Thwaites 366 6 Tonne dumper parts manual

366 - 6 TONNE POWERSWIVEL © Thwaites Limited 2001 T0396 - 366 Parts Book Thwaites Ltd Leamington Spa Warwickshire CV32 7NQ Tel +44 (0)1926 422471 Fax +44 (0)1926 450458 www.thwaitesdumpers.co.uk FROM VIN No. DATED VIN No. ENGINE BUILD No. PAYLOAD SKIP TRANSMISSION TYPE PREFIX No. A0721 21st JANUARY 2002 6 TONNE POWERSWIVEL POWERSHUTTLE MACH 366 06 AR50820 - NAT/ASP A __ __ __ __

366 - 6 TONNE POWERSWIVEL Serial Numbers Please quote machine serial numbers when in communication with your Thwaites distributor. Model Type (Fig 1.) Vin Nº (Fig 1.) Engine Serial Nº (Fig 2.) Gearbox Serial Nº (Fig 3.) Front & Rear Axle Serial Nº (Fig 4.) Transfer Box/Drive Motor Serial Nº (Fig 5.) MACHINE IDENTIFICATION Fig. 1 Fig. 2 Fig. 3 Fig. 5 Fig. 4

366 - 6 TONNE POWERSWIVEL VEHICLE IDENTIFICATION NUMBER - (VIN) Thwaites have now adopted the international identification system known as VEHICLE IDENTIFICATION NUMBER normally referred to as VIN. The VIN number incorporates a number of security features and also the machine model and individual serial number. Important note: Do not use this parts manual to order replacement spares if the prefix level of your machine is higher than the number quoted at the front of this parts manual. When ordering replacement spares it is important that the model or MACH number is used to identify the correct parts manual. The year of manufacture: The Machine Parts Manual issue level denoted by the two digit Prefix Number: The unique machine serial number: Please ensure that these numbers are quoted in all correspondence with your Thwaites distributor. S L C M 3 6 6 Z Z 1 0 1 A 0 7 2 1 * S L C M 3 6 6 Z Z 1 0 1 A 0 7 2 1 * S L C M 3 6 6 Z Z 1 0 1 A 0 7 2 1 * S L C M 3 6 6 Z Z 1 0 1 A 0 7 2 1 *

366 - 6 TONNE POWERSWIVEL PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8 PAGE 9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 PAGE 17 PAGE 18 PAGE 19 PAGE 20 PAGE 21 PAGE 22 PAGE 23 PAGE 24 REAR COVER ASSEMBLY REAR CHASSIS ASSEMBLY SEAT ASSEMBLY ENGINE COVER ASSEMBLY SKIP & SUB CHASSIS FRONT CHASSIS ASSEMBLY KINGLINK ASSEMBLY DUMP PEDAL ASSEMBLY BRAKE PEDAL ASSEMBLY BRAKE CIRCUIT POWERSWIVEL LEG GUARD ASSEMBLY THROTTLE ASSEMBLY BATTERY BOX ASSEMBLY ENGINE HARNESS DASH PANEL ASSEMBLY STEERING ASSEMBLY HYD. TANK ASSEMBLY HYDRAULIC CIRCUIT TIPPING VALVE ASSEMBLY TIPPING RAM ASSEMBLY STEERING RAM ASSEMBLY SLEW RAM ASSEMBLY TRANS. DRIVE & HYD. PUMP TRANSMISSION GEAR CHANGE A

366 - 6 TONNE POWERSWIVEL PAGE 25 PAGE 26 PAGE 27 & 28 PAGE 42 PAGE 29 PAGE 30 PAGE 31 PAGE 32 PAGE 33 PAGE 34 PAGE 35 & 36 PAGE 37 PAGE 38 PAGE 39 PAGE 40 PAGE 41 PAGE 44 PAGE 45 PAGE 46 PAGE 47 OPTIONAL EXTRAS TRANSMISSION EXTERNAL TRANSMISSION REVERSE UNIT TRANSMISSION INTERNAL HANDBRAKE ASSEMBLY ENGINE & G/BOX MOUNTINGS. ENGINE ACCESSORIES ENGINE OIL COOLER EXHAUST SYSTEM - N/A RADIATOR & OIL COOLER RAD. SEALS & FIXINGS FUEL TANK ASSEMBLY AIR CLEANER ASSEMBLY - N/A TRANSFER BOX ASSEMBLY PROPSHAFTS FRONT AXLE - CASE & DIFF. FRONT AXLE - HUB & ARM REAR AXLE - DIFF. ASSEMBLY REAR AXLE - HUB & ARM ROPS FRAME & WHEEL ASSY. OPTIONAL EXTRAS PAGE 48,49 & 50 MODIFICATIONS & ADDITIONS * DENOTES MODIFICATION PAGE 43 REAR AXLE - MAINCASE (PB)

