Parts Manual D6R Series II TRACK TYPE Tractor CATERPILLAR

SEBP3513 February 2002 Parts Manual See “General Information” for New Parts Manual Features. D6R SERIES II TRACK-TYPE TRACTOR BLE1-Up (Machine) BMJ1-Up (Machine) 4ZF1-Up (Engine) BSG1-Up (Transmission) BSR1-Up (Transmission) 3EP1-Up (Bulldozer) 3FP1-Up (Bulldozer) 3GP1-Up (Bulldozer) 4AP1-Up (Bulldozer) 4BP1-Up (Bulldozer) 3SH1-Up (Ripper) 3XT1-Up (Torque Converter) Powered By C-9 Engine

Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number: Dealer Information Name: Branch: Address: D e a l e r C o n t a c t P h o n e N u m b e r H o u r s Sales: Parts: Service:

Informations produit et concessionnaire Nota: Voir l’emplacement de la plaque signalétique du produit au chapitre “Informations produit” du guide d’utilisation et d’entretien. Date de livraison: Informations produit Modèle: Numéro d’identification produit: Numéro de série du moteur: Numéro de série de la boîte de vitesses: Numéro de série de l’alternateur: Numéros de série d’équipement: Informations sur l’équipement: Numéro matériel client: Numéro matériel concessionnaire: Informations concessionnaire Nom: Agence: Adresse: C o n t a c t c o n c e s s i o n n a i r e N u m é r o d e t é l é p h o n e H e u r e s Ventes: Pièces: Service:

Información del Producto/Distribuidor Nota: Para saber la ubicación de las placas de identificación del producto, ver la sección “Información sobre identificación del producto” en el Manual de Operación y Mantenimiento. Fecha de entrega: Información del producto Modelo: Número de identificación del producto: Número de serie del motor: Número de serie de la transmisión: Número de serie del generador: Números de serie de los accesorios: Información sobre los accesorios: Número del equipo del cliente: Número del equipo del distribuidor: Información del distribuidor Nombre: Sucursal: Dirección: C o m u n i c a c i ó n c o n e l d i s t r i b u i d o r N ú m e r o d e t e l é f o n o H o r a s Ventas: Piezas: Servicio:

Informações Sobre Produto e Revendedor Nota: Para localizações da placa de identificação do produto, consulte a seção, “Informações Sobre Identificação do Produto” no Manual de Operação e Manutenção. Data de Entrega: Informações Sobre o Produto Modelo: Número de Identificação do Produto: Número de Série do Motor: Número de Série da Transmissão: Número de Série do Gerador: Números de Série de Acessórios: Informações Sobre Acessórios: Número do Equipamento do Cliente: Número do Equipamento do Revendedor: Informações Sobre o Revendedor Nome: Filial: Endereço: C o n t a t o d o R e v e n d e d o r T e l e f o n e H o r a s Vendas: Peças: Serviço:

Produkt- und Händlerinformation Anmerkung: Für die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt “Produkt-Identinformation” im Betriebs- und Wartungshandbuch. Lieferdatum: Produkt-Identinformation Modell: Produkt-Identnummer: Seriennummer des Motors: Seriennummer des Getriebes: Seriennummer des Generators: Seriennummern der Arbeitsgeräte: Arbeitsgeräteinformation: Kundennummer: Händlernummer: Händlerinformation Name: Niederlassung: Adresse: K o n t a k t p e r s o n b e i m H ä n d l e r T e l e f o n D i e n s t s t u n d e n Verkauf: Ersatzteile: Service:

