2008-2015 Terex Site Dumper All Models Service & Repair Manual
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SITE DUMPER
WORKSHOP MANUAL
0805GB-1 - May 2008
100 - 150 - 200
HD850 - HD1000 - HD1200
TA2E - TA2SE
PT/PS2000 - PT/PS3000
PT/PS3500H - PT4000H
PT/PS6WAS - PT7AWS
PT/PS5000 - PT/PS6000 - PT7000
TA5/TA5S - TA6/TA6S -TA7
PT9000 - PT10000
TA9 - TA10
T A B L E O F C O N T E N T S
G E N E R A L I N F O R M A T I O N 0
GENERAL INFORMATION 0–01–2
GENERAL SAFETY 0–01–23
A C C E S S O R I E S A01
DISASSEMBLY AND ASSEMBLY — 100 — 150 — 200 — ROADING LIGHTS A01–01–1
DISASSEMBLY AND ASSEMBLY — 850HD — 1000HD — 1200HD — FRONT ROADING
LIGHTS
A01–01–3
DISASSEMBLY AND ASSEMBLY — TA2 SERIES — FRONT ROADING LIGHTS A01–01–5
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — FRONT ROADING LIGHTS
SWING SKIP
A01–01–7
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — FRONT ROADING LIGHTS
STRAIGHT SKIP
A01–01–9
DISASSEMBLY AND ASSEMBLY — TA5 — TA6 — FRONT ROADING LIGHTS SWING
SKIP
A01–01–11
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — FRONT ROADING LIGHTS
STRAIGHT SKIP
A01–01–13
DISASSEMBLY AND ASSEMBLY — PS6–AWS — FRONT ROADING LIGHTS SWING
SKIP
A01–01–15
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PT7–AWS — FRONT ROADING
LIGHTS STRAIGHT SKIP
A01–01–17
DISASSEMBLY AND ASSEMBLY — 850HD — 1000HD — 1200HD — REAR ROADING
LIGHTS
A01–01–19
DISASSEMBLY AND ASSEMBLY — TA2 SERIES — REAR ROADING LIGHTS A01–01–21
DISASSEMBLY AND ASSEMBLY — 2000 — TA7 — REAR ROADING LIGHTS A01–01–23
DISASSEMBLY AND ASSEMBLY — TA9 — TA10 — REAR ROADING LIGHTS A01–01–25
DISASSEMBLY AND ASSEMBLY — PS6–AWS — PT6–AWS — PT7–AWS — REAR
ROADING LIGHTS
A01–01–27
SPECIFICATIONS — ROADING LIGHTS A01–01–29
S K I P S B02
REMOVAL AND INSTALLATION — POWER TIP SKIP B02–01–1
REMOVAL AND INSTALLATION — POWER SWIVEL SKIP B02–01–5
REMOVAL AND INSTALLATION — HIGH DISCHARGE SKIP B02–01–9
REMOVAL AND INSTALLATION — TA2 SERIES SKIP B02–01–11
REMOVAL AND INSTALLATION — POWER SWIVEL SKIP — HYDRAULIC CYLINDER B02–01–13
REMOVAL AND INSTALLATION — POWER TIP SKIP — HYDRAULIC CYLINDER B02–01–15
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER 100 – 150 – 200 B02–01–19
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER HD850 — HD1000 B02–01–25
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER HD1200 B02–01–31
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER PS2000 – PS3000 —
PS3500H — PS4000H
B02–01–35
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER PT3500H — PT4000H B02–01–39
DISASSEMBLY AND ASSEMBLY — TIP CYLINDER TA5S — TA6S — PS6–AWS B02–01–43
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER TA6 — PT6–AWS
— PT7–AWS
B02–01–47
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER TA10 B02–01–51
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER TA2 SERIES B02–01–55
T R A N S M I S S I O N C03
DESCRIPTION AND OPERATION — 100 — 150 — 200 — NEWAGE 40M
TRANSMISSION
C03–01–1
DIAGNOSING AND TESTING — 100 — 150 — 200 — NEWAGE 40M TRANSMISSION C03–01–7
REMOVAL AND INSTALLATION — 100 — 150 — 200 — NEWAGE 40M TRANSMISSION C03–01–9
REMOVAL AND INSTALLATION — 100 — 150 — 200 — CLUTCH PLATE C03–01–13
REMOVAL AND INSTALLATION — 100 — 150 — 200 — PROPSHAFT C03–01–15
T A B L E O F C O N T E N T S
DISASSEMBLY AND ASSEMBLY — 100 — 150 — 200 — NEWAGE 40M
TRANSMISSION
C03–01–17
SPECIFICATIONS — 100 — 150 — 200 — NEWAGE 40M TRANSMISSION C03–01–41
DESCRIPTION AND OPERATION — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–1
DIAGNOSING AND TESTING — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–7
REMOVAL AND INSTALLATION — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–9
REMOVAL AND INSTALLATION — TA2 SERIES— NEWAGE 85M TRANSMISSION C03–02–13
