244 - 4.5 TONNE POWERSWIVEL
© Thwaites Limited 2001
T0389 - 244 Parts Book
Thwaites Ltd
Leamington Spa
Warwickshire
CV32 7NQ
Tel +44 (0)1926 422471
Fax +44 (0)1926 450458
www.thwaitesdumpers.co.uk
FROM VIN No.
DATED
VIN No.
ENGINE BUILD No.
PAYLOAD
SKIP
TRANSMISSION
TYPE
PREFIX No.
A0403
23rd OCTOBER 2001
4.5 TONNE
POWERSWIVEL
HYDROSTATIC
MACH 244
06
A __ __ __ __
4TNE84T-EWA
244 - 4.5 TONNE POWERSWIVEL
Serial Numbers
Note machine serial numbers. Always quote them in
communication with Thwaites dealer or Head Office.
Model Type (Fig 1.)
MACHINE IDENTIFICATION
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 1
Vin Nº (Fig. 1)
Engine Serial Nº (Fig. 2)
Axle Serial Nº (Fig. 3) Front
Rear
Drive Motor Serial Nº (Fig. 4)
Drive Pump Nº (Fig. 5)
244 - 4.5 TONNE POWERSWIVEL
VEHICLE IDENTIFICATION NUMBER - (VIN)
Thwaites have now adopted the international identification system
known as VEHICLE IDENTIFICATION NUMBER normally referred to
as VIN.
The VIN number incorporates a number of security features and
also the machine model and individual serial number.
Important note: Do not use this parts manual to order
replacement spares if the prefix level of
your machine is higher than the number
quoted at the front of this parts manual.
When ordering replacement spares it is important that the model or
MACH number is used to identify the correct parts manual.
The year of manufacture:
The Machine Parts Manual issue level denoted by the two digit Prefix
Number:
The unique machine serial number:
Please ensure that these numbers are quoted in all correspondence
with your Thwaites distributor.
S L C M 2 4 4 Z Z 1 0 1 A 0 4 0 3 *
S L C M 2 4 4 Z Z 1 0 1 A 0 4 0 3 *
S L C M 2 4 4 Z Z 1 0 1 A 0 4 0 3 *
S L C M 2 4 4 Z Z 1 0 1 A 0 4 0 3 *
244 - 4.5 TONNE POWERSWIVEL
PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8
PAGE 9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16
PAGE 17 & 18 PAGE 19 PAGE 20 PAGE 21 PAGE 22 PAGE 23 PAGE 24 PAGE 25 & 26
REAR COVER
ASSEMBLY
REAR CHASSIS
ASSEMBLY
SEAT
ASSEMBLY
ENGINE COVER
ASSEMBLY
SKIP & SUB
CHASSIS
FRONT CHASSIS
ASSEMBLY
BRAKE PEDAL
ASSEMBLY
BRAKE CIRCUIT
HYDROSTATIC
LEG GUARD
ASSEMBLY
THROTTLE
ASSEMBLY
BATTERY BOX
ASSEMBLY
ENGINE & LIGHT
HARNESS
DASH PANEL
ASSEMBLY
STEERING
ASSEMBLY
HYD. TANK
ASSEMBLY
HYD. CIRCUIT
CONTROLS
TIPPING VALVE
ASSEMBLY
TIPPING RAM
ASSEMBLY
STEERING RAM
ASSEMBLY
SLEW RAM
ASSEMBLY
TRANS. DRIVE &
HYD. PUMP
HYDROSTATIC
PUMP & MOTOR
KINGLINK
ASSEMBLY
FRONT & REAR
LIGHT ASSY.
244 - 4.5 TONNE POWERSWIVEL
PAGE 27 PAGE 28 PAGE 31 PAGE 32 PAGE 33 & 34 PAGE 35 PAGE 36
PAGE 37 PAGE 38 PAGE 39 PAGE 40 PAGE 41 PAGE 42 PAGE 43 PAGE 44
PAGE 29 & 30
PAGE 46
OPTIONAL EXTRAS
ENGINE
MOUNTINGS
ENGINE
ACCESSORIES
EXHAUST
& TURBO
RADIATOR &
OIL COOLER
RAD. SEALS &
FIXINGS
FUEL TANK
ASSEMBLY
AIR CLEANER
ASSEMBLY
PROPSHAFT &
WHEEL ASSY.
