INTRODUCTION IN-01 ADDITIONAL REFERENCES Please refer to the materials listed below in addition to this manual. The Operators Manual The Parts Catalog The Engine Manual Parts Catalog of the Engine Hitachi Training Material MANUAL COMPOSITION This manual consists of three portions: the Techni- cal Manual (Operational Principle), the Technical Manual (Troubleshooting) and the Workshop Man- ual. Information included in the Technical Manual (Operational Principle): technical information needed for redelivery and delivery, operation and activation of all devices and systems. Information included in the Technical Manual (Troubleshooting): technical information needed for operational per- formance tests, and troubleshooting procedures. Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assem- ble/disassemble procedures. PAGE NUMBER Each page has a number, located on the center lower part of the page, and each number contains the following information: Example : T 1 -3 -5 Consecutive Page Number for Each Group Group Number Section Number T: Technical Manual W: Workshop Manual Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch. Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
INTRODUCTION IN-02 SAFETY ALERT SYMBOL AND HEADLINE NOTATIONS In this manual, the following safety alert symbol and signal words are used to alert the reader to the potential for personal injury of machine damage. This is the safety alert symbol. When you see this symbol, be alert to the potential for personal injury. Never fail to follow the safety instructions prescribed along with the safety alert symbol. The safety alert symbol is also used to draw attention to component/part weights. To avoid injury and damage, be sure to use appropri- ate lifting techniques and equipment when lifting heavy parts. CAUTION: Indicated potentially hazardous situation which could, if not avoided, result in personal injury or death. IMPORTANT: Indicates a situation which, if not conformed to the instructions, could result in damage to the machine. NOTE: Indicates supplementary technical information or know-how. UNITS USED SI Units (International System of Units) are used in this manual. MKSA system units and English units are also indicated in parenthheses just behind SI units. Example : 24.5 MPa (250 kgf/cm 2 , 3560 psi) A table for conversion from SI units to other system units is shown below for reference purposees. Quantity To Convert From Into Multiply By MPa kgf/cm 2 10.197 Pressure MPa psi 145.0 kW PS 1.360 Power kW HP 1.341 Temperature C F C 1.8+32 km/h mph 0.6214 Velocity min -1 rpm 1.0 Flow rate L/min US gpm 0.2642 mL/rev cc/rev 1.0 Quantity To Convert From Into Multiply By mm in 0.03937 Length mm ft 0.003281 L US gal 0.2642 L US qt 1.057 Volume m 3 yd 3 1.308 Weight kg lb 2.205 N kgf 0.10197 Force N lbf 0.2248 N m kgf m 1.0197 Torque N m lbf ft 0.7375 Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch. Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
SAFETY SA-1 RECOGNIZE SAFETY INFORMATION These are the SAFETY ALERT SYMBOLS. When you see these symbols on your machine or in this manual, be alert to the potential for per- sonal injury. Follow recommended precautions and safe oper- ating practices. 001-E01A-0001 SA-688 UNDERSTAND SIGNAL WORDS On machine safety signs, signal words designating the degree or level of hazard - DANGER, WARNING, or CAUTION - are used with the safety alert symbol. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. Some safety signs don't use any of the desig- nated signal words above after the safety alert symbol are occasionally used on this machine. To avoid confusing machine protection with personal safety messages, a signal word IMPORTANT indi- cates a situation which, if not avoided, could result in damage to the machine. NOTE indicates an additional explanation for an element of information. 002-E01A-1223 SA-1223 Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch. Watermark,businessmanaccount:"thebestmanual",Pleasedonotresell.Thankyouverymuch.
This workshop service repair manual is for the HITACHI ZAXIS ZX 450 470 500 520 hydraulic excavator models, including:
HITACHI HYDRAULIC EXCAVATOR ZAXIS 450-3
HITACHI HYDRAULIC EXCAVATOR ZAXIS 450LC-3
HITACHI HYDRAULIC EXCAVATOR ZAXIS 470H-3
HITACHI HYDRAULIC EXCAVATOR ZAXIS 470LCH-3
HITACHI HYDRAULIC EXCAVATOR ZAXIS 500LC-3
HITACHI HYDRAULIC EXCAVATOR ZAXIS 520LCH-3
The manual covers a 15.7L 6-cylinder in-line, 4-stroke, turbo-intercooled, ISUZU 6WG1 diesel engine.
It includes detailed information on various aspects such as:
General information
Tightening torque
Precaution & safety
Maintenance
Upperstructure
Cab & frame system
Engine system
Engine mechanical
Cooling system
Fuel system
Engine accessories
Intake system
Engine electrical
Exhaust system
Turbocharger system
Engine diagnostic
Radiator assembly
Hydraulic oil tank
Fuel tank
Pump device
Control valve
Swing device
Pilot valve
Solenoid valve
Signal control valve
Muffler filter
Undercarriage
Swing bearing
Travel device
Center joint
Track adjuster
Upper & lower rollers
Track system
Front attachment
Cylinder system
Circuit diagram
This comprehensive manual, available in .PDF format, features detailed exploded views, step-by-step procedures with pictures and diagrams, and is fully printable. With over 1200 pages, it is the same manual used by technicians for vehicle repairs, maintenance, and servicing.
Whether you are a professional mechanic or a DIY enthusiast, this manual will be an invaluable resource for your HITACHI ZAXIS ZX 450 470 500 520 hydraulic excavator.