REMOVAL AND INSTALLATION — PT PS 2000 — PT PS 3000 — CLUTCH PLATE C03–02–17
REMOVAL AND INSTALLATION — TA2 SERIES— PROPELLER SHAFT C03–02–19
REMOVAL AND INSTALLATION — PT PS 2000 — PT PS 3000 — PROPELLER SHAFT C03–02–21
DISASSEMBLY AND ASSEMBLY — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–23
SPECIFICATIONS — TA2 SERIES — PS 2000 — PT PS 3000 — NEWAGE 85M —
TRANSMISSION
C03–02–49
DESCRIPTION AND OPERATION — TA5 — TA10— ITL SS 600 TRANSMISSION C03–03–1
DIAGNOSING AND TESTING — TA5 — TA10 — ITL SS600 SERIES TRANSMISSION C03–03–5
DIAGNOSING AND TESTING — TA5 — TA10 — ITL SS 600 TRANSMISSION TORQUE
CONVERTER STALL TEST
C03–03–9
REMOVAL AND INSTALLATION — TA5 — TA7— ITL SS 600 TRANSMISSION C03–03–15
REMOVAL AND INSTALLATION — TA9 — TA10 — ITL SS 600 TRANSMISSION C03–03–25
REMOVAL AND INSTALLATION — TA5 — TA10 — PROPELLER SHAFT C03–03–33
REMOVAL AND INSTALLATION — TA5 — TA10 — TORQUE CONVERTER C03–03–35
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION C03–03–37
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION —
POLYTETRAFLUOROETHANE (PTFE) PISTON RING SEALS
C03–03–65
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION —
REVERSER UNIT
C03–03–67
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION —
SOLENOID VALVE
C03–03–75
SPECIFICATIONS — TA5 — TA10 — ITL SS 600 TRANSMISSION C03–03–77
DESCRIPTION AND OPERATION — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION
C03–04–1
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION
C03–04–10
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION PRESSURE TESTING
C03–04–15
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE TRANSMISSION
C03–04–17
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS —
PROPELLER SHAFT
C03–04–25
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — TORQUE
CONVERTER
C03–04–29
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION
C03–04–31
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — INPUT SHAFT
C03–04–53
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — COUNTERSHAFT
C03–04–71
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — REVERSE IDLER SHAFT
C03–04–73
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — OUTPUT SHAFT
C03–04–75
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — HYDRAULIC MULTIPLATE CLUTCH FOUR-WHEEL DRIVE
SHAFT
C03–04–83
T A B L E O F C O N T E N T S
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — DIRECTION CONTROL VALVE
C03–04–95
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — GEAR LEVER HOUSING
C03–04–99
SPECIFICATIONS — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE TRANSMISSION
C03–04–101
T R A N S F E R B O X D04
DESCRIPTION AND OPERATION — TA2 SERIES — PS PT 2000 PS PT 3000 —
NEWAGE G2000 TRANSFER BOX
D04–01–1
DIAGNOSING AND TESTING — PS PT 2000 PS PT 3000, NEWAGE G2000 TRANSFER
BOX
D04–01–3
REMOVAL AND INSTALLATION — TA2 SERIES — PS PT 2000 — PS PT 3000 —
NEWAGE G2000 TRANSFER BOX
D04–01–5
DISASSEMBLY AND ASSEMBLY — PS PT 2000 PS PT 3000, NEWAGE G2000
TRANSFER BOX
D04–01–9
SPECIFICATIONS — PS PT 2000 PS PT 3000, NEWAGE G2000 TRANSFER BOX D04–01–15
DESCRIPTION AND OPERATION — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–1
DIAGNOSING AND TESTING — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–3
REMOVALAND INSTALLATION — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–5
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–9
SPECIFICATIONS — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–15
S T E E R I N G S Y S T E M E05
DESCRIPTION AND OPERATION — 100 — 150 — 200 — STEERING SYSTEM E05–01–1
REMOVAL AND INSTALLATION — 100 — 150 — 200 — STEERING COLUMN E05–01–3
