ............................................................................................................ 95
Cushion Circuit (arm-out operation) ..................................................................... 95
Cushion Circuit (arm-out operation stopped) ....................................................... 97
Cushion Circuit (arm-out → arm-in operation) ..................................................... 99
Heat Circuit (lever in neutral) ............................................................................. 101
Auto Pressure Boost Circuit (bucket close) ........................................................ 103
Explanation of Hydraulic Circuit and Operations (option)
Option Circuits ........................................................................................................ 105
Breaker Circuit (independent operation) ............................................................ 105
Double-acting Circuit (hydraulic fork) ................................................................. 107
Multi-purpose Circuit (breaker Q control) ........................................................... 109
Multi-purpose Circuit (2 pumps flow crusher) .................................................... 111
2nd Option Circuit (hydraulic rotation fork) ......................................................... 113
Main Equipment Structure and Operation Explanation
Pump ...................................................................................................................... 115
1. Hydraulic Pump ............................................................................................ 115
2. Regulator ...................................................................................................... 118
3. Gear Pump ................................................................................................... 126
Motor ...................................................................................................................... 127
1. Travel Motor .................................................................................................. 127
2. Swing Motor ................................................................................................. 143
Valve ....................................................................................................................... 149
1. Control Valve ................................................................................................ 149
2. 4 Stack Solenoid Valve Operation Explanation ............................................ 190
3. Upper Pilot Valve (remote control valve) ...................................................... 192
4. Travel Pilot Valve (remote control valve) ....................................................... 197
5. Cushion Valve............................................................................................... 202
6. Direction Valve (3-direction) ......................................................................... 206
7. Holding Valve (HBCV) .................................................................................. 208
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Electrical Section
Explanation of New Functions
Work Mode Select Switch ........................................................................................... 1
The Throttle Volume and Work Mode Select Switch are Linked!! .......................... 1
Computer Connection Method ............................................................................... 4
Monitor Changes.................................................................................................... 5
Sharing One Monitor for Main Unit and Liftcrane ................................................... 7
Pilot Pressure Switch Changed to Pressure Sensor .............................................. 8
Pump Electromagnetic Proportional Valve ............................................................... 10
1. Horsepower Control Proportional Valve ......................................................... 10
2. P1 Flow Control Proportional Valve ................................................................ 10
System Control for Energy Saving ............................................................................ 11
1. Reduced Fuel Consumption Through Transient Load Reduction Control ...... 11
2. Reduced Fuel Consumption Through Swing Relief Cut Control .................... 13
Electrical Equipment Layout Diagram
Overall View.............................................................................................................. 15
1. Main Unit Right Side Layout Diagram (radiator chamber) .............................. 16
2. Engine Section Layout Diagram ..................................................................... 17
3. Main Unit Left Side Layout Diagram (pump chamber).................................... 18
4. Main Unit Center Section Layout Diagram ..................................................... 19
5. Cab Layout Diagram....................................................................................... 20
6. Layout Around Operator Seat ......................................................................... 22
Stand Alone Parts Diagram ...................................................................................... 23
Main Equipment Structural Diagrams
Connection Connector Pin Layout ............................................................................ 40
1. Computer A .................................................................................................... 40
2. Monitor ........................................................................................................... 41
Electrical Circuit Diagram
Overall View.............................................................................................................. 42
1. Sequence Circuit Diagram.............................................................................. 42
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Block Diagram .......................................................................................................... 43
1. Computer A .................................................................................................... 43
2. Computer S .................................................................................................... 44
3. ECM ............................................................................................................... 45
4. Monitor Display ............................................................................................... 46
5. Air Conditioner ................................................................................................ 47
6. Lever Lock ...................................................................................................... 48
7. Horn................................................................................................................ 48
8. Working Light.................................................................................................. 49
9. Option ............................................................................................................. 49
10. Other .............................................................................................................. 50
11. Electrical Symbol List ..................................................................................... 51
Electrical Connector Wiring Diagram
Wire Harness ............................................................................................................ 52
1. Main Frame Harness ...................................................................................... 52
