Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
BOOM
80023954 1 BOOM ASSEMBLY 7
80023955 SHEAVE INSTALLATION 15
6718100029 SHEAVE ASSEMBLY 17
6372100416 CYLINDER ASSEMBLY - 9 1/4" TELESCOPE 19
(DUAL RODS)
(COMPLETE ASSEMBLY)
6372100417 CYLINDER ASSEMBLY - 7 1/2" TELESCOPE 23
(COMPLETE ASSEMBLY)
2197910032 CABLE GUIDE ASSY 25
2197910037 2 UPPER LIFT PIN INSTALLATION 27
3486000212 2 WEIGHT AND CHAIN ASSEMBLY 29
(COMPLETE ASSEMBLY)
03066226 3 LUFFING EXT 11-18 31
03066228 SWING-AWAY BOOM 11-18M 33
03056620 MTG.PARTS 1.3M, 11-18M 35
03056622 SHEAVE HOLDER 37
03056621 MTG.PARTS 10M, 11-18M 39
03056521 E-PARTS TERMINAL BOX 43
03056612 JIB MTG.PARTS 11M 45
03056610 JIB MTG.PARTS 7M, 11-18M 47
03053059 E-PARTS TERMINAL BOX 49
03056613 JIB MTG.PARTS 7M 51
03056611 JIB COMP PARTS 18M 53
3486000212 3 WEIGHT AND CHAIN ASSEMBLY 55
(COMPLETE ASSEMBLY)
7086100093 4 HOOK BLOCK ASSEMBLY - 80 TON 57
QUICK REEVE
(COMPLETE ASSEMBLY)
2189910015 6 NOSE INSTALLATION - AUXILIARY BOOM 61
7718100017 SHEAVE ASSEMBLY 63
(COMPLETE ASSEMBLY)
7053100021 6 BALL ASSEMBLY - OVERHAUL 65
10 TON SWIVEL
(COMPLETE ASSEMBLY)
2197110057 7 HOOKBLOCK TIE-DOWN INSTALLATION 67
6581100055 7 BOOM LIGHTS INSTL 69
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
6581100024 LIGHT ASSEMBLY - MODIFIED BOOM 71
(COMPLETE ASSEMBLY)
6872100043 SWITCH INSTL-BOOM LIGHTS 73
6246100216 CABLE ASSEMBLY - BOOM LIGHTS 75
(COMPLETE ASSEMBLY)
7826000641 9 SOCKET, 3/4’’ OPEN WEDGE 77
7598100089 10 LMI BOOM KIT - iFlex 5 (BCS) 79
9333103962 CABLE REEL ASSY. iFLEX 5 176’ 81
9333102737 SLIPRING ASSEMBLY - 83
11 COND.
9333103963 CABLE REEL ASSY. iFLEX 5 87’ 85
9333101437 ROLLER GUIDE ASSEMBLY 87
9333102633 FLAG ASSEMBLY - A2B 89
RETAINER
(COMPLETE ASSEMBLY)
7826000641 10 SOCKET, 3/4’’ OPEN WEDGE 91
6978100655 11 LMI BOOM KIT INSTALLATION-iflex5 BCS 93
6576100177 12 WEDGE SOCKET ADAPTER KIT 95
2197910043 14 BOOM REMOVAL KIT 97
2197910046 REMOVAL ASSEMBLY 99
7372100123 CYLINDER ASSEMBLY - 2" PIN REMOVAL 101
(COMPLETE ASSEMBLY)
03003890 HYDR PIPE DIAGRAM BOLT DWG DEV 103
6978100619 18 LMI BI-FOLD BOOM EXT INSTL KIT 105
6978100699 20 KIT INSTALLATION - LMI SYSTEM 109
(SUPERSTRUCTURE)
7598100108 24 LMI AUX NOSE KIT 111
6978100700 25 KIT INSTALLATION - AUXILIARY NOSE LMI 113
SUPERSTRUCTURE
80013224 1 TURNTABLE WELD AND DRIVE INSTALLATION 115
(C.E. CONFORMITY)
(ROTEK)
7576134156 SWING BOX ASSEMBLY - 121
MODEL PG702 PS
(COMPLETE ASSEMBLY)
80018671 2 HOSE REEL INSTALLATION 127
80018672 HOSE REEL ASSEMBLY 129
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
80012286 BRAKE ASSY. HYD 133
7632100162 MOTOR ASSEMBLY - HYDRAULIC 137
(COMPLETE ASSEMBLY)
6576100704 HOSE KIT (HOSE REELS) 139
80026340 3 SWIVEL INSTALLATION 141