REMOVAL AND INSTALLATION — 100 — 150 — 200 — TIE ROD END E05–01–5
GENERAL PROCEDURE — 100 — 150 — 200 — TOE ADJUSTMENT E05–01–7
SPECIFICATIONS — 100 — 150 — 200 — STEERING SYSTEM E05–01–9
HYDRAULIC SYSTEM DIAGRAM — HD850 — HD1000 — HD1200 E05–02–1
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — STEERING
COLUMN
E05–02–3
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — STEERING
HYDRAULIC CYLINDER
E05–02–7
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — STEERING
ORBITROL VALVE
E05–02–11
DISASSEMBLY AND ASSEMBLY — HD850 — HD1000 — HD1200 — STEERING
HYDRAULIC CYLINDER
E05–02–15
SPECIFICATIONS — HD850 — HD1000 — HD1200 — STEERING SYSTEM E05–02–21
HYDRAULIC STEERING SYSTEM DIAGRAM — 2000 — TA10 E05–03–2
REMOVAL AND INSTALLATION — 2000 — TA10 — STEERING COLUMN ASSEMBLY E05–03–5
REMOVAL AND INSTALLATION — 2000 — 4000H — STEERING HYDRAULIC
CYLINDER
E05–03–9
REMOVAL AND INSTALLATION — TA5 — TA10 — STEERING HYDRAULIC CYLINDER E05–03–13
REMOVAL AND INSTALLATION — 2000 — TA10 — STEERING ORBITROL VALVE E05–03–17
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — STEERING HYDRAULIC
CYLINDER
E05–03–21
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — STEERING HYDRAULIC
CYLINDER
E05–03–25
SPECIFICATIONS — 2000 — TA10 — STEERING SYSTEM E05–03–29
DESCRIPTION AND OPERATION — PT6–AWS — PS6–AWS — PT7–AWS —
STEERING SYSTEM
E05–04–1
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — STEERING
SYSTEM
E05–04–5
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — STEERING
ORBITROL VALVE
E05–04–7
T A B L E O F C O N T E N T S
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — STEERING
MISALIGNMENT VALVE
E05–04–9
GENERAL PROCEDURE — PT6–AWS — PS6–AWS — PT7–AWS — TOE
ADJUSTMENT
E05–04–11
GENERAL PROCEDURE — PT6–AWS — PS6–AWS — PT7–AWS — STEERING
MISALIGNMENT
E05–04–13
GENERAL PROCEDURE — PT6–AWS — PS6–AWS — PT7–AWS — STEERING
ANGLE ADJUSTMENT
E05–04–15
SPECIFICATIONS — PT6–AWS — PS6–AWS — PT7–AWS — STEERING SYSTEM E05–04–17
HYDRAULIC SYSTEM DIAGRAM — TA2 SERIES E05–05–1
REMOVAL AND INSTALLATION — TA2 SERIES — STEERING COLUMN E05–05–7
REMOVAL AND INSTALLATION — TA2 SERIES— STEERING HYDRAULIC CYLINDER E05–05–11
REMOVAL AND INSTALLATION — TA2 SERIES — STEERING ORBITROL VALVE E05–05–15
DISASSEMBLY AND ASSEMBLY — TA2 SERIES — STEERING HYDRAULIC
CYLINDER
E05–05–19
SPECIFICATIONS — TA2 SERIES — STEERING SYSTEM E05–05–25
M A I N H Y D R A U L I C S F06
HYDRAULIC SYSTEM DIAGRAM — 100 — 150 — 200 F06–01–1
DIAGNOSING AND TESTING — 100 — 150 — 200 — HYDRAULICS/PRESSURE
TESTING
F06–01–3
DIAGNOSING AND TESTING — 100 — 150 — 200 — HYDRAULIC FLUID
CONTAMINATION
F06–01–7
REMOVAL AND INSTALLATION — 100 — 150 — 200 — HYDRAULIC FLUID
RESERVOIR
F06–01–9
REMOVAL AND INSTALLATION — 100 — 150 — 200 — HYDRAULIC FLUID PUMP F06–01–13
REMOVAL AND INSTALLATION — 100 — 150 — 200 — SKIP CONTROL VALVE F06–01–15
REMOVAL AND INSTALLATION — 100 — 150 —200 — HYDRAULIC FLUID FILTER F06–01–17
DISASSEMBLY AND ASSEMBLY — 100 — 150 — 200 — SKIP CONTROL VALVE. F06–01–19
DISASSEMBLY AND ASSEMBLY — 100 — 150 — 200 — HYDRAULIC FLUID PUMP F06–01–23
GENERAL PROCEDURE — 100 — 150 — 200 — HYDRAULIC CYLINDER INSPECTION F06–01–27
GENERAL PROCEDURE — 100 — 150 — 200 — FLUSHING WATER FROM THE
HYDRAULIC SYSTEM
F06–01–29
GENERAL PROCEDURE — 100 – 150 — 200 — RELEASING THE HYDRAULIC
SYSTEM PRESSURE
F06–01–31
SPECIFICATIONS — 100 — 150 — 200 — MAIN HYDRAULIC SYSTEM F06–01–33
HYDRAULIC SYSTEM DIAGRAM — HD850 — HD1000 — HD1200 F06–02–1
DIAGNOSING AND TESTING — HD850 — HD1000 — HD1200 —
HYDRAULICS/PRESSURE TESTING
F06–02–3
DIAGNOSING AND TESTING — HD850 — HD1000 — HD1200 — HYDRAULIC OIL
CONTAMINATION
F06–02–7
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HYDRAULIC OIL