366 - 6 TONNE POWERSWIVEL PAGE 1 Rear Cover Assembly REAR COVER ASSEMBLY Item Part No. Description Qty U/M 1 T100450 REAR PANEL 1.0 EA 2 T17846 BOLT 4.0 EA 3 T14748 PLAIN WASHER 8.0 EA 4 T100443 AIR INLET BOX 1.0 EA 5 T6701 FLAT WASHER 4.0 EA 6 T12971 BUTTON HEAD SCREW 4.0 EA 7 T20325 NUT 6.0 EA 8 T11811 WASHER 8.0 EA 9 T100310 BOLT 6.0 EA 10 T6075 LYNCH PIN 1.0 EA 11 T6668 WASHER 2.0 EA 12 T17508 CHAIN SLEEVE 1.0 EA 13 T17507 LOCKING PIN CHAIN 1.0 EA 14 T16477 BOLT 1.0 EA 15 T13911 FLAT WASHER 2.0 EA 16 T10431 NUT 1.0 EA 17 T100156 TOWING PIN 1.0 EA 18 T11315 BOLT 2.0 EA 19 T17600 PLAIN WASHER 4.0 EA 20 T100155 TOWING JAW 1.0 EA 21 T14910 STOVER NUT 2.0 EA 22 T16505 SET BOLT 2.0 EA 23 T17184 HEAVY DUTY WASHER 4.0 EA 24 T13064 NUT 2.0 EA 25 T14078 BOLT 2.0 EA 26 T16422 NYLOC NUT 2.0 EA 27 T100151 TOWING BRACKET 1.0 EA 28 T6768 WASHER 2.0 EA 29 T6751 SPLIT PIN 2.0 EA 30 T100466 STRAP RETAINER 2.0 EA 31 T100112 REAR COVER 1.0 EA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3 26 27 28 30 29 31

366 - 6 TONNE POWERSWIVEL PAGE 2 Rear Chassis Assembly - Powershuttle REAR CHASSIS ASSEMBLY Item Part No. Description Qty U/M 1 T100145 REAR MUDGUARD R/H 1.0 EA 2 T14078 BOLT 2.0 EA 3 T14748 PLAIN WASHER 8.0 EA 4 T20618 SET SCREW 5.0 EA 5 T16670 SET BOLT 3.0 EA 6 T17184 HEAVY DUTY WASHER 21.0 EA 7 T100467 FLOORPLATE SHUTTLE 1.0 EA 8 T16500 BOLT 2.0 EA 9 T100872 REAR CHASSIS 1.0 EA 10 T100144 REAR MUDGUARD L/H 1.0 EA 11 T13064 NUT 4.0 EA 12 T100147 STEP (UPPER) 2.0 EA 13 T52599 FIXING BOLT 12.0 EA 14 T100148 STEP (LOWER) 2.0 EA 1 2 3 4 3 5 6 7 8 6 9 10 6 11 12 13 6 13 14 6

366 - 6 TONNE POWERSWIVEL PAGE 3 Seat Assembly SEAT ASSEMBLY Item Part No. Description Qty U/M 1 T100024 SEAT-MSG20 C/W BELTS 1.0 EA 2 T52524 SEAT CUSHION VINYL 1.0 EA 3 T51918 UPHOLSTERED BACK REST 1.0 EA 4 T51919 PLATE 1.0 EA 5 T51920 SCREW SET 1.0 EA 6 T51928 FRAME KIT 1.0 EA 7 T51936 BLANKING COVERS 1.0 EA 8 T52525 SEAT PAN 1.0 EA 9 T52530 OUTER SWING ARM 1.0 EA 10 T51927 SCREW & WASHER SET 1.0 EA 11 T52529 INNER SWING ARM 1.0 EA 12 T51929 SLIDE RAIL KIT 1.0 EA 13 T51930 SLIDE RAIL 1.0 EA 14 T52536 SEAT BELT 1.0 EA 15 T52531 SHOCK ABSORBER 1.0 EA 16 T52526 REPAIR KIT 1.0 EA 17 T52527 SUSPENSION COVER 1.0 EA 18 T51921 LEVER 1.0 EA 19 T12971 BUTTON HEAD SCREW 2.0 EA 20 T9345 WASHER 4.0 EA 21 T12973 PLAIN WASHER 4.0 EA 22 T13457 NYLOC NUT 4.0 EA 23 T12832 DOME HEAD SCREW 2.0 EA 2 3 4 5 6 7 6 9 10 11 12 14 15 6 16 17 16 18 13 1 8 22 20 20 21 21 19 23

