JCB HTD5 Tracked Dumpster Service Repair Manual

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. World Class Customer Support 9803/9570-4 Publication No. Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400 Service Manual Dumpster HTD5 Section 1 - General Information Section 2 - Care & Safety Section 3 - Maintenance Section B - Body and Framework Section C - Electrics Section E - Hydraulics Section J - Tracks Section K - Engine

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Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. World Class Customer Support 9803/9570-4 Publication No. Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400 Section 1 General Information Section 1 - General Information Section 2 - Care & Safety Section 3 - Maintenance Section B - Body and Framework Section C - Electrics Section E - Hydraulics Section J - Tracks Section K - Engine

Section 1 - General Information 1-0 1-0 9803/9570-4 Notes:

Page No. Contents Section 1 - General Information 1 - i 1 - i Introduction About this Publication ............................................................................... 1 - 1 Machine Identification Identifying Your Machine .......................................................................... 1 - 3 Torque Settings Zinc Plated Fasteners and Dacromet Fasteners ...................................... 1 - 5 Hydraulic Connections .............................................................................. 1 - 9 Service Tools Numerical List ......................................................................................... 1 - 13 Consumables Sealing and Retaining Compounds ........................................................ 1 - 15

Section 1 - General Information Contents 1 - ii 1 - ii Page No. Contents

Section 1 - General Information Introduction About this Publication 1-1 1-1 9803/9570-4 Introduction About this Publication This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earth moving equipment. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all else SAFETY MUST COME FIRST! The manual is compiled in sections, the first three are numbered and contain information as follows: 1 General Information - includes torque settings and service tools. 2 Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc. 3 Routine Maintenance - includes service schedules and recommended lubricants for all the machine. The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example: Section contents, technical data, circuit descriptions, operation descriptions etc. are inserted at the beginning of each alphabetically coded section. All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid reference. Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third. 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing forwards. A Attachments B Body and Framework...etc.

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Section 1 - General Information Machine Identification Identifying Your Machine 1-3 1-3 9803/9570-4 Machine Identification Identifying Your Machine The machine has a data plate A attached to the chassis as shown. The serial (VIN) number of the machine is stamped on the plate together with the machine weight, engine power and year of manufacture. Fig 1. The machine serial number is also stamped on the chassis in two places - on the top face of the tower arm B and on the top face of the main chassis under the hydraulic tank (not shown). Fig 2. Fig 3. S YEAR OF MANUF. T PIN Prod.Ident. No. 817/18435 ENGINE POWER kW @ RPM E I F VIN Vehicle Ident. No. E R I R M R WEIGHT Kg G E D JCB COMPACT PRODUCTS LIMITED HAREWOOD ESTATE, LEEK ROAD, CHEADLE, STOKE ON TRENT, UNITED KINGDOM, ST10 2JU. xxxxxxxxxxxxxxx xxxxx xxxxxxxxxx xxxxx xxxxx xxxxx xxxxxxxx xxxxxxxxx xxx xxxxxxxxx xxxxxxxxxxxx xx xxxxxx xx xxx xx xxxxxxxxx xx xx A B

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JCB HTD5 Tracked Dumpster Service Repair Manual

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