Fiat Kobelco E165 E195 Evolution Crawler Excavator Complete Workshop Service Repair Manual
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FIAT KOBELCO CONSTRUCTION MACHINERY S.p.A. - ENGINEERING
Print No. 604.13.268
Edition - July 2003
WORKSHOP MANUAL
All the information and data contained in this manual are based upon most recent information available at the
time of its publication.
FIAT KOBELCO has the right to implement, at any time, any modification without providing any communication.
R0077
E165-E195 IN-1
INTRODUCTION
TO THE READER
• This manual is written for an experienced techni-
cian to provide technical information needed to
maintain and repair this machine.
- Be sure to thoroughly read this manual for correct
information concerning the service procedures.
- If you have any questions or comments, or if you
found any errors regarding the contents of this
manual, please contact:
FIAT KOBELCO
CONSTRUCTION MACHINERY S.p.A.
Strada Settimo, 323
San Mauro Torinese (TO)
10099 ITALIA
PRODUCT SUPPORT
Fax. ++39 011 0077357
ADDITIONAL REFERENCES
• Please refer to the materials listed below in addition
to this service manual:
- Operation and Maintenance Instruction Manual
- Parts Catalog
WORKSHOP MANUAL COMPOSITION
- The “Operational Performance Test” part includes
the information needed to carry out the machine
operational performance test.
- The “Troubleshooting” part includes the technical
information needed for troubleshooting and mal-
function detection.
- The “Repair Instruction” part includes information
needed for maintenance and repair of the machine,
tools and devices needed for maintenance and
repair, maintenance standards, removal/installa-
tion and assembly/disassembly procedures.
• The Workshop Manual consists of five parts:
- “Safety Precautions”
- “Operational Principle”
- “Operational Performance Test”
- “Troubleshouting”
- “Repair Instructions”
- The “Safety Precaution” part includes the recom-
mended procedures that, if followed, can avoid the
risk of accident for operator and for staff related to
the work and maintenance machine operations.
- The “Operational Principle” part includes the techni-
cal information concerning the operation of main
devices and systems.
IN-2 E165-E195
INTRODUCTION
To To
Quantity convert Into Multiply by Quantity convert Into Multiply by
from (SI) (Others) from (SI) (Others)
Lenght mm in 0.03937 Pressure MPa kgf/cm
2
10.197
mm ft 0.003281 MPa psi 145.0
L US gal 0.2642 Power kW CV-PS 1.360
Volume L US qt 1.057 kW HP 1.341
m
3
yd
3
1.308 Temperature °C °F °C x 1.8 + 32
Mass kg lb 2.205 Velocity km/h mph 0.6214
Force N kgf 0.10197 min
-1
rpm 1.0
N lbf 0.2248 Flow rate L/min US gpm 0.2642
Torque N.m kgf.m 0.10197 mL/rev cc/rev 1.0
N.m lbf.ft 0.7375
PAGE NUMBER
• Each page has a number, located on the external upper corner of the page. Each page number contains the
following information:
Example: T 1-2-3
Consecutive page number for each group
Group number (if exist)
Section number
T : Technical Manual
W : Workshop Manual
SYMBOLS
In this manual, the following safety alert symbol and signal words are used to alert the reader to the potential for
personal injury or machine damage.
This is the safety alert symbol.
When you see this symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed along with the safety alert symbol.
The safety alert symbol is also used to draw attentio in to component/part weights.
To avoid injury and damage, be sure to use appropriate lifting techniques and equipment when lifting heavy
parts.
UNITS USED
SI Units (International System of Units) are used in this manual.
MKSA system units and English units are also indicated in parentheses just behinds SI units.
Example: 24.5 MPa (250 kgf/cm
2
)
A table for conversion from SI units to other system units is shown below for reference purposes.