ELECTRIC, WATER & HYDRAULIC
80026339 SWIVEL ASSEMBLY 143
ELECTRIC, WATER & HYDRAULIC
80024585 SWIVEL ASSY-11 PORT HYD 147
7364100209 SWIVEL ASSEMBLY - 2 PORT WATER 149
(COMPLETE ASSEMBLY)
7753100037 RING ASSEMBLY - SLIP 155
15 CONDUCTOR
(COMPLETE ASSEMBLY)
2197210065 4 LEVER INSTALLATION-COUNTERWEIGHT REMOVAL 159
2197610069 5 VALVE INSTALLATION - CONTROL 165
(SUPERSTRUCTURE)
7926100709 VALVE ASSEMBLY - CONTROL 177
7926100761 VALVE ASSEMBLY - COUNTERWEIGHT 183
(COMPLETE ASSEMBLY)
7926100713 VALVE ASSEMBLY - SELECTOR 189
7926100811 VALVE ASSY - PRESSURE REDUCING SEQUENCE 191
(COMPLETE ASSEMBLY)
7926100701 VALVE ASSEMBLY - DIRECTIONAL 197
CONTROL
7005100005 ACCUMULATOR ASSEMBLY - 201
HYDRAULIC OIL
7926100719 VALVE ASSEMBLY-DUAL PILOT OPERATED CHECK 203
(COMPLETE ASSEMBLY)
7926100722 VALVE-MANUAL BLEED OFF PRESSUR 205
2197610080 6 HYDRAULIC LINES INSTALLATION - 207
SUPPLY, PRESSURE AND RETURN
(WITH AIR CONDITIONING)
(SUPERSTRUCTURE)
7926003905 VALVE ASSEMBLY - SOLENOID 213
(COMPLETE ASSEMBLY)
2197610015 7 LIFT HYD LINES INSTL-S/S 215
2197610110 8 HYDRAULIC LINES INSTALLATION - 219
MAIN AND AUXILIARY HOIST
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
2197210117 8 CYLINDER INSTALLATION - LIFT 223
6372100450 CYLINDER ASSEMBLY - 14" LIFT 225
(COMPLETE ASSEMBLY)
7782192142 8 19MM HOISTING ROPE 35X7X214M 229
2197110014 9 BOLT INSTALLATION - BEARING 231
80015245 9 TELE HYDRAULIC LINES INSTALLATION 233
SUPERSTRUCTURE
6872100049 SWITCH ASSEMBLY - PRESSURE 237
(MODIFIED)
(COMPLETE ASSEMBLY)
80015194 SOLENOID VALVE ASSEMBLY 12V. 239
7926000627 VALVE ASSEMBLY - SHUTTLE 241
2197610014 10 SWING HYD LINES INSTL-S/S 245
7926001894 VALVE ASSEMBLY - RESIDUAL 249
CHECK
(COMPLETE ASSEMBLY)
2197610018 11 LMI HYD LINES INSTL-S/S 251
2197610078 12 HYDRAULIC LINES INSTALLATION - 253
COUNTERWEIGHT REMOVAL
WITHOUT LUFFING JIB
(SUPERSTRUCTURE)
2197210039 12 COUNTERWEIGHT INSTALL-24000 LB 257
7372100288 CYLINDER ASSEMBLY - 4" 259
COUNTERWEIGHT REMOVAL
(COMPLETE ASSEMBLY)
80009263 13 HOIST INSTALLATION - MAIN AND 261
AUXILIARY
80008863 HOIST ASSY 269
7372100287 CYLINDER ASSEMBLY - 3" 275
HOIST PIN REMOVAL
(COMPLETE ASSEMBLY)
80019111 13 HEAVY COUNTERWEIGHT INSTALLATION 277
6974100098 15 INDICATOR INSTALLATION - HOIST ROTATION 279
7352100034 CONTROL ASSY - HOIST ROTATION INDICATOR 281
(COMPLETE ASSEMBLY)
80010297 15 HYDRAULIC LINES INSTALLATION - CAB 283
SUPPLY,PRESSURE & RETURN
6974100098 16 INDICATOR INSTALLATION - HOIST ROTATION 285
7352100034 CONTROL ASSY - HOIST ROTATION INDICATOR 287
(COMPLETE ASSEMBLY)
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
2197610100 16 HYDRAULIC LINES INSTALLATION - 289
TELESCOPE
(CAB)
2197210021 17 MIRROR INSTALLATION - HOIST 291
2197610025 17 SWING & SW. BRAKE HYD LINES IN 293
2197210021 18 MIRROR INSTALLATION - HOIST 295
2197610027 18 M. & AUX HOIST HYD LINES INSTL 297
2197610026 19 LIFT HYD LINES INSTL-CAB 299
2197610028 20 STEER HYD LINES INSTL-CAB 301
2197610029 21 BRAKE HYD LINES INSTL-CAB 303
6258100019 22 VALVE COVER INSTL 305
80018926 23 ELECTRICAL SYSTEM INSTALL-SS 309
80018920 HARNESS ASSEMBLY-SS 315
6872100045 SWITCH ASSEMBLY - PROXIMITY 319
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80019864 25 TURNTABLE LOCK PIN INSTALLATION 321
2197310031 32 HOSE RETAINER INSTALLATION 323
2197210140 45 LOCK INSTALLATION - SWING 325
360 DEGREE
80000027 LOCK ASSEMBLY - SWING 327
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE CAB
80007393 1 CAB INSTALLATION 329
80007394 CAB ASSEMBLY 335
6245101084 CAB WELD (WITH DOOR INSTALL) 343
6245101160 DOOR INSTALLATION - CAB 345
(NOT AVAILABLE AS ASSEMBLY)
7498000954 SKYLIGHT ASSEMBLY - SLIDING 347
7498000885 WINDOW ASSEMBLY - REAR 349
(COMPLETE ASSEMBLY)
6246100045 CABLE ASSEMBLY 351
(COMPLETE ASSEMBLY)
7926100661 VALVE ASSEMBLY - BRAKE 353
WITH TREADLE PEDAL
7425100015 FAN ASSEMBLY - 12 VOLT CAB 355
(COMPLETE ASSEMBLY)
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
80010308 2 CONTROL SEAT INSTALLATION 357
MAIN & AUXILIARY HOIST
80010309 CONTROL SEAT ASSEMBLY 359
MAIN & AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY - PROXIMITY 363
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80005805 SINGLE AXIS CONTROLLER 365
7511100028 HANDLE ASSEMBLY (W/SOLENOID) 367
6512100540 HARNESS ASSEMBLY - SEAT 377
(COMPLETE ASSEMBLY)
6581100005 4 SPOTLIGHT INSTALLATION 381
6581100004 5 LIGHT INSTALLATION - STROBE 383
80019792 6 FRONT CONSOLE INSTALLATION 387
80018872 FRONT CONSOLE ASSEMBLY 389
80018865 PANEL ASSY-FRONT CONSOLE 393
80018899 HARNESS ASSY-FRONT CONSOLE 407
6512100386 HARNESS ASSEMBLY - POTENTIOMETER 413
(COMPLETE ASSEMBLY)
80027536 7 ELECTRICAL SYSTEM INSTALLATION 415
SUPERSTRUCTURE CAB
6593100006 8 360 LEVER INSTL 419
80004635 9 AIR CONDITIONING & HEATER INSTALLATION 421
(CAB)
80006748 KIT - CAB HEATER AND AIR CONDITIONER 423
(COMPLETE ASSEMBLY)
6683100025 10 PEDAL INSTALLATION - TELESCOPE 427
7926100849 VALVE ASSEMBLY - TREADLE 429
( TELESCOPE )
(COMPLETE ASSEMBLY)
6942100005 11 SCREEN INSTALLATION - SUN 431
6258100005 11 BINDER INSTALLATION 433
2197410004 12 CAB TILT INSTALLATION 435
7372100250 CYLINDER ASSEMBLY - 2 1/2" STEER 437
(COMPLETE ASSEMBLY)
6245100355 13 COVER INSTALLATION - CAB REAR 439
7598100107 19 KIT INSTALLATION - LMI SYSTEM 441
(SUPERSTRUCTURE)
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
2197310040 21 AIR CONDITIONING INSTALLATION 443
- SUPERSTRUCTURE
7576134466 KIT - HYDRAULIC AIR CONDITIONER UNIT 445
12 VOLT
(COMPLETE ASSEMBLY)
80008131 22 LMI INTERNAL LIGHT BAR INSTALLATION 447
7598100141 23 KIT - LMI iFLEX 5 CAB 451
(FOR BCS MACHINES)
9333103866 CENTERAL UNIT - IFLEX 5 453
9333103868 GRAPH. CONSOLE (VER.) - IFLEX5 455
9333103911 S/S WIRE HARNESS (BCS)- IFLEX5
6978100719 24 KIT INSTALLATION - iFLEX5 LMI CAB 459
6245100096 25 PEDAL INSTALLATION - BRAKE 463
7926100619 VALVE ASSEMBLY - BRAKE 465
WITH TREADLE
6245100095 26 SHIFTER INSTALLATION - 467
TRANSMISSION
6245100332 28 STEER VALVE INSTALLATION 473
7926100705 STEERING CONTROL VALVE 475
6245100334 29 PEDAL INSTALLATION - THROTTLE 477
( ELECTRIC )
6576100672 30 KIT- RT"E" SERIES CAB STD COMP 479
6872100057 33 SWITCH INSTALLATION - 481
AIR CONDITIONER
(NOT AVAILABLE AS ASSEMBLY)
6543100101 34 LINES INSTALLATION - AIR CONDITIONING 483
(CAB)
7576134145 KIT - AIR CONDITIONER HOSE 485
(COMPLETE ASSEMBLY)
6872100058 38 SWITCH INSTALLATION - BOOM LIGHTS 487
(NOT AVAILABLE AS ASSEMBLY)
6245101195 41 POLE INSTALLATION-JIB RELEASE 489
LOWERWORKS/CARRIER
80022665 1 FRAME 491
80022667 FRAME WELDMENT COMPLETE 493
80017991 2 OUTRIGGER BOX ASSY-FRONT 497
2197110208 OUTRIGGER BEAM ASSEMBLY - 503
(C.E. CONFORMITY)
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
7372100241 CYLINDER ASSEMBLY-6 1/2" OUTRIGGER JACK 505
(COMPLETE ASSEMBLY)
6372100448 CYLINDER ASSEMBLY - OUTRIGGER EXTENSION 507
(COMPLETE ASSEMBLY)
7372100237 CYLINDER ASSEMBLY - 2 1/2" O/R EXTENSION 509
(COMPLETE ASSEMBLY)
7926100744 VALVE ASSEMBLY - OUTRIGGER CONTROL 511
4 SECTION
(COMPLETE ASSEMBLY)
7372100289 CYLINDER ASSEMBLY - 4" POWER PIN 513
(COMPLETE ASSEMBLY)
6512100402 HARNESS ASSEMBLY - OUTRIGGER 517
BOX
(COMPLETE ASSEMBLY)
80013079 3 FENDER INSTALLATION 519
2197110088 4 HOOD INSTALLATION - ENGINE 521
2197110080 FRONT SUB ASSEMBLY - HOOD 525
2197110033 5 FLOAT INSTALLATION - OUTRIGGER 529
6458000040 FLOAT ASSEMBLY - OUTRIGGER 531
(COMPLETE ASSEMBLY)
2197110213 6 EXTERIOR LIGHTS AND ALARM INSTALLTION 533
2197810138 8 COVER INSTALLATION - BATTERY BOX 535
2197110030 10 MIRROR INSTALLATION - 537
REAR VIEW
2197110111 11 STAND INSTALLATION - COUNTERWEIGHT 539
2197110164 12 COOLER INSTALLATION - 541
HYDRAULIC AND TRANSMISSION OIL
7726191192 COOLER ASSEMBLY - 543
HYDRAULIC AND TRANSMISSION OIL
(COMPLETE ASSEMBLY)
2197110062 13 STORAGE TRAY MAT INST’L 545
80027537 14 ESI-CARRIER RT9000E3 547
80018481 HARNESS ASSY CARRIER RT9000E3 549
80011608 PANEL ASSEMBLY-ENGINE RELAYS 555
6512100807 HARNESS ASSEMBLY - ENGINE RELAY PANEL 557
(COMPLETE ASSEMBLY)
80011622 CABLE KIT-RT9000E RELAY PANEL 559
6176100249 BOX ASSEMBLY - OUTRIGGER PIN CONTROLS 561
(COMPLETE ASSEMBLY)
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
