BOMAG Sanitary landfill Compactor (Fast Moving Soil compactor) BC 672 RB / BC 672 EB / BC 772 RB / BC 772 RS Operation & MAINTEN

Operating instructions Maintenance instructions Catalogue number   %&5%%&5% %&5%%&56 S/N 101 570 53 1005 > (EPA) S/N 101 570 56 1001 > (EPA) )DVWPRYLQJVRLOFRPSDFWRU 6DQLWDU\ODQGILOOFRPSDFWRU

)RUHZRUG %20$* 5 BC 672 RB/EB,BC 772 RB/RS Foreword BOMAG machines are products from the wide product range of BOMAG compaction equip- ment. The vast experience of BOMAG as well as state-of-the-art production and testing meth- ods, such as lifetime tests of all important components and most stringent quality de- mands, ensure highest reliability of your machine. This manual comprises: ● safety regulations ● operating instructions ● maintenance instructions ● trouble shooting Using these instructions will ● help you become acquainted with the machine. ● avoid malfunctions caused by operating errors. Compliance with the maintenance instructions will ● increase the reliability of the machine on the waste disposal site, ● prolong the lifetime of the machine, ● reduce repair costs and downtimes. BOMAG does not assume liability for the function of the machine ● if the operation of the machine does not com- ply with the operating instructions, ● if the machine is used for purposes other that the ones mentioned in these instructions (refer to the safety regulations). No warranty claims can be lodged for damage re- sulting from ● operating errors, ● insufficient maintenance and ● the use of wrong fuels and lubricants. Please note! These instructions were written for the operator and the service personnel on the waste disposal site. Always keep this manual close at hand, e.g. in the tool compartment of the machine or in the contain- er provided for this purpose. This operation and maintenance manual is part of the machine. You should only operate the machine after you have been instructed and by observing these instructions. Please observe strictly the safety regulations. Please observe also the guidelines of the Civil En- gineering Liability Association "Safety Rules for the Operation of