RESERVOIR
F06–02–9
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HYDRAULIC OIL
FILTER
F06–02–13
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — AUXILIARY
HYDRAULIC OIL PUMP
F06–02–15
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HAND CONTROL
ASSEMBLY
F06–02–17
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HYDRAULIC
SOLENOID CONTROL VALVE
F06–02–19
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HIGH DISCHARGE
HYDRAULIC CYLINDER
F06–02–23
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HIGH DISCHARGE
SKIP RAM
F06–02–27
DISASSEMBLY AND ASSEMBLY — HD850 — HD1000 — HD1200 — HYDRAULIC
SOLENOID CONTROL VALVE
F06–02–31
T A B L E O F C O N T E N T S
DISASSEMBLY AND ASSEMBLY — HD850 — HD1000 — HD1200 — AUXILIARY
HYDRAULIC OIL PUMP
F06–02–35
GENERAL PROCEDURE — HD850 — HD1000 — HD1200 — HYDRAULIC CYLINDER
INSPECTION
F06–02–39
GENERAL PROCEDURE — HD850 — HD1000 — HD1200 — FLUSHING WATER
FROM THE HYDRAULIC SYSTEM
F06–02–41
GENERAL PROCEDURE — HD850 — HD1000 — HD1200 — RELEASING THE
HYDRAULIC SYSTEM PRESSURE
F06–02–43
SPECIFICATIONS — HD850 — HD1000 — HD1200 — MAIN HYDRAULIC SYSTEM F06–02–45
HYDRAULIC SYSTEM DIAGRAM — 2000 — 4000H F06–03–2
DIAGNOSING AND TESTING — 2000 — 4000H — HYDRAULICS/PRESSURE TESTING F06–03–5
DIAGNOSING AND TESTING — 2000 — 4000H — HYDRAULIC OIL CONTAMINATION F06–03–9
REMOVAL AND INSTALLATION — 2000 — 4000H — HYDRAULIC OIL RESERVOIR F06–03–11
REMOVAL AND INSTALLATION — 2000 — 3000 — HYDRAULIC OIL COOLER F06–03–15
REMOVAL AND INSTALLATION — 3500H — 4000H HYDRAULIC OIL COOLER F06–03–17
REMOVAL AND INSTALLATION — 2000 — 4000H — HYDRAULIC OIL PUMP F06–03–19
REMOVAL AND INSTALLATION — 2000 — 4000H — STRAIGHT SKIP VALVE F06–03–21
REMOVAL AND INSTALLATION — 2000 — 4000H — SWING SKIP VALVE F06–03–25
REMOVAL AND INSTALLATION — 2000 — 4000H — HYDRAULIC OIL FILTER F06–03–29
REMOVAL AND INSTALLATION — 3500H — 4000H — REMOTE HYDRAULIC OIL
FILTER ASSEMBLY
F06–03–31
REMOVAL AND INSTALLATION — 3500H — 4000H — REMOTE HYDRAULIC OIL
FILTER ELEMENT
F06–03–33
REMOVAL AND INSTALLATION — 2000 — 4000H — SLEW RAM F06–03–35
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — SWING SKIP VALVE F06–03–41
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — HYDRAULIC PUMP F06–03–45
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — STRAIGHT SKIP VALVE F06–03–49
GENERAL PROCEDURE — 2000 — 4000H — HYDRAULIC CYLINDER INSPECTION F06–03–53
GENERAL PROCEDURE — 2000 — 4000H — FLUSHING WATER FROM THE
HYDRAULIC SYSTEM
F06–03–55
GENERAL PROCEDURE — 2000 — 4000H — RELEASING THE HYDRAULIC SYSTEM
PRESSURE
F06–03–57
SPECIFICATIONS — 2000 — 4000H — MAIN HYDRAULIC SYSTEM F06–03–59
HYDRAULIC SYSTEM DIAGRAM — PT6–AWS — PS6–AWS — PT7–AWS F06–04–1
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — HYDRAULICS
/ PRESSURE TESTING
F06–04–5
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — HYDRAULIC
OIL CONTAMINATION
F06–04–9
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS —
HYDRAULIC OIL RESERVOIR
F06–04–11
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS —
HYDRAULIC OIL COOLER
F06–04–15
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS —
HYDRAULIC PUMP
F06–04–19
REMOVAL AND INSTALLATION — PT6–AWS— PT7–AWS — STRAIGHT SKIP VALVE F06–04–21
REMOVAL AND INSTALLATION — PS6–AWS — SWING SKIP VALVE F06–04–25
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS —
HYDRAULIC OIL FILTER.
F06–04–29
REMOVAL AND INSTALLATION — PS6–AWS — SLEW RAM F06–04–31
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS —
HYDRAULIC OIL PUMP
F06–04–35
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — SWING
SKIP VALVE
F06–04–39
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — STRAIGHT
SKIP VALVE.