2. Cab Main Harness.......................................................................................... 53
3. Cab Sub-harness ........................................................................................... 54
4. In-Cab Harness .............................................................................................. 55
5. Engine Harness .............................................................................................. 56
6. Console Right Harness .................................................................................. 57
7. Console Left Harness ..................................................................................... 57
Electrical Parts and Wiring Assembly Diagram
Main Frame............................................................................................................... 58
Cab ........................................................................................................................... 60
Explanation of Functions and Operations
Explanation of Electrical Functions........................................................................... 62
Engine Speed Control .............................................................................................. 63
1. Throttle Control ............................................................................................... 63
2. Idling Control (auto/one-touch) ....................................................................... 67
3. Idling Start ...................................................................................................... 68
4. Idle up............................................................................................................. 69
5. Auto Warm-up ................................................................................................ 69
Engine Start/Stop Control ......................................................................................... 71
1. Engine Start/Stop Judgment .......................................................................... 71
2. Power-cut Delay ............................................................................................. 72
3. Engine Emergency Stop................................................................................. 73
4. Neutral Start ................................................................................................... 75
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Pump Control ............................................................................................................ 76
1. Work Mode Control......................................................................................... 76
2. Pump Horsepower Boost Control ................................................................... 77
3. Pump Horsepower Cut Control....................................................................... 78
Swing ........................................................................................................................ 79
1. Swing Brake ................................................................................................... 79
2. Swing Free Swing (option for North America) ................................................ 80
3. Swing Lock (for maintenance) ........................................................................ 81
4. Swing Relief Cut ............................................................................................. 82
Travel ........................................................................................................................ 84
1. Travel Speed Switchover ................................................................................ 84
2. Travel Alarm.................................................................................................... 85
Valve Control ............................................................................................................ 87
1. Lever Lock ...................................................................................................... 87
2. Solenoid Sticking Prevention .......................................................................... 88
3. Pressure Boost Control .................................................................................. 89
Monitor Control ......................................................................................................... 91
1. Bar Graph
(coolant temperature gauge, oil temperature gauge, fuel gauge) .................. 91
Accessories .............................................................................................................. 97
1. Horn................................................................................................................ 97
2. Working Light.................................................................................................. 98
3. Wiper and Washer .......................................................................................... 99
4. Room Lamp .................................................................................................. 101
5. Radio Mute ................................................................................................... 103
Other ....................................................................................................................... 104
1. Anti-theft ....................................................................................................... 104
2. Battery Save Function .................................................................................. 105
3. Alternator Power Generation Detection ........................................................ 106
4. Overload Warning......................................................................................... 107
Options ................................................................................................................... 109
1. Option Line Control ...................................................................................... 109
2. Option Line Control ...................................................................................... 112
3. Feed Pump Automatic Stop.......................................................................... 114
4. Return Filter Clogging Detected ................................................................... 117
5. Beacon ......................................................................................................... 118
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The Sumitomo SH130-5, SH130LC-5, SH130-5 (Blade) Excavator Service Repair Manual is a comprehensive guide containing detailed information, diagrams, real photo illustrations, and schemes. It provides step-by-step operations for repair, servicing, technical maintenance, and troubleshooting procedures for your machine. This manual is valuable for both professional mechanics and DIY enthusiasts.
The manual is available in PDF format, comprising 670 pages with a file size of 103Mb. It is written in English and covers the following sections:
- Main Unit Section
- Summary Section
- Hydraulic Section
- Electrical Section
- Engine Section
- Air Conditioner Section
- New Machine Performance Section
- Maintenance Section
- Data Section
One of the advantages of having the manual in digital format is the ability to use the Search feature in Acrobat to quickly find specific information. You can also print out the exact pages you need. The manual is suitable for all machines with serial numbers and provides comprehensive information to help you troubleshoot and maintain your equipment effectively.
If you have any questions or require further assistance, feel free to reach out. We may have the manual you have been searching for. Have a great day!
