IHI 7J Mini Excavator Parts Catalogue

PARTS MINI 7J EXCAVATOR SERIAL No. BR000001- IHI A El I II!BS4B3%Srit+ IHI Construction Machinery Limited

PREFACE This parts catalog comprehensively lists all the structural parts for all pieces of equipment and thus may be regarded as a master catalog. Included are a description of parts that have been altered to adapt to improvements in equipment, and their suitabillty for designated pieces of equipment and interchangeability. The informa - tion is provided for both parts sales and servicing use. your opinions and comments on errors in this catalog will be greatefully received. they will be included in subsequent revised versions. Composition of the master catalog The master catalog consists of the front cover (binder), inside title page, notice of revisions, preface, index, table of contents, main text, index of parts numbers in sequential order, and colophon. STORAGE THE MASTER CATALOG Storage A record of the master catalog in your possession is rept in our master distribution file. Therefore, you will be notified of all future additions, revisions and discontinuations. Thus, we suggest you appoint someone to be in charge of your master catalog this person will be notified of revisions (revised versions) ; by adding, replacing, and making revisions he will be able always to maintain an accurate master catalog. Notice of Revisions A notice of revisions is printed on the inside cover. All pages are listed. Whenever revisions are distributed, we suggest that you replace the old inner list of pages with the new one to ensure that filling is properly maintained. Maintrining the master catalog 1. First verify the model printed at the bottom left of each sheet. 2. The page number is printed at the bottom center (under the name for each sheet). Use this number for filing purposes. 3. Pages that have been added are indicated by hyphenated numbers following the applicable page number. (Example) 10. 11. 11-1. 11-2. 12. 13. 14. 14-1. 15 .......... - Added pages Revised numbers When contents are revised and replacement sheets are provided, in order to distinguish new from old, each sheet has a revision number (Rev. No.) printed and encircled at the lower right. Discard the sheet with the old number, and replace it with the new sheet. NOTE : Since pages are printed on both sides of each sheet, if one side has been revised, and the other has not, the unrevised page will have an unchanged revision number.

HOW TO USE THE MASTER PARTS CATALOG Parts diagrams Whenever improvements in machinery call for changes to a diagram, both the new and the old diagrams are shown. Description Heading , IHI JAPANESE ENGLISE +-T,d NAME NAME (3) REV. N @ MODEL (1) (5) (4) SHEIT. NO. 7 - 2A Model The machinery model number is indicated. When making replacements, verify the model type. Index number The index number shown at the right of the index is recorded. Revision number (Rev. No.) The revision number applies to each page, and indicates the number of revisions. Use this to confirm that the new sheet is a replacement for the old one. Sheet number (Sheet. No.) Sheet numbers are as indicated in the table of contents. Numbers are explained below. 6-2A Main number1 -Type indicator Sub - number Revision indicator Main number ........ The item number shown at the right of the index. Sub - number ........ The number for the name shown for each sheet indicated in the table of contents Revision indicator. .Indicator (A, B, C) used whenever modifications are made to machinery type indicator. . -. .Indicator (A, B, C) to show different specifications Example : IS - 30G Operation I - Item number from index- . . , . Operational 1 1 number corresponding to sheet names P ...... engine control structure Isuzu engine specifications Perkins engine specifications Newly manufactured due to improvements to machinery : 6 - 2A as distinguished from 6 - 2

(5) Page No. Serial page numbers from the text are used. To avoid confusion enough rough inserting sheets by sheet number alone, page numbers are given for replacing sheets as required. List of parts This consists of the key number, part number, description, quantity, interchangeability khan.), serial number, remarks, notes, and heading. P A R T No. D E S C R I P T I O N ta t REMARKS (7) (1) Key number The key number, in principle, consists of one key number per part. However, in cases where one key number has been assigned to more than one part. hyphenated numbers are used (2, 2 - 1, 2 - 2, 2 - 3). Revisions in such cases are indicated by a dot "a" preceding the key number. (2) Part number Part numbers are indicated by a nine digit code number, which is subdivided into four - three - two - digit combinations for ease of reading. (Ten - digit code numbers are subdivided into five - five digit combinations). For engine parts, the remarks section indicates the parts number issued by the engine manufacturer, to enable the ordering of such parts, which should be done direct to the manufacturer. The symbols preceding each part number are explained below : x., .... Part cannot be supplied. fi.. .. . . Supplied as a separate part. Part number is indicated in the remarks column. n...... Special order parts, which are manufactured after the order is received. (NOTE: parts supply operations may make changes without prior notification) #...... Detailed diagram provided separately. See the remarks column for the applicable sheet number.