F06–04–43
GENERAL PROCEDURE — PT6–AWS — PS6–AWS — PT7–AWS — HYDRAULIC
CYLINDER INSPECTION
F06–04–47
T A B L E O F C O N T E N T S
GENERAL PROCEDURE — PT6–AWS — PS6–AWS — PT7–AWS — FLUSHING
WATER FROM THE HYDRAULIC SYSTEM
F06–04–49
GENERAL PROCEDURE — PT6–AWS — PS6–AWS — PT7–AWS — RELEASING
THE HYDRAULIC SYSTEM PRESSURE
F06–04–51
SPECIFICATIONS — PT6–AWS — PS6–AWS — PT7–AWS — MAIN HYDRAULIC
SYSTEM
F06–04–53
HYDRAULIC SYSTEM DIAGRAM — TA5 — TA10 F06–05–2
DIAGNOSING AND TESTING — TA5 — TA10 — HYDRAULICS/PRESSURE TESTING F06–05–5
DIAGNOSING AND TESTING — TA5 — TA10 — HYDRAULIC OIL CONTAMINATION F06–05–9
REMOVAL AND INSTALLATION — TA5 — TA7 — HYDRAULIC OIL RESERVOIR F06–05–11
REMOVAL AND INSTALLATION — TA9 — TA10 — HYDRAULIC OIL RESERVOIR F06–05–17
REMOVAL AND INSTALLATION — TA5 — TA7— HYDRAULIC OIL COOLER F06–05–23
REMOVAL AND INSTALLATION — TA9 — TA10 — HYDRAULIC OIL COOLER F06–05–25
REMOVAL AND INSTALLATION — TA5 — TA7 — HYDRAULIC OIL PUMP F06–05–27
REMOVAL AND INSTALLATION — TA9 — TA10 — HYDRAULIC OIL PUMP F06–05–31
REMOVAL AND INSTALLATION — TA5 — TA6 — SWING SKIP VALVE F06–05–35
REMOVAL AND INSTALLATION — TA5 — TA7 — STRAIGHT SKIP VALVE F06–05–39
REMOVAL AND INSTALLATION — TA9 — TA10 — STRAIGHT SKIP VALVE F06–05–43
REMOVAL ANDINSTALLATION — TA5 — TA6 — SLEW RAM F06–05–47
REMOVAL AND INSTALLATION — TA5 — TA7 — HYDRAULIC OIL FILTER F06–05–53
REMOVAL AND INSTALLATION — TA9 — TA10 — HYDRAULIC OIL FILTER F06–05–55
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — HYDRAULIC OIL PUMP F06–05–57
DISASSEMBLY AND ASSEMBLY — TA5 — TA6 — SWING SKIP VALVE F06–05–61
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — STRAIGHT SKIP VALVE F06–05–67
GENERAL PROCEDURE — TA5 — TA10 — HYDRAULIC CYLINDER INSPECTION F06–05–71
GENERAL PROCEDURE — TA5 — TA10 — FLUSHING WATER FROM THE
HYDRAULIC SYSTEM
F06–05–73
GENERAL PROCEDURE — TA5 — TA10 — RELEASING THE HYDRAULIC SYSTEM
PRESSURE
F06–05–75
SPECIFICATIONS — TA5 — TA10 — MAIN HYDRAULIC SYSTEM F06–05–77
HYDRAULIC SYSTEM DIAGRAM — TA2 SERIES F06–06–1
DIAGNOSING AND TESTING — TA2 SERIES — HYDRAULICS/PRESSURE TESTING F06–06–5
DIAGNOSING AND TESTING — TA2 SERIES — HYDRAULIC OIL CONTAMINATION F06–06–9
REMOVAL AND INSTALLATION — TA2 SERIES — HYDRAULIC OIL RESERVOIR F06–06–11
REMOVAL AND INSTALLATION — TA2 SERIES — HYDRAULIC OIL FILTER F06–06–15
REMOVAL AND INSTALLATION — TA2 SERIES — HYDRAULIC OIL PUMP F06–06–17
REMOVAL AND INSTALLATION — TA2 — SKIP CONTROL VALVE F06–06–19
REMOVAL AND INSTALLATION — TA2S — TA2E — HYDRAULIC CONTROL VALVE F06–06–23
REMOVAL AND INSTALLATION — TA2SE — HYDRAULIC CONTROL VALVE F06–06–25
REMOVAL AND INSTALLATION — TA2E – TA2SE — HIGH DISCHARGE RAM F06–06–29
REMOVAL AND INSTALLATION — TA2 SERIES— SKIP RAM F06–06–31
DISASSEMBLY AND ASSEMBLY — TA2 SERIES — HYDRAULIC OIL PUMP F06–06–33
DISASSEMBLY AND ASSEMBLY — TA2 — SKIP CONTROL VALVE. F06–06–37
DISASSEMBLY AND ASSEMBLY — TA2S — TA2E — HYDRAULIC CONTROL VALVE F06–06–41
DISASSEMBLY AND ASSEMBLY — TA2SE SERIES — HYDRAULIC CONTROL VALVE F06–06–45
GENERAL PROCEDURE — TA2 SERIES — HYDRAULIC CYLINDER INSPECTION F06–06–53
GENERAL PROCEDURE — TA2 SERIES — FLUSHING WATER FROM THE
HYDRAULIC SYSTEM
F06–06–55
GENERAL PROCEDURE — TA2 SERIES — RELEASING THE HYDRAULIC SYSTEM
PRESSURE
F06–06–57
SPECIFICATIONS — TA2 SERIES — MAIN HYDRAULIC SYSTEM F06–06–59
H Y D R O S T A T I C D R I V E G07
DESCRIPTION AND OPERATION — HD850 — HD1000 — HD1200 — HYDROSTATIC