MEMORANDA MEMORANDA SEBP3513

TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION .................. A21 REPAIR ALTERNATIVES .................... A40 SUPPLEMENTAL COOLANT ADDITIVES .............................. A45 MAINTENANCE PARTS ........... ........... A50 INDEX ................... ................... A70 MACHINE ARRANGEMENT ......... ......... 1 ELECTRONICS AR-MACHINE ...... ...... 1 GENERAL AR ............................ 2 GRADER AR-FINE ............ ............ 4 SUPPRESSION AR-SOUND ....... ....... 5 WASTE HANDLING AR .......... .......... 7 WASTE HANDLING GP .......... .......... 8 ENGINE ARRANGEMENT ......... ......... 9 ENGINE AR .............................. 9 ENGINE AR-CORE ............ ............ 13 INSTALLATION AR-ENGINE ....... ....... 15 BASIC ENGINE .............. .............. 16 CAMSHAFT GP .......................... 16 COVER GP-CYLINDER BLOCK ...... ...... 18 COVER GP-FRONT HOUSING ...... ...... 20 COVER GP-VALVE MECHANISM ..... ..... 24 CRANKSHAFT GP ........................ 25 CYLINDER BLOCK AS .................... 26 CYLINDER BLOCK GP .................... 28 CYLINDER HEAD AS ........... ........... 30 CYLINDER HEAD GP .................... 32 DAMPER & PULLEY GP ......... ......... 35 DRAIN GP-ENGINE OIL ......... ......... 36 DRIVE GP-FAN ............. ............. 38 DRIVE GP-PUMP ............ ............ 41 FASTENER GP-CYLINDER HEAD ..... ..... 42 FASTENER GP-FRONT HOUSING .... .... 43 FITTING GP ............... ............... 44 FLYWHEEL GP ............. ............. 45 GEAR GP-FRONT ........................ 46 GEAR GP-REAR ............. ............. 47 HOUSING GP-FLYWHEEL ................ 48 HOUSING GP-FRONT .......... .......... 50 LIFTING GP-ENGINE ........... ........... 51 MOUNTING GP-ALTERNATOR ...... ...... 52 MOUNTING GP-ENGINE FLEXIBLE .... .... 53 MOUNTING GP-FAN DRIVE ....... ....... 54 PAN GP-OIL .............................. 55 PISTON & ROD GP ...................... 56 PISTON GP .............................. 57 PLUG GP-ENGINE ............ ............ 58 PULLEY GP-CRANKSHAFT ....... ....... 59 PULLEY GP-FAN & ALT DRIVE ...... ...... 60 ROCKER ARM GP ........................ 62 SEAL GP-CRANKSHAFT .................. 64 SEAL GP-FUEL INJECTOR ................ 65 SUPPORT GP-ENGINE .......... .......... 66 TRUNNION GP-ENGINE ......... ......... 67 VALVE MECHANISM GP ......... ......... 68 YOKE GP ................................ 70 LUBRICATION SYSTEM .......... .......... 72 FILTER GP-ENGINE OIL ......... ......... 72 FUMES DISPOSAL GP .......... .......... 74 GAUGE GP-OIL LEVEL (DIPSTICK) .... .... 75 LINES GP-ENGINE OIL .......... .......... 76 LINES GP-TURBOCHARGER OIL .......... 77 PUMP GP-ENGINE OIL .......... .......... 78 COOLING SYSTEM .......................... 79 COOLER GP-ENGINE OIL ........ ........ 79 FAN GP .................................. 80 FAN GP-BLOWER ........................ 81 LINES GP-WATER ........................ 82 PUMP GP-WATER ........................ 86 RADIATOR GP .............. .............. 90 TANK GP-COOLANT ...................... 94 TANK GP-WATER ............ ............ 96 AIR INLET AND EXHAUST SYSTEM .... .... 98 AFTERCOOLER GP-AIR ......... ......... 98 AIR CLEANER GP ........................ 99 DUST EJECTOR GP ...................... 102 ELBOW GP-AIR INLET .................... 103 GUARD GP-PRECLEANER ................ 104 LINES GP-AIR .............. .............. 105 MANIFOLD GP-EXHAUST ........ ........ 108 MUFFLER GP ............................ 109 SHIELD GP-EXHAUST .................... 110 TURBOCHARGER GP .......... .......... 111 FUEL SYSTEM ............... ............... 113 FILTER GP-WATER SEP& FUEL ..... ..... 113 LINES GP-FUEL ............. ............. 114 LINES GP-FUEL FILTER ......... ......... 117 PUMP GP-FUEL ............. ............. 118 PUMP GP-UNIT INJECTION ....... ....... 120 PUMP GP-UNIT INJECTOR HYD ..... ..... 122 TANK GP-FUEL ............. ............. 124 ELECTRICAL AND STARTING SYSTEM ... ... 126 ALARM GP ............... ............... 126 ALTERNATOR GP-CHARGING ...... ...... 128 BATTERY & WIRING GP ......... ......... 138 BATTERY GP .............. .............. 145 CONTROL & MTG GP-ELECTRONIC ... ... 146 CONTROL & MTG GP-ENGINE ELEK ... ... 147 SEBP3513 TABLE OF CONTENTS A1