Part names (Description) Each part name is listed. An asterisk preceding the part name indicates a compositional part. All subsequent multiple asterisks indicate parts that are structurally required for the assembly of the preceding part. (Example) 1 5075 124 UA Roller Assembly.. . assembly part 2 5075 125 00 *Shaft ............ Compositonal part 3 5075 126 00 *Collar- ........... Compositional part 4 5075 127 00 **Bushing ........ Compositional part for the collar Quantity In principle. the quantity of parts required for one unit of machinery is given. However. for structural assembly parts, the number of parts required to assemble one set is given. Furthermore, for parts for which the number of compositional pieces is not ascertainable, such as shims. "AR" (As Required) is given. A "( )" preceding the number of units indicates that the same number of parts is required as that for the other side, which is given in parentheses. Interchangeability The following indications are used to show the interchangeability of parts in machinery that has been modified. A change has been made from the part shown at the Old part 3 top to the part shown below. The new part is New part 1 interchangeable with the old. Old part --, A change has been made from the part shown at the X top to the part shown below. The new part is not New part 1 interchangeable with the old. Interchangeability of parts under certain conditions (interchangeability of multiple parts) is not described here, but is given in the notes section beneath the parts sections. (6) Suitability. for Different Machinery The applicable equipment numbers for whith the part is used are given. (Example) ,1151- .............. May be used for all equipment number 1151 and equipmet subsequently numbered. 1152-115262...... -. Parts k e d in equipment numbered 1152 through 115262. NOTE : The equipment numbers for whith Parts are stated as being suitable are based on plant shipments. Thus, information on modifications that have been made at destination sites based on local service updates is not covered. Please refer to related informational updates to ensure the appropriate parts are ordered.

(7) Remarks The remarks column itemizes standard part sizes, type indicator, manufacturer-based type indicator, engine manufacturer, etc. Abbreviations are as follows : ...... Sh. No. Sheet No. W/* * *..-. With f ............ Length W/O*** -. With-out .......... t ............ Thickness I.D. Inside diameter p ............ ......... Pitch o.D.. Out side diameter (in detailed cases) (8) Notes This section is for noting special items whenever the columns for interchangeability, suitability for various equipment, and remarks are unable to accommodate them. Index of Parts Numbers All parts used in machines are given numbers and arranged from lowest number highest. Refer to these to look up the section describing its use. (Example) Parts number Index I parts NO. Sheet No. 1 Parts No. How to interpret a Sheet Number 0602AA 15 1 - Sheet No. 6 - 2A , Key No. 15 - 1 TI L Key number Sheet number (1) Part No. 5025 021 12 is on Sheet No. 4 - 3, at Key No. 24. (2) Part No. 5070 521 00 is on Sheet No. 6 - 2A . at Key No. 15 - 1.

SECTION 1 LOWER MACHINE IHI Construction Machinery Limited

IHI T%#$@$B2 LOWER MACHINE ASS'Y REV. No. @) - MODEL 75 -2- SHEET No. 1 - 1

FblHrn .ower Machine Ass'y F%%Wli? .ower Machine Ass'y ?0-4 >=-@it ;hoe Ass'y, Crawler zth 30-4 91- t Shoe. Rubber Crawler *9> 4y F $)bb t Bolt. Button Head TEE& t Washer, Flat 9a- A ' 4 F t Guide, Shoe A/<- (6) t Cover (R.H.) I@Elt;')b b (L.W. F.WH. $BE!) tBolt. Treatment (W/L.W. F.W) A/<-- (El t Cover (L.H.) *RZH*)b b t Bolt, Socket Head ZWe- 9M* t Motor Ass'y. Traction F44Y xY0'T.y b t Sprocket, Drive *RXH&)b b t Bolt, Socket Head 07- 0-4@YL t Roller Ass'y, Lower 07- 71/-4 t Frame. Lower 70>b 74F4- t Idler Ass'y. Front 7>++ A/<- t Cover, Under I @ E $ ) b b (L.W. F.W H) tBolt. Treatment (W/L.W. F.W) 9.1)-X 31) >9'MiZ t Cylinder Ass'y, Grease tr'x b > t *Piston /t797Tj 1) 99' t *Ring. Back - up '0" 11 >9' k *Ring, '0" 71)-X 3lJ>9' k *Cylinder, Grease 4z.y 3 /<)by F *Valve. Check F/<- yp-b t Plate, Rubber BR00000 1 - BR000001- BR000001- BR000001- BR000001- BROOOOO 1 - BR000001- BR000001- BR000001- BR000001- BR000001- BR00000 1 - BR000001- BR000001- BR000001- BR000001- BR000001- BR000001- BR00000 1 - BR000001- BR000001- BR000001- BR000001- BR000001- BR000001- BR000001- 110 x 20 410 dl0 x 20 P = 1.25 dl0 x 20 ih. No. 5 - 1 dl0 X 30 ;h. No. 1 - 3 ;h. No. 1 - 2 A8 x 16 '18 - T2 '18 - 9OB [HI MODEL 7J -3- SHEET No. 1 - 1 u

IHI 7 0 2 b 7-1 E.'T#Ra FRONT IDLER ASS'Y REV. .o.Z MODEL 75 -- 4 - SHEET No. 1 - 2

IHI 7J Mini Excavator Parts Catalogue

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