DRIVE PUMP
G07–01–1
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HYDROSTATIC
DRIVE PUMP
G07–01–3
T A B L E O F C O N T E N T S
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — DRIVE COUPLING G07–01–9
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — INPUT SHAFT
SEAL
G07–01–11
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — POSITIONING
PISTON COVER SEALS
G07–01–15
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HIGH AND LOW
PRESSURE VALVE SEALS
G07–01–19
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — CUT-OFF VALVE
SEALS
G07–01–23
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — CHARGE PUMP
SEALS
G07–01–25
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — CONTROL UNIT
SEALS
G07–01–31
GENERAL PROCEDURE — HD850 — HD1000 — HD1200 — PRESSURE AND
FUNCTION TESTING
G07–01–33
SPECIFICATIONS — HD850 — HD1000 — HD1200 — HYDROSTATIC DRIVE MOTOR G07–01–35
DESCRIPTION AND OPERATION — 3500H — 4000H — HYDROSTATIC DRIVE
MOTOR
G07–02–1
REMOVAL AND INSTALLATION — 3500H — 4000H — HYDROSTATIC DRIVE PUMP G07–02–3
REMOVAL AND INSTALLATION — 3500H — 4000H — INPUT SHAFT SEAL G07–02–9
REMOVAL AND INSTALLATION — 3500H — 4000H — POSITIONING PISTON COVER
SEALS
G07–02–13
REMOVAL AND INSTALLATION — 3500H — 4000H — HIGH AND LOW PRESSURE
VALVE SEALS
G07–02–17
REMOVAL AND INSTALLATION — 3500H — 4000H — CUT-OFF VALVE SEALS G07–02–21
REMOVAL AND INSTALLATION — 3500H — 4000H — CHARGE PUMP O-RING SEAL G07–02–23
REMOVAL AND INSTALLATION — 3500H — 4000H — CONTROL UNIT SEALS G07–02–29
GENERAL PROCEDURE — 3500H — 4000H — PRESSURE AND FUNCTION TESTING G07–02–31
SPECIFICATIONS — 3500H — 4000H — HYDROSTATIC DRIVE PUMP G07–02–33
DESCRIPTION AND OPERATION — HD850 — HD1000 — HD1200 — HYDROSTATIC
DRIVE MOTOR
G07–03–1
DIAGNOSING AND TESTING — HD850 — HD1000 — HD1200 — HYDROSTATIC
DRIVE MOTOR
G07–03–3
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — REAR
HYDROSTATIC DRIVE MOTOR
G07–03–5
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — FRONT
HYDROSTATIC DRIVE MOTOR
G07–03–9
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — HYDROSTATIC
DRIVE WHEEL MOTOR BRAKE DISCS
G07–03–13
SPECIFICATIONS — HD850 — HD1000 — HD1200 — HYDROSTATIC DRIVE MOTOR G07–03–17
DESCRIPTION AND OPERATION — 3500H — 4000H — HYDROSTATIC DRIVE
MOTOR
G07–04–1
DIAGNOSING AND TESTING — 3500H — 4000H — HYDROSTATIC DRIVE MOTOR G07–04–3
REMOVAL AND INSTALLATION — 3500H — 4000H — HYDROSTATIC DRIVE MOTOR G07–04–5
REMOVAL AND INSTALLATION — 3500H — 4000H —MOTOR SHAFT SEAL G07–04–7
REMOVAL AND INSTALLATION — 3500H — 4000H — SEAL NUT G07–04–9
REMOVAL AND INSTALLATION — 3500H — 4000H — CONTROLLER SEALS G07–04–11
SPECIFICATIONS — 3500H — 4000H — HYDROSTATIC DRIVE MOTOR G07–04–13
O P E R A T O R S E N V I R O N M E N T H08
REMOVAL AND INSTALLATION — DRIVER SEAT (ALL MACHINES) H08–01–1
REMOVAL AND INSTALLATION — ROLL OVER PROTECTION SYSTEM ROPS/FOPS
FRAME (ALL MACHINES)
H08–01–7
REMOVAL AND INSTALLATION — ROLL OVER PROTECTION SYSTEM ROPS (TA2
SERIES)
H08–01–11
SPECIFICATIONS — OPERATORS ENVIRONMENT H08–01–15
T A B L E O F C O N T E N T S
E L E C T R I C S J09
DIAGNOSING AND TESTING — STARTING SYSTEM J09–01–1
DIAGNOSING AND TESTING — CHARGING SYSTEM J09–01–5
DIAGNOSING AND TESTING — BATTERY J09–01–7
REMOVAL AND INSTALLATION — 100 — 150 — 200 — BATTERY J09–01–11
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — BATTERY J09–01–13