6246100222 CABLE ASSY - LH REMOTE O/R REM 563
2197310021 14 LIFT CYL TRAVEL SUPPORT INSTL 565
2197310022 LIFT CYL TRAVEL SUPPORT ASS’Y 567
6372100052 BOTTLE JACK (MODIFIED) 569
7372100009 CYLINDER ASSEMBLY - 571
BOTTLE JACK
2197110065 15 HYDRAULIC RESERVOIR INSTL 575
2197110064 HYDRAULIC RESERVOIR ASSEMBLY 577
7880100043 HYDRAULIC RESERVOIR 581
7437100230 FILTER ASSEMBLY 583
2197610063 16 HYDRAULIC VALVE INSTALLATION 587
WITHOUT DIFFERENTIAL-CARRIER
7926100810 VALVE ASSEMBLY - INTEGRATED OUTRIGGER/ 589
REAR STEER
(COMPLETE ASSEMBLY)
2197610113 VALVE ASSEMBLY - 591
AXLE DISCONNECT & PARKING BRAKE
(COMPLETE ASSEMBLY)
7926003905 VALVE ASSEMBLY - SOLENOID 593
(COMPLETE ASSEMBLY)
6872100000 SWITCH ASSEMBLY - PRESSURE 595
( NORMALLY CLOSED )
(COMPLETE ASSEMBLY)
7926100722 VALVE-MANUAL BLEED OFF PRESSUR 597
7926003922 VALVE ASSEMBLY - 599
DOUBLE SOLENOID
(COMPLETE ASSEMBLY)
2197610003 17 O/R HYD LINES-CARR 605
80015243 18 SUPPLY,PRESSURE & RETURN 609
HYDRAULIC LINES INSTALLATION-CARRIER
WITH AIR-CONDITIONING
80015194 SOLENOID VALVE ASSEMBLY 12V. 615
7926100742 SOLENOID VALVE 2 WAY N.O. 617
80001904 19 HYDRAULIC LINES INSTALLATION - 619
REAR AXLE LOCKOUT
(CARRIER)
2197610008 20 SERV BRAKE HYD LINES-DISC 623
2197610010 21 AXLE DISC & PARK BRAKE LINES 625
2197610004 22 FRT STEER HYD LINES INSTL-CARR 627
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 07, 2010 Rev: 001
Model Number
RT9000E
Serial Number
230986
Item Part Description Page
80022662 24 REAR AXLE INSTALLATION 629
WITH STANDARD DIFFERENTIAL
7049101409 AXLE ASSEMBLY - REAR DRIVE STEER 633
STANDARD DIFFERENTIAL
(COMPLETE ASSEMBLY)
9049112423 DIFF.CARR.GROUP 635
9049112399 HOUSING GROUP 639
9049112406 HUB & SHAFT GROUP 643
9049112401 BRAKE GROUP, 4 SET 647
9049112402 BRAKE ASSY.GROUP 649
80018399 CYL ASSEMBLY-3.50 STEER 651
7372100091 CYLINDER ASSEMBLY - 7" LOCKOUT 653
(COMPLETE ASSEMBLY)
80018887 25 FRONT AXLE INSTALLATION- 655
WITH STANDARD DIFFERENTIAL
7049101408 AXLE ASSEMBLY - FRONT DRIVE STEER 657
STANDARD DIFFERENTIAL
(COMPLETE ASSEMBLY)
9049112419 DIFF.CARR.GROUP 659
9049112399 HOUSING GROUP 663
9049112400 HUB & SHAFT GROUP 667
9049112401 BRAKE GROUP, 4 SET 671
9049112402 BRAKE ASSY.GROUP 673
80018399 CYL ASSEMBLY-3.50 STEER 675
80006812 BRAKE ASSEMBLY - PARKING 677
(COMPLETE ASSEMBLY)
80011140 26 DRIVELINE INSTALLATION 681
80000613 DRIVE LINE ASSEMBLY 683
WITH CENTER BEARING
(COMPLETE ASSEMBLY)
80000700 DRIVELINE ASSEMBLY 685
80000664 DRIVELINE ASSEMBLY 687
6970100088 27 TIRE AND WHEEL INSTALLATION 689
6970100087 TIRE AND WHEEL ASSEMBLY 691
7970140702 WHEEL ASSEMBLY 693
80003831 28 ENGINE INSTALLATION - CUMMINS QSC 697
(WITH AIR CONDITIONING)
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