TABLE OF CONTENTS Name Page Name Page CONTROL GP-ELECTRONIC ....... ....... 148 CONTROL GP-ENGINE ELECTRONIC ... ... 149 CONTROL GP-MONITOR ......... ......... 150 CONTROL GP-UNPROGRAMMED .... .... 151 CONVERTER GP-ELECTRICAL ...... ...... 152 ELECTRONICS GP-MACHINE ...... ...... 153 ELECTRONICS GP-MONITOR ...... ...... 154 HEATER GP-AIR INLET ......... ......... 155 HEATER GP-JACKET WATER ....... ....... 156 INSTALLATION AR-COMMUNICATION ... ... 158 INSTALLATION GP-COMMUNICATION ... ... 160 LAMP GP-DOME ............. ............. 162 LAMP GP-FLOOD ........................ 163 LIGHTING GP-FLOOD .......... .......... 164 MODULE GP-DISPLAY .................... 166 PANEL GP-FUSE ............ ............ 168 PLUG AS-WIRING ........................ 170 SENSOR GP-ELECTRONIC ....... ....... 172 SENSOR GP-POSITION ......... ......... 174 SENSOR GP-PRESSURE ........ ........ 177 SENSOR GP-SPEED ........... ........... 179 SENSOR GP-TEMPERATURE ...... ...... 181 SERVICE GP-POWER TRAIN .............. 183 STARTING MOTOR GP-ELECTRIC .... .... 184 SWITCH GP-BYPASS .................... 196 SWITCH GP-DISCONNECT ........ ........ 197 SWITCH GP-MAGNETIC ......... ......... 198 WIRING GP-ELECTRONIC CONTROL ... ... 200 WIRING GP-PLATFORM ......... ......... 202 WIRING GP-THROTTLE ......... ......... 205 POWER TRAIN ............... ............... 206 AXLE GP-POWER TRAIN ......... ......... 206 CASE & PARTS GP-PLANETARY ..... ..... 208 CONTROL & MTG GP-PEDAL ...... ...... 211 CONTROL GP-STEERING & TMSN .... .... 212 CONTROL GP-TRANSMISSION HYD ... ... 218 COOLER GP-TRANSMISSION OIL .... .... 220 COUPLING & GUARD GP ........ ........ 222 DRAIN GP-ECOLOGY .......... .......... 223 FILTER GP-OIL ............. ............. 225 FINAL DRIVE GP ............ ............ 226 GEAR GP-BEVEL & TRANSFER ..... ..... 232 GUARD GP-TRANSMISSION ....... ....... 235 LINES GP-POWER TRAIN OIL ...... ...... 236 MANIFOLD & VALVE GP ......... ......... 242 MOUNTING GP-TRANSMISSION ..... ..... 244 PEDAL GP-GOVERNOR & BRAKE .... .... 246 PLANETARY GP-TRANSMISSION ..... ..... 248 POWER TRAIN AR ............ ............ 259 PUMP GP-GEAR ............. ............. 261 SCREEN GP-MAGNETIC .................. 264 SEGMENT GP-SPROCKET ........ ........ 265 SHAFT GP-MAIN DRIVE ......... ......... 266 TORQUE CONVERTER GP ........ ........ 268 TRANSMISSION AR ...................... 275 UNIVERSAL JOINT GP .......... .......... 277 VALVE & MTG GP-PILOT .................. 278 VALVE GP-CONTROL .......... .......... 280 VALVE GP-MODULATING ......... ......... 282 VALVE GP-PRIORITY .................... 284 VALVE GP-RELIEF ........................ 286 VALVE GP-SOLENOID .................... 289 VALVE GP-TRANSMISSION CONTROL ................ ................ 292 FRAME AND BODY ............ ............ 294 BATTERY BOX GP ............ ............ 294 CASE & FRAME GP ........... ........... 298 CHASSIS AR .............. .............. 302 COVER GP .............................. 304 DRAWBAR GP .............. .............. 305 ENCLOSURE GP-ENGINE ........ ........ 308 ENCLOSURE GP-FENDER ........ ........ 316 FENDER GP ............... ............... 318 GRID GP-SAND BLAST ERODING .... .... 320 GRILL GP ................................ 321 GUARD AS-RADIATOR .......... .......... 324 GUARD GP-BOTTOM .................... 328 GUARD GP-FUEL TANK ......... ......... 334 GUARD GP-RADIATOR .......... .......... 336 GUARD GP-REAR ........................ 338 GUARD GP-TRACK GUIDE ................ 339 GUARD GP-TRACK ROLLER ....... ....... 341 HOOD & GUARD GP ...................... 344 HOOK GP-FRONT PULL ......... ......... 346 SEAL GP-HOOD ............. ............. 348 SWEEP GP .............................. 350 UNDERCARRIAGE ............. ............. 353 CAP GP-TRACK IDLER .......... .......... 353 EQUALIZER BAR GP ........... ........... 354 FRAME GP-TELESCOPING RECOIL ... ... 360 GUIDING AR-UNDERCARRIAGE ..... ..... 376 IDLER GP-TRACK ........................ 380 LINK AS-TRACK ............. ............. 382 MOUNTING GP-CARRIER ROLLER .... .... 387 PIVOT BAR GP ............. ............. 389 ROLLER AR ............... ............... 390 ROLLER AR-TRACK ...................... 391 ROLLER GP-TRACK CARRIER ...... ...... 394 ROLLER GP-TRACK-DOUBLE FLANGE .................................. 396 ROLLER GP-TRACK-SINGLE FLANGE .................................. 399 TRACK ADJUSTER & RECOIL GP .... .... 402 TRACK GP ............... ............... 404 UNDERCARRIAGE AR .................... 417 A2 TABLE OF CONTENTS SEBP3513

