CASE CX330 Excavator Operators Manual

I TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE (Chapter First Page) Bur 6-33740na TABLE OF CONTENTS TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CX330 EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RIGHT,LEFT,FRONT AND REAR OF THE MACHINE . . . . . . . . . . . . . . . . . 3 IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE . . . . . . . . . . . . . 5 MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SAFETY/DECALS/HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SAFETY AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 OPERATOR PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 INSTRUMENTS/CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 CAB DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 STEPS AND ACCESS HANDLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 FUNCTION CANCELLATION LEVER AND SAFETY BAR . . . . . . . . . . . . . 35 OPERATOR’S COMPARTMENT CONTROLS . . . . . . . . . . . . . . . . . . . . . . 36 LOCATION OF CONTROLS AND ASSOCIATED COMPONENTS . . . . . . . 36 RIGHT-HAND CONTROL ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 LEFT-HAND CONTROL ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 SYSTEMS DISPLAY AND CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . 42 ANTI-THEFT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 ARM AND UPPERSTRUCTURE SWING CONTROL . . . . . . . . . . . . . . . . . 54 LEFT-HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 BOOM AND BUCKET CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 RIGHT-HAND CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 OPTIONAL CONTROL PATTERN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER 56 OPTIONAL CONTROL PATTERN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 BOOM AND BUCKET RIGHT-HAND CONTROL LEVER . . . . . . . . . . . . . . 57 TRAVEL CONTROL LEVERS AND PEDALS . . . . . . . . . . . . . . . . . . . . . . . 58 AUTOMATIC TEMPERATURE CONTROL SYSTEM . . . . . . . . . . . . . . . . . 62 OPERATOR’S SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 WINDSHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 LOWER FRONT WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 REAR WINDOW AND EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . 74 ENGINE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 LOWER PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 WINDSHIELD WASHER RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 LOAD LIFTING EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 TOWING HOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

II TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE Bur 6-33740na OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 BEFORE OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 BREAK-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 ANTI- VANDAL GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 BRINGING THE MACHINE UP TO OPERATING TEMPERATURE . . . . . . 94 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 OPERATING THE MACHINE IN COLD WEATHER . . . . . . . . . . . . . . . . . . 96 OPERATING THE MACHINE IN HOT WEATHER . . . . . . . . . . . . . . . . . . . . 96 STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 MACHINE TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 LIFTING LOADS WITH THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 LIFTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 OPERATING THE MACHINE IN WATER . . . . . . . . . . . . . . . . . . . . . . . . . 104 OPERATING THE MACHINE ON SLOPING GROUND . . . . . . . . . . . . . . 104 OPERATING THE BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 PARKING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 AUXILIARY HYDRAULIC (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 OIL VISCOSITY/OIL RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS . . . . . . . 125 HYDRAULIC FLUID CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 GREASE POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 GREASING THE TURNTABLE TEETH . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 GREASING THE SWING REDUCTION GEAR . . . . . . . . . . . . . . . . . . . . . 131 FLUID LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 RELEASING PRESSURE IN THE HYDRAULIC SYSTEM . . . . . . . . . . . . 139 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 RESERVOIR BREATHER REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 147 BLEEDING AIR FROM THE HYDRAULIC COMPONENTS . . . . . . . . . . . 149 AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 SWING REDUCTION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 TRAVEL REDUCTION GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

III TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE Bur 6-33740na ADJUSTMENT/MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 TRACK SHOE BOLT TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 TRACK ROLLERS AND IDLER WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . 162 RADIATOR AND OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 FAN AND ALTERNATOR DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 FUEL TANK FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 INSPECTING AND CLEANING THE MACHINE . . . . . . . . . . . . . . . . . . . . 165 CHECKING FOR CYLINDER LEAKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 166 PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 REPLACING A BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 WELDING ON THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 FIRE EXTINGUISHER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 HARDWARE TORQUE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 TORQUE SPECIFICATIONS PER COMPONENT . . . . . . . . . . . . . . . . . . . 174 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 CONNECTING BOOSTER BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . 179 REPLACING A BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 MACHINE STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 ESCO BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 WORKING RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 LIFTING CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

IV TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE Bur 6-33740na

1 TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE (Section First Page) 6-33740na TO THE OWNER CX330 EXCAVATOR CD01K001 Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions. Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. Use this manual as a guide. Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly. The standard attachments and equipment available for use with this machine are intended for general earth moving purposes, material rehandling, etc. If the machine is to be used for handling loads, (tubing, concrete pipe sections, shoring material, etc.), make sure the machine is suitably equipped for this type of work. For this type of application, the machine must be equipped with safety valves, an overload indicator, a load handling chart corresponding to the type of machine and its attachment and a load fixing point. All legal requirements must also be strictly observed.

TO THE OWNER 2 TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE 6-33740na Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for work involving the use of special attachments, accessories or equipment, consult your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine’s technical specifications and with prevailing safety requirements. Any modification or adaptation which is not approved by the manufacturer may invalidate the machine’s initial conformity with safety requirements. The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult your CASE Dealer. Before permitting a new operator on this machine, make sure: 1. That the operator has received the necessary training on how to operate the machine correctly and safely in one of our training centers or from an approved organization. 2. That the operator has read and understood the instructions given in this manual. Always keep this manual in the operator’s compartment (in the seat back, behind the operator’s seat). Make sure it is always complete and in good condition. If you wish to obtain additional manuals, or manuals in another language, consult your CASE Dealer. Your CASE Dealer is at your disposal for any further information. He will also provide any after-sales service you may require, and genuine CASE spare parts, your guarantee of quality and match.

TO THE OWNER 3 TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE Bur 6-33740na RIGHT,LEFT,FRONT AND REAR OF THE MACHINE The terms “Right”, “Left”, “Front” and “Rear” are used in this manual to indicate the sides as they are seen from the operator’s seat when the cab is over the idler wheels. The illustration below shows the machine in normal TRAVEL position. In normal TRAVEL position, the cab is over the idler wheels. The travel reduction gears are at the rear of the upperstructure. CS99A820 1. FRONT 2. REAR 3. RIGHT-HAND SIDE 4. LEFT-HAND SIDE 5. TRAVEL REDUCTION GEARS 6. IDLER WHEELS 1 2 3 4 6 6 5 5

TO THE OWNER 4 TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE 6-33740na NOTES

CASE CX330 Excavator Operators Manual

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