John Deere 700J Crawler Dozer OEM Service & Repair Manual

700J Crawler Dozer Operation and Test (Serial No. - 139435) For complete service information also see: 700J Crawler Dozer Repair (S.N. —139435) ...... TM2291 700J Crawler Dozer Operator's Manual ............. OMT211725 Alternators and Starting Motors ........................ CTM77 POWERTECH™ 4.5 L and 6.8 L Diesel Engines—Base Engine ....................................... CTM104 POWERTECH™ 4.5L and 6.8L Diesel Engines Level 12 Electronic Fuel System with DE10 Pump..................................................................... CTM331 4000S Winches .................................................... CTM166 Super Caddy Oil Cleanup Procedure................. CTM310 120 Series Hydraulic Cylinders .......................... CTM114319 Undercarriage Appraisal Manual ....................... SP326 Speciﬁcations Manual ......................................... SP458 TECHNICAL MANUAL 700J Crawler Dozer Operation and Test (S.N. —139435) TM2290 26OCT12 (ENGLISH) Worldwide Construction And Forestry Division LITHO IN U.S.A.

Introduction DX,TMIFC -19-29SEP98-1/1 Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. TM2290 (26OCT12) 700J Crawler (S.N. —139435) 102612 PN=2

Introduction TX,TM,FAX -19-03JUL01-1/1 Technical Information Feedback Form We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments, ideas and improvements. SEND TO: John Deere Dubuque Works 18600 South John Deere Road Attn: Publications, Dept. 324 Dubuque, IA 52004-0538 USA FAX NUMBER: 1-563-589-5800 (USA) Publication Number: Page Number: Ideas, Comments: Name: Phone: Email Address: THANK YOU! TM2290 (26OCT12) 700J Crawler (S.N. —139435) 102612 PN=3

Introduction TM2290 (26OCT12) 700J Crawler (S.N. —139435) 102612 PN=4

Contents Section 9000—General Information Group 01—Safety Section 9005—Operational Checkout Procedure Group 10—Operational Checkout Procedure Section 9010—Engine Group 05—Theory Of Operation Group 15—System Diagnostic Information Group 25—Tests Section 9015—Electrical System Group 05—System Information Group 10—System Diagrams Group 15—Sub-System Diagnostics Group 20—References Section 9025—Hydraulic System Group 05—Theory of Operation Group 15—Diagnostic Information Group 20—Adjustments Group 25—Tests Section 9026—Hydrostatic System Group 05—Theory of Operation Group 15—Diagnostic Information Group 25—Test Section 9031—Heating and Air Conditioning Group 05—Theory of Operation Group 15—Diagnostic Information Group 25—Test Original Instructions. All information, illustrations and speciﬁcations in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT © 2012 DEERE & COMPANY Moline, Illinois All rights reserved. A John Deere ILLUSTRUCTION ® Manual Previous Editions Copyright © 2005, 2006, 2007, 2008, 2010, 2011 TM2290 (26OCT12) i 700J Crawler (S.N. —139435) 102612 PN=1

Contents TM2290 (26OCT12) ii 700J Crawler (S.N. —139435) 102612 PN=2

Section 9000 General Information Contents Page Group 01—Safety Recognize Safety Information ................... 9000-01-1 Follow Safety Instructions.......................... 9000-01-1 Operate Only If Qualiﬁed ........................... 9000-01-1 Wear Protective Equipment ....................... 9000-01-2 Avoid Unauthorized Machine Modiﬁcations.......................................... 9000-01-2 Inspect Machine ........................................ 9000-01-2 Stay Clear of Moving Parts ........................ 9000-01-2 Avoid High-Pressure Fluids ....................... 9000-01-3 Beware of Exhaust Fumes ........................ 9000-01-3 Prevent Fires ............................................. 9000-01-4 Prevent Battery Explosions ....................... 9000-01-4 Handle Chemical Products Safely.............. 9000-01-4 Dispose of Waste Properly ........................ 9000-01-5 Prepare for Emergencies........................... 9000-01-5 Add Cab Guarding For Special Uses ...................................................... 9000-01-5 Start Only From Operator's Seat ............... 9000-01-5 Prevent Unintended Machine Movement .............................................. 9000-01-6 Avoid Work Site Hazards........................... 9000-01-6 Keep Riders Off Machine .......................... 9000-01-6 Avoid Backover Accidents ......................... 9000-01-7 Avoid Machine Tip Over ............................ 9000-01-7 Park And Prepare For Service Safely..................................................... 9000-01-8 Service Cooling System Safely ................. 9000-01-8 Remove Paint Before Welding or Heating .................................................. 9000-01-9 Make Welding Repairs Safely ................... 9000-01-9 Drive Metal Pins Safely ............................. 9000-01-9 TM2290 (26OCT12) 9000-1 700J Crawler (S.N. —139435) 102612 PN=1

Contents TM2290 (26OCT12) 9000-2 700J Crawler (S.N. —139435) 102612 PN=2

Group 01 Safety TX03679,00016CC -19-05FEB10-1/1 TX03679,00016F9 -19-14JAN08-1/1 TX03679,00016FA -19-03JAN07-1/1 Recognize Safety Information This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert for the potential of personal injury. Follow the precautions and safe operating practices highlighted by this symbol. A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious hazards. On your machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER and WARNING signs are located near specific hazards. General precautions are on CAUTION labels. T133555 —UN—28AUG00 T133588 —19—28AUG00 Follow Safety Instructions Read the safety messages in this manual and on the machine. Follow these warnings and instructions carefully. Review them frequently. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer. Be sure all operators of this machine understand every safety message. Replace operator's manual and safety labels immediately if missing or damaged. T133556 —UN—24AUG00 Operate Only If Qualified Do not operate this machine unless the operator's manual has been read carefully, and you have been qualified by supervised training and instruction. Operator should be familiar with the job site and surroundings before operating. Try all controls and machine functions with the machine in an open area before starting to work. Know and observe all safety rules that may apply to every work situation and work site. TM2290 (26OCT12) 9000-01-1 700J Crawler (S.N. —139435) 102612 PN=9

Safety TX03679,00016D0 -19-05MAY10-1/1 TX03679,00016B7 -19-12AUG03-1/1 TX03679,0001734 -19-08JAN08-1/1 TX03679,00016D2 -19-08JAN08-1/1 Wear Protective Equipment Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses. Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. TS206 —UN—23AUG88 Avoid Unauthorized Machine Modifications Modifications of this machine, or addition of unapproved products or attachments, may affect machine stability or reliability, and may create a hazard for the operator or others near the machine. The installer of any modification which may affect the electronic controls of this machine is responsible for establishing that the modification does not adversely affect the machine or its performance. Always contact an authorized dealer before making machine modifications that change the intended use, weight or balance of the machine, or that alter machine controls, performance or reliability. Inspect Machine Inspect machine carefully each day by walking around it before starting. Keep all guards and shields in good condition and properly installed. Fix damage and replace worn or broken parts immediately. Pay special attention to hydraulic hoses and electrical wiring. T6607AQ —UN—18OCT88 Stay Clear of Moving Parts Entanglements in moving parts can cause serious injury. Stop engine before examining, adjusting or maintaining any part of machine with moving parts. Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is complete. T133592 —UN—12SEP01 TM2290 (26OCT12) 9000-01-2 700J Crawler (S.N. —139435) 102612 PN=10

John Deere 700J Crawler Dozer OEM Service & Repair Manual

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