E165-E195 INDEX
INDEX
Section 3 COMPONENT OPERATION
Group 1 Hydraulic Pump Assy .............................................................. T3-1
Group 2 Pilot Valve ................................................................................ T3-2
Group 3 Control Valve ........................................................................... T3-3
Group 4 Swing Device .......................................................................... T3-4
Group 5 Travel Device ........................................................................... T3-5
Group 6 Swivel Joint ............................................................................. T3-6
Group 7 Cylinders ................................................................................. T3-7
Group 8 Air Conditioner ........................................................................ T3-8
MANUAL INDEX
Section 4 OPERATIONAL PERFORMANCE TEST
Group 1 Introduction .............................................................................. T4-1
Group 2 Standard Performances ............................................................ T4-2
Group 3 Test Procedures ....................................................................... T4-3
Group 4 Mechatro Controller Adjustment ............................................... T4-4
OPERATIONAL PERFORMANCE TEST
Pag.
Section 1 GENERALITIES .................................................................... S1
Section 2 SAFETY PRECAUTIONS .................................................. S2
Section 3 SAFETY PLATES ................................................................ S3
SAFETY PRECAUTIONS
TROUBLESHOOTING
Section 5 TROUBLESHOOTING
Group 1 Mechatro Control ..................................................................... T5-1
Group 2 Hydraulic System .................................................................... T5-2
Group 3 Electrical System .................................................................... T5-3
Section 1 GENERAL
Group 1 Specifications ........................................................................... T1-1
Group 2 Component Layout ................................................................... T1-2
Section 2 SYSTEM
Group 1 Mechatro Control System ........................................................ T2-1
Group 2 Mechatro Controller ................................................................. T2-2
Group 3 Hydraulic System .................................................................... T2-3
Group 4 Electrical System .................................................................... T2-4
OPERATIONAL PRINCIPLE
INDEX E165-E195
INDEX
Section 1 GENERAL INFORMATION
Group 1 Precautions for Disassembly and Assembly ......................... W1-1
Group 2 Tightening Torque .................................................................. W1-2
Section 2 UPPERSTRUCTURE
Group 1 Cab ...................................................................................... W2-1
Group 2 Air Conditioner ..................................................................... W2-2
Group 3 Counterweight ...................................................................... W2-3
Group 4 Main Frame .......................................................................... W2-4
Group 5 Pump Device ........................................................................ W2-5
Group 6 Control Valve ........................................................................ W2-6
Group 7 Swing Device ....................................................................... W2-7
Group 8 Pilot Valve ............................................................................. W2-8
Group 9 Solenoid Valve Unit .............................................................. W2-9
Section 3 UNDERCARRIAGE
Group 1 Swing Bearing ...................................................................... W3-1
Group 2 Travel Device ........................................................................ W3-2
Group 3 Swivel Joint .......................................................................... W3-3
Group 4 Track Adjuster ...................................................................... W3-4
Group 5 Front Idler ............................................................................. W3-5
Group 6 Upper and Lower Roller ....................................................... W3-6
Group 7 Tracks ................................................................................... W3-7
Group 8 Sprocket ............................................................................... W3-8
Section 4 FRONT ATTACHMENT
Group 1 Front Attachment .................................................................. W4-1
Group 2 Cylinders .............................................................................. W4-2
REPAIR INSTRUCTIONS
SAFETY PRECAUTIONS
R0077
Section 1 GENERALITIES
Section 2 SAFETY PRECAUTIONS
Section 3 SAFETY PLATES
E165-E195 SAFETY PRECAUTIONS
INDEX
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$41.99
This complete workshop service repair manual for the Fiat Kobelco E165 E195 Evolution Crawler Excavator is an essential resource for both professional mechanics and DIY enthusiasts.
DESCRIPTION:
This manual provides comprehensive coverage of every service and repair procedure, offering easy-to-follow step-by-step instructions and detailed pictures for all areas of servicing and repairs. By using this manual, you can save a significant amount of money by performing your own repairs. It is yours to keep forever, allowing you to print out specific pages, chapters, or the entire manual. Additionally, you can easily transfer it to your tablet or smartphone if needed.
MODELS COVERED:
All models, engines, trim, and transmission types are included in this manual.
CONTENTS:
This high-quality service repair workshop manual encompasses all repair procedures from A to Z, ensuring that every repair and service procedure is thoroughly covered.
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