TABLE OF CONTENTS Name Page Name Page STEERING AND BRAKING SYSTEM .... .... 420 ADJUSTER GP-STEER & TMSN CONT .................. .................. 420 CLUTCH & BRAKE GP-STEERING .... .... 424 CONTROL GP-PARKING BRAKE ..... ..... 427 DETENT GP ............... ............... 428 GEAR GP-STEERING .......... .......... 430 SUPPORT GP-CONTROL ........ ........ 434 HYDRAULIC SYSTEM ........... ........... 435 CONTROL AR-HYDRAULIC ........ ........ 435 CONTROL AR-PILOT HYDRAULIC .... .... 436 CYLINDER & LINES GP-LIFT ....... ....... 438 CYLINDER AR-TILT ........... ........... 446 CYLINDER GP-BULLDOZER LIFT ..... ..... 448 CYLINDER GP-LIFT ........... ........... 450 CYLINDER GP-RIPPER LIFT ....... ....... 452 CYLINDER GP-TILT ........... ........... 454 HYDRAULIC AR .......................... 458 LINES GP-LIFT CYLINDER ................ 460 LINES GP-PILOT ............. ............. 464 LINES GP-PUMP ............. ............. 476 LINES GP-RIPPER ............ ............ 480 LINES GP-TILT & TIP CYLINDER ..... ..... 484 LINES GP-TILT CYLINDER ........ ........ 486 MANIFOLD GP-INLET .......... .......... 494 MOUNTING GP-CONTROL VALVE .... .... 495 MOUNTING GP-VALVE .......... .......... 496 PUMP GP-PISTON ............ ............ 498 ROTATING GP-PUMP .................... 500 SWASHPLATE GP ........................ 501 TANK & FILTER GP-HYDRAULIC ..... ..... 502 VALVE GP-CHECK ........................ 506 VALVE GP-CONTROL .......... .......... 508 VALVE GP-MANIFOLD & REDUCING ... ... 518 VALVE GP-PILOT ............ ............ 520 VALVE GP-PILOT CARTRIDGE ...... ...... 524 VALVE GP-PRESS & FLOW CMPNSTR ... ... 526 VALVE GP-PRESSURE REDUCING .... .... 527 VALVE GP-QUICK-DROP .................. 528 VALVE GP-RELIEF ............ ............ 530 VALVE GP-SHUTTLE ........... ........... 533 IMPLEMENTS .............................. 534 BRACE GP-BULLDOZER .................. 534 BULLDOZER AR ............. ............. 536 BULLDOZER AR-ANGLING ................ 537 BULLDOZER AR-SEMI-UNIVERSAL .... .... 541 BULLDOZER AR-STRAIGHT ....... ....... 545 BULLDOZER AS ............. ............. 547 BULLDOZER GP ............. ............. 548 C-FRAME AS .............. .............. 549 C-FRAME GP ............................ 552 MODIFICATION AR-BULLDOZER ..... ..... 555 MOUNTING GP-CYLINDER ........ ........ 558 MOUNTING GP-RIPPER ......... ......... 560 PUSH ARM GP ............. ............. 