366 - 6 TONNE POWERSWIVEL PAGE 4 ENGINE COVER ASSEMBLY Item Part No. Description Qty U/M 1 T12971 BUTTON HEAD SCREW 16.0 EA 2 T12973 PLAIN WASHER 34.0 EA 3 T13457 NYLOC NUT 16.0 EA 4 T100211 LOCK ASSY 1.0 EA 5 T100216 RENCOL HANDLE 1.0 EA 6 T10734 H/DUTY WASHER 9.0 EA 7 T100287 SPRING 1.0 EA 8 T100266 LOCK PLUNGER 1.0 EA 9 T100286 WELDED LOCK ASSY 1.0 EA 10 T100265 COMPARTMENT LOCK 1.0 EA 11 T50479 SWITCH KEY 1.0 EA 12 T100477 GRUB SCREW 1.0 EA 13* T101780 HINGE RH (WITH GREASE NIPPLE) 1.0 EA 14 T16586 GREASE NIPPLE - STRAIGHT 2.0 EA 15 T100533 SEAL 1.0 EA 16 T100244 GAS STRUT 2.0 EA 17 T13362 SPRING WASHER 4.0 EA 18 T12509 NUT 4.0 EA 19 T100243 RUBBER BUFFER 2.0 EA 20 T12972 SPRING WASHER 2.0 EA 21 T9775 NUT 2.0 EA 22 T16505 SET BOLT 4.0 EA 23 T13064 NUT 4.0 EA 24 T100896 CONTROL MGT BRACE ASSY 1.0 EA 25 T100289 TIPPING LEVER GAITER 1.0 EA 26 T100569 GAITER RETAINING PLATE 1.0 EA 27 T100911 HANDBRAKE LEVER GAITER 1.0 EA 28 T100570 GAITER RETAINING PLATE 1.0 EA 29 T13911 FLAT WASHER 10.0 EA 30 T16492 DOME HEAD SCREW 10.0 EA 31 T100532 SEAL 1.0 EA 32 T100085 ENGINE COVER ASSY 1.0 EA 33 T100737 BONNET PACKER 2.0 EA 34* T101779 HINGE LH (WITH GREASE NIPPLE) 1.0 EA Engine Cover Assembly - mk2 3 2 1 4 5 6 7 8 11 9 10 13 1 2 14 2 3 15 16 17 18 19 2 20 21 22 6 23 24 25 26 27 28 29 30 31 32 12 33 14 34

366 - 6 TONNE POWERSWIVEL PAGE 5 Skip and Sub Chassis - Powerswivel SKIP AND SUB CHASSIS Item Part No. Description Qty U/M 1 T16505 SET BOLT 2.0 EA 2 T15819 PLAIN WASHER 2.0 EA 3 T13064 NUT 2.0 EA 4 T100087 SKIP PIVOT PIN 2.0 EA 5 T100099 CIRCLIP 2.0 EA 6 T100272 SKIP 1.0 EA 7 T14909 BOLT 2.0 EA 8 T100302 SKIP PAD 2.0 EA 9 T100578 SKIP PAD SPACER 3mm A/R EA T100303 SKIP PAD SPACER 5mm A/R EA T100386 SKIP PAD SPACER 10mm A/R EA 10 T14910 NUT 2.0 EA 11 T9926 BOLT DURLOCK 24.0 EA 12 T9928 DURLOCK NUT 28.0 EA 13 T9927 BOLT DURLOCK 4.0 EA 14 T100074 SLEW RING 1.0 EA 15 T100029 BUSH 4.0 EA 16 T16586 GREASE NIPPLE - STRAIGHT 2.0 EA 17 T100290 SUB-CHASSIS 1.0 EA 18 T14283 PHILIDAS NUT 1.0 EA 19 T100384 ANTI-LUCE FITTING 1.0 EA 20 T100235 SKIP PROP ASSY 1.0 EA 21 T12509 NUT 2.0 EA 22 T12761 BOLT 1.0 EA 23 T100404 BOLT 1.0 EA 24 T17306 PLAIN WASHER 2.0 EA 25 T20325 NUT 1.0 EA 1 2 3 4 5 6 7 8 9 10 11 12 11 12 13 12 14 15 15 16 17 18 19 20 21 22 23 24 25

Thwaites 366 6 Tonne dumper parts manual

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