REMOVAL AND INSTALLATION — TA2 SERIES — BATTERY J09–01–17
REMOVAL AND INSTALLATION — 2000 — 4000H — BATTERY J09–01–19
REMOVAL AND INSTALLATION — TA5 — TA7 — BATTERY J09–01–21
REMOVAL AND INSTALLATION — TA9 — TA10 — BATTERY J09–01–25
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — BATTERY J09–01–29
REMOVAL AND INSTALLATION — 100 — 150 — 200 — STARTER MOTOR J09–01–31
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — STARTER MOTOR J09–01–33
REMOVAL AND INSTALLATION — TA2 SERIES — STARTER MOTOR J09–01–37
REMOVAL AND INSTALLATION — 2000 — 4000H — STARTER MOTOR J09–01–39
REMOVAL AND INSTALLATION — TA5 — TA7 — STARTER MOTOR J09–01–41
REMOVAL AND INSTALLATION — TA9 — TA10 — STARTER MOTOR J09–01–43
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — STARTER
MOTOR
J09–01–45
REMOVAL AND INSTALLATION — 100 — 150 — 200 — ALTERNATOR J09–01–47
REMOVAL AND INSTALLATION — HD850— HD1000 — HD1200 — ALTERNATOR J09–01–49
REMOVAL AND INSTALLATION — TA2 SERIES — ALTERNATOR J09–01–51
REMOVAL AND INSTALLATION — 2000 — 4000H — ALTERNATOR J09–01–53
REMOVAL AND INSTALLATION — TA5 — TA7 — ALTERNATOR J09–01–55
REMOVAL AND INSTALLATION — TA9 — TA10— ALTERNATOR J09–01–57
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS —
ALTERNATOR
J09–01–59
GENERAL PROCEDURE — BATTERY ISOLATION J09–01–61
GENERAL PROCEDURE — BATTERY CHARGING J09–01–67
SPECIFICATIONS — ALL MACHINES — ELECTRICS J09–01–73
SYMBOLS / WIRE COLOURS / ABBREVIATIONS J09–02–1
COMPONENT LOCATIONS J09–02–3
WIRING DIAGRAM — 100 — 150 — 200 J09–02–21
WIRING DIAGRAM — HD850 — HD1000 — HD1200 J09–02–35
WIRING DIAGRAM — 2000 — 3000 J09–02–53
WIRING DIAGRAM — 3500H — 4000H J09–02–69
WIRING DIAGRAM — TA5 — TA7 J09–02–85
WIRING DIAGRAM — TA9 — TA10 J09–02–103
WIRING DIAGRAM — PT6–AWS — PS6–AWS — PT7–AWS J09–02–121
WIRING DIAGRAM — TA2 SERIES J09–02–139
C H A S S I S A N D B O D Y W O R K K10
REMOVAL AND INSTALLATION — 100 — 150 — 200 — ENGINE CANOPY K10–01–1
REMOVAL AND INSTALLATION — 100 — 150 — 200 — DASHBOARD K10–01–3
REMOVAL AND INSTALLATION — 100 — 150 — 200 — FLOOR PLATE K10–01–5
REMOVAL AND INSTALLATION — 100 — 150 — 200 — RIGHT-HAND SIDE ACCESS
PANEL
K10–01–7
REMOVAL AND INSTALLATION — 100 — 150 — 200 — LEFT-HAND SIDE ACCESS
PANEL
K10–01–9
SPECIFICATIONS — 100 – 150 — 200 — CHASSIS AND BODYWORK K10–01–11
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — ENGINE COVER K10–02–1
REMOVAL AND INSTALLATION — HD850— HD1000 — HD1200 — FRONT PANEL K10–02–5
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — FOOT PLATE K10–02–7
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — REAR PANEL K10–02–9
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — REAR BELLY
PLATE
K10–02–11
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — SKIP CARRIAGE K10–02–13
T A B L E O F C O N T E N T S
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — LIFT ARM
ASSEMBLY
K10–02–17
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — LOWER LINK
ARM ASSEMBLY
K10–02–19
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — DASHBOARD K10–02–21
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — CENTRE PIVOT
BUSHES
K10–02–23
DISASSEMBLY AND ASSEMBLY — HD850 — HD1000 — HD1200 — CENTRE PIVOT K10–02–29
SPECIFICATIONS — HD850 — HD1000 — HD1200 — CHASSIS AND BODYWORK K10–02–31
REMOVAL AND INSTALLATION — 2000 — 4000 — ENGINE CANOPY K10–03–1
REMOVAL AND INSTALLATION — 2000 — 4000 — FLOOR PLATE K10–03–3