562 RIPPER AR .............................. 566 TRUNNION GP-BULLDOZER ....... ....... 567 WORK TOOLS ............... ............... 569 BIT & CUTTING EDGE GP ........ ........ 569 BLADE & EDGE GP ........... ........... 573 BLADE AR-SEMI-UNIVERSAL ...... ...... 577 BLADE AS ................ ................ 578 BLADE AS-SEMI-UNIVERSAL ...... ...... 580 BLADE AS-STRAIGHT .................... 582 BLADE GP-ANGLING .................... 583 BLADE GP-LOGGING .......... .......... 585 BLADE GP-SEMI-UNIVERSAL ...... ...... 586 BLADE GP-STRAIGHT .................... 590 BLADE GP-WASTE HANDLING ...... ...... 592 RIPPER GP .............................. 594 TOOTH GP-RIPPER ........... ........... 596 OPERATOR STATION ............ ............ 598 ADJUSTER GP-SEAT .................... 598 AIR CONDITIONER AR .......... .......... 599 AIR CONDITIONER GP .......... .......... 600 BLOWER GP-CAB ........................ 602 CAB AR ................. ................. 604 CAB GP ................. ................. 606 COMPRESSOR GP-REFRIGERANT .... .... 609 CONDENSER & MTG GP- REFRIGERANT ............. ............. 612 CONDENSER GP-REFRIGERANT .... .... 614 CONTROL GP-IMPLEMENT ....... ....... 616 CONVERSION AR ........................ 617 COVER GP-CONSOLE .................... 618 HANDHOLD GP .......................... 620 HEATER GP-CAB ............ ............ 622 HOUSING GP-SEAT SUSPENSION .... .... 624 INSTALLATION GP-RADIO ........ ........ 627 INSTRUMENT GP ........................ 628 LINER GP-CAB ............. ............. 636 LINES GP-AIR CONDITIONER ...... ...... 640 LINES GP-HEATER ...................... 646 MIRROR GP-REAR VIEW ........ ........ 649 MODULE GP-QUAD GAUGE ....... ....... 651 MOTOR AS-WINDOW WIPER ....... ....... 652 MOTOR GP-WINDOW WIPER ...... ...... 654 MOUNTING GP-CAB ........... ........... 656 MOUNTING GP-ROPS .................... 657 PAN GP-BACKREST ...................... 658 PLATFORM GP ............. ............. 662 PLATFORM GP-CAB ...................... 666 PLUG AS ................................ 670 PRESSURIZER GP-CAB ......... ......... 672 RECLINER GP-SEAT ........... ........... 675 ROPS GP ................................ 676 SEBP3513 TABLE OF CONTENTS A3

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Parts Manual D6R Series II TRACK TYPE Tractor CATERPILLAR

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