REAR AXLE -
HUB & ARM
REAR AXLE -
MAIN CASE
REAR AXLE -
DIFF. ASSEMBLY
OPTIONAL
EXTRAS
PAGE 47, 48, 49 & 50
MODIFICATIONS
& ADDITIONS
*
DENOTES
MODIFICATION
FRONT AXLE -
MAIN CASE
FRONT AXLE -
DIFF ASSEMBLY
FRONT AXLE -
HUB & ARM
HANDBRAKE
ASSEMBLY
PAGE 45
REAR AXLE -
TRANSFER BOX
ENGINE
OIL COOLER
244 - 4.5 TONNE POWERSWIVEL
PAGE 1
Rear Cover Assembly - Hydrostatic
REAR COVER ASSEMBLY
Item Part No. Description Qty U/M
1 T100519 REAR GRILL 1.0 EA
2 T14077 BOLT 4.0 EA
3 T14748 PLAIN WASHER 8.0 EA
4 T14910 STOVER NUT 8.0 EA
5 T100867 PLAIN WASHER 14.0 EA
6 T11315 BOLT 8.0 EA
7 T6075 LYNCH PIN 1.0 EA
8 T17508 CHAIN SLEEVE 1.0 EA
9 T15830 FLAT WASHER 2.0 EA
10 T14285 RETAINING CHAIN 1.0 EA
11 T13911 FLAT WASHER 6.0 EA
12 T16477 BOLT 1.0 EA
13 T10431 NUT 1.0 EA
14 T100156 TOWING PIN 1.0 EA
15 T100155 TOWING JAW 1.0 EA
16 T14078 BOLT 2.0 EA
17 T6769 THICK WASHER 4.0 EA
18 T14283 PHILIDAS NUT 2.0 EA
19 T100563 TOWING BRACKET ASSY 1.0 EA
20 T100466 STRAP RETAINER 1.0 EA
21 T6751 SPLIT PIN 1.0 EA
22 T6768 WASHER 1.0 EA
23 T100515 REAR COVER 1.0 EA
24 T13910 PHILIDAS LOCKNUT 2.0 EA
25 T18162 BUTTON HD.SOCKET SCREW 2.0 EA
26 T100631 SLAMBOLT 1.0 EA
27 T100306 RADIATOR COVER 1.0 EA
28 T100327 HINGE PIN 1.0 EA
29 T100329 RETAINING CLIP 2.0 EA
30 T100778 ROPS MOUNTING COVER PLATE 2.0 EA
31 T15819 PLAIN WASHER 4.0 EA
32 T13362 SPRING WASHER 4.0 EA
33 T12509 NUT 4.0 EA
1
2
3
4
5
6
7
9
8
10
12
11
13
14
6
5
15
4
16
18
19
22
20
21
23
3
17
3
24
11
25
26
27
28
29
33
32
31
30
244 - 4.5 TONNE POWERSWIVEL
PAGE 2
Rear Chassis Assembly - Hydrostatic
REAR CHASSIS ASSEMBLY
Item Part No. Description Qty U/M
1 T100350 MUDGUARD RH (REAR) 1.0 EA
2 T14077 BOLT 8.0 EA
3 T14748 PLAIN WASHER 8.0 EA
4 T20618 SET SCREW 7.0 EA
5 T10734 HEAVY DUTY WASHER 5.0 EA
6 T100491 FLOORPLATE 1.0 EA
7 T16505 SET BOLT 2.0 EA
8 T100342 REAR CHASSIS 1.0 EA
9 T100531 MUDGUARD LH (REAR) 1.0 EA
10 T13064 LOCKING NUT 4.0 EA
11 T100147 STEP 2.0 EA
12 T14908 BOLT 8.0 EA
13 T100894 AXLE PACKER 2.0 EA
14 T100867 PLAIN WASHER 8.0 EA
15 T14910 STOVER NUT 8.0 EA
16 T100954 FOOT REST 1.0 EA
17 T7465 SET SCREW 4.0 EA
18 T12973 PLAIN WASHER 8.0 EA
19 T19007 PHILIDAS NUT 4.0 EA
20 T15819 PLAIN WASHER 8.0 EA
1
2
3
4
5
6
7
5
8
9
20
10
11
4
20
12
13
15
14
16
17
18
19
244 - 4.5 TONNE POWERSWIVEL
PAGE 3
Seat Assembly - Hydrostatic
SEAT ASSEMBLY
Item Part No. Description Qty U/M
1 T19367 SEAT ASSEMBLY 1.0 EA
2 T51918 UPHOLSTERED BACK REST 1.0 EA
3 T51916 UPHOLSTERED SEAT PAN 1.0 EA
4 T51919 PLATE 1.0 EA
5 T51920 SCREW SET 3.0 EA
6 T51928 FRAME KIT 1.0 EA
7 T51936 BLANKING COVERS 1.0 EA
8 T51927 SCREW & WASHER SET 1.0 EA
9 T51934 ADJUSTMENT BRACKETS 1.0 EA
10 T51935 HANDLE 1.0 EA
11 T51933 LEVER 1.0 EA
12 T51932 SPRING 1.0 EA
13 T51921 LEVER 1.0 EA
14 T51931 LEVER 1.0 EA
15 T51929 SLIDE RAIL KIT 1.0 EA
16 T51930 SLIDE RAIL 1.0 EA
17 T51922 KIT 1.0 EA
18 T12971 BUTTON HEAD SOCKET SCREW 2.0 EA
19 T12973 PLAIN WASHER 4.0 EA
20 T12972 SPRING WASHER 2.0 EA
21 T13457 NYLOC NUT 2.0 EA
22 T12832 DOME HEAD SOCKET SCREW 2.0 EA
3
4
5
6
7
9
8
15
14
6
11
12
17
10
13
2
6
21
19
19
20
18
22
8
16
1
244 - 4.5 TONNE POWERSWIVEL
PAGE 4
Engine Cover Assembly - Hydrostatic -mk2
ENGINE COVER ASSEMBLY
Item Part No. Description Qty U/M
1 T12971 BUTTON HEAD SCREW 18.0 EA
2 T12973 PLAIN WASHER 38.0 EA
3 T13457 NYLOC NUT 16.0 EA
4 T100211 LOCK ASSY 1.0 EA
5 T100216 RENCOL HANDLE 1.0 EA
6 T10734 H/DUTY WASHER 5.0 EA
7 T100287 SPRING 1.0 EA
8 T100266 LOCK PLUNGER 1.0 EA
9 T100286 WELDED LOCK ASSY 1.0 EA
10 T100265 COMPARTMENT LOCK 1.0 EA
11 T50479 SWITCH KEY 1.0 EA
12 T100477 GRUB SCREW 1.0 EA
13* T101780 HINGE RH (WITH GREASE NIPPLE) 1.0 EA
14 T16586 GREASE NIPPLE - STRAIGHT 2.0 EA
15 T100533 SEAL 1.0 EA
16 T100610 GAS STRUT 2.0 EA
17 T12972 SPRING WASHER 2.0 EA
18 T9775 NUT 2.0 EA
19 T100243 RUBBER BUFFER 2.0 EA
20 T12972 SPRING WASHER 2.0 EA
21 T9775 NUT 2.0 EA
22 T16500 BOLT 4.0 EA
23* T100955 CONTROL MGT BRACE ASSY 1.0 EA
24 T100289 TIPPING LEVER GAITER 1.0 EA
25 KIT 239 TIPPING VALVE LOCK ASSY 1.0 EA
26* T100911 HANDBRAKE LEVER GAITER 1.0 EA
27 T100570 GAITER RETAINING PLATE 1.0 EA
28 T13911 FLAT WASHER 10.0 EA
29 T16492 DOME HEAD SCREW 10.0 EA
30 T100532 SEAL 1.0 EA
31 T100360 ENGINE COVER ASSY 1.0 EA
32* T101779 HINGE LH (WITH GREASE NIPPLE) 1.0 EA
3
2
1
4
5
6
7
8
11
9
10
13
1
2
14
2
3
15
16
17
18
19
2
20
21
22
6
23
24
25
26
27
28
29
30
31
12
28
29
14
32
244 - 4.5 TONNE POWERSWIVEL
PAGE 5
Skip and Sub Chassis - Hydrostatic
SKIP & SUB CHASSIS
Item Part No. Description Qty U/M
1 T16505 SET BOLT 2.0 EA
2 T15819 PLAIN WASHER 4.0 EA
3 T13064 NUT 2.0 EA
4 T100087 SKIP PIVOT PIN 2.0 EA
5 T100099 CIRCLIP 2.0 EA
6 T100943 SKIP 1.0 EA
7 T100594 SET BOLT 2.0 EA
8* T100302 SKIP STOP 2.0 EA
9 T100578 SKIP PAD SPACER 3mm A/R EA
T100303 SKIP PAD SPACER 5mm A/R EA
T100386 SKIP PAD SPACER 10mm A/R EA
10 T14910 NUT 2.0 EA
11 T9926 BOLT DURLOCK 27.0 EA
12 T9928 DURLOCK NUT 27.0 EA
13 T7245/1 .003 SHIM A/R EA
T7245/2 .005 SHIM A/R EA
T7245/3 .010 SHIM A/R EA
T7245/4 .020 SHIM A/R EA
T7245/5 .030 SHIM A/R EA
14 T100348 SLEW RING 1.0 EA
15 T100029 BUSH 4.0 EA
16 T16587 GREASE NIPPLE 2.0 EA
17 T100485 SUB-CHASSIS 1.0 EA
18 T14283 PHILIDAS NUT 1.0 EA
19 T100384 ANTI-LUCE FITTING 1.0 EA
20 T100235 SKIP PROP 1.0 EA
21 T12509 NUT 2.0 EA
22 T16500 BOLT 1.0 EA
23 T20329 BOLT 1.0 EA
24 T14748 PLAIN WASHER 2.0 EA
25 T13739 NUT 1.0 EA
1
2
3
4
5
6
7
8
9
10
11
12
11
14
15
15
16
17
18
19
20 21
22
23
24
25
13
13
12
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Thwaites 244 4 Tonne dumper parts manual
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Description
Get the official parts manual for the Thwaites 244 4 Tonne dumper. This manual provides detailed exploded views and parts lists for every component of the dumper. It's a valuable resource for professional mechanics and DIY enthusiasts, making it easy to identify the exact part needed before ordering and replacing it.