REMOVAL AND INSTALLATION — 2000 — 4000 — SEAT SUPPORT K10–03–5
REMOVAL AND INSTALLATION — 2000 — 4000 — REAR UPPER CROSSMEMBER K10–03–9
REMOVAL AND INSTALLATION — 2000 — 4000 — REAR LOWER CROSSMEMBER K10–03–11
REMOVAL AND INSTALLATION — 2000 — 4000 — SLEW RING K10–03–13
REMOVAL AND INSTALLATION — 2000 — 4000 — CENTRE PIVOT BEARING K10–03–19
REMOVAL AND INSTALLATION — 2000 — 4000 — DASHBOARD K10–03–27
SPECIFICATIONS — 2000 — 4000 — CHASSIS AND BODYWORK K10–03–29
REMOVAL AND INSTALLATION — TA5 — TA7— ENGINE CANOPY K10–04–1
REMOVAL AND INSTALLATION — TA5 — TA7— FLOOR PLATE K10–04–3
REMOVAL AND INSTALLATION — TA5 — TA7— BATTERY COVER K10–04–5
REMOVAL AND INSTALLATION — TA5 — TA7 — SEAT SUPPORT K10–04–7
REMOVAL AND INSTALLATION — TA5 — TA7— REAR UPPER CROSSMEMBER K10–04–13
REMOVAL AND INSTALLATION — TA5 — TA7— REAR LOWER CROSSMEMBER K10–04–15
REMOVAL ANDINSTALLATION — TA5 — TA6 — SLEW RING K10–04–17
REMOVAL AND INSTALLATION — TA5 — TA7 — DASHBOARD K10–04–23
REMOVAL AND INSTALLATION — TA5 — TA7 — CENTRE PIVOT BEARING K10–04–25
SPECIFICATIONS — TA5 — TA7 — CHASSIS AND BODYWORK K10–04–33
REMOVAL AND INSTALLATION — TA9 – TA10— FLOOR PLATE K10–05–1
REMOVAL AND INSTALLATION — TA9 — TA10 — SEAT SUPPORT K10–05–3
REMOVAL AND INSTALLATION — TA9 — TA10 — REAR UPPER CROSSMEMBER K10–05–9
REMOVAL AND INSTALLATION — TA9 — TA10 — REAR LOWER CROSSMEMBER K10–05–15
REMOVAL AND INSTALLATION — TA9 — TA10 — DASHBOARD K10–05–17
REMOVAL AND INSTALLATION — TA9 — TA10 — CENTRE PIVOT BEARING K10–05–19
SPECIFICATIONS — TA9 — TA10 — CHASSIS AND BODYWORK K10–05–27
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — BONNET K10–06–1
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — FLOOR
PLATE
K10–06–3
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — REAR
COUNTERWEIGHT
K10–06–5
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — FRONT
FENDER
K10–06–9
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — REAR
FENDER
K10–06–11
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — SLEW RING K10–06–13
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — STEERING
COLUMN COVER
K10–06–19
REMOVAL AND INSTALLATION — PT6-AWS — PS6-AWS — PT7-AWS — DASHBOARD K10–06–21
DISASSEMBLY AND ASSEMBLY — PT6-AWS — PS6-AWS — PT7-AWS —
DASHBOARD
K10–06–23
SPECIFICATIONS — PT6-AWS — PS6-AWS — PT7-AWS — CHASSIS AND
BODYWORK
K10–06–27
REMOVAL AND INSTALLATION — TA2 SERIES — BONNET K10–07–1
REMOVAL AND INSTALLATION — TA2 SERIES — FOOT PLATE K10–07–3
REMOVAL AND INSTALLATION — TA2 SERIES — REAR PANEL K10–07–5
REMOVAL AND INSTALLATION — TA2 SERIES — LEG GUARD K10–07–9
REMOVAL AND INSTALLATION — TA2 SERIES — HIGH DISCHARGE ASSEMBLY K10–07–11
REMOVAL AND INSTALLATION — TA2 SERIES — SLEW RING K10–07–17
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$39.99
- Complete Factory Service Repair Workshop Manual covering Terex Site Dumper All Models from 2008 to 2015.
- Accessible for instant download to your computer, tablet, or smartphone.
- Includes detailed photos, diagrams, step-by-step instructions, and highly detailed exploded diagrams & pictures.
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This Professional Manual is essential for both professional Mechanics and Technicians as well as DIY enthusiasts, providing comprehensive coverage of repairs, servicing, and troubleshooting procedures.
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