Case DV209C, DV210C Service Manual

Part number 47772910 1 st edition English December 2014 SERVICE MANUAL DV209C DV210C Tier 4A Vibratory Roller

Contents INTRODUCTION Machine completion and equipment .............................................. 05 [05.102] Machine completion ................................................................ 05.1 Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.400] Engine cooling system ............................................................. 10.3 Hydrostatic drive ......................................................................... 29 [29.218] Pump and motor components ...................................................... 29.1 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems .................................................................. 35.1 [35.300] Reservoir, cooler, and ﬁlters........................................................ 35.2 [35.752] Hydraulic fan drive cooling system ................................................. 35.3 [35.353] Hydraulic travel system ............................................................ 35.4 [35.995] Compaction/vibration hydraulic system ............................................ 35.5 Frames and ballasting ................................................................. 39 [39.100] Frame .............................................................................. 39.1 [39.500] Vibratory roller ...................................................................... 39.2 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.200] Hydraulic control components...................................................... 41.2 [41.206] Pump ............................................................................... 41.3 [41.216] Cylinders ........................................................................... 41.4 Wheels ...................................................................................... 44 [44.160] Compaction drums ................................................................. 44.1 Cab climate control ..................................................................... 50 47772910 15/12/2014

[50.100] Heating ............................................................................. 50.1 Electrical systems ....................................................................... 55 [55.100] Harnesses and connectors ......................................................... 55.1 [55.301] Alternator ........................................................................... 55.2 [55.302] Battery.............................................................................. 55.3 [55.512] Cab controls ........................................................................ 55.4 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.5 [55.408] Warning indicators, alarms, and instruments ...................................... 55.6 Platform, cab, bodywork, and decals ............................................. 90 [90.150] Cab ................................................................................. 90.1 47772910 15/12/2014

47772910 15/12/2014

INTRODUCTION 47772910 15/12/2014 1

Contents INTRODUCTION Foreword - Important notice regarding equipment servicing .................................... 3 Safety rules ..................................................................................... 4 Safety rules ..................................................................................... 5 Safety rules ..................................................................................... 7 Safety rules - Ecology and the environment .................................................. 10 Safety rules - Shop and assembly ............................................................ 11 Safety rules – Hydraulic contamination ....................................................... 13 Personal safety ............................................................................... 14 Torque ........................................................................................ 15 Hydraulic contamination – Contamination .................................................... 18 Consumables ................................................................................. 19 Product identiﬁcation .......................................................................... 24 Product identiﬁcation .......................................................................... 26 47772910 15/12/2014 2

INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks. 47772910 15/12/2014 3

INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47772910 15/12/2014 4

INTRODUCTION Safety rules Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and to safeguard your safety and personal integrity. Your safety and that of the people around you depends on you. It is essential that you understand this manual for a correct inspection, lubrication and repair of this machine. Read this manual carefully and check that: • You understand fully the symbols on the controls and the safety signs used in this manual and on the machine. • You understand fully the speed, stability, braking and steering characteristics of the machine. If you are in any doubt, consult your Dealer. The safety messages in this section concern situations which may arise during normal machine operation, servicing and repair. These safety messages also indicate the different ways of coping with these situations. Other safety messages are used throughout the manual to indicate specific dangers. The information given in this chapter is a summary of the basic rules to respect at all times and does not exempt you from observing traffic regulations or the requirements of insurance companies. The presence of grease, oil, mud or (in winter) ice on the steps and access handles can cause accidents. Make sure they are always clean. When mounting or dismounting from the machine always face the machine and use the steps and access handles on the left-hand side of the machine. LELI12TLB0048AB 1 Wear close fitting clothing and safety equipment appropriate for the job: • Safety helmet • Safety shoes • Heavy gloves • Reflective clothing • Wet weather clothing If the environment conditions make it necessary, the following personal safety equipment should be at hand: • Respirators (or dustproof masks) • Ear plugs or acoustic ears protections • Goggles with lateral shield or masks for eyes protection Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get caught into moving parts. Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified im- mediately. LELI12TLB0049AB 2 47772910 15/12/2014 5

INTRODUCTION Make sure that you fully understand the symbols of the safety decals applied on the machine. Make sure that they are always clean and perfectly legible. Be prepared for emergencies. Always keep a first aid kit and a fire extinguisher close at hand on the machine. Make sure that the fire extinguisher is serviced in accor- dance with the manufacturer’s instructions. LELI12TLB0050AB 3 47772910 15/12/2014 6

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Case DV209C, DV210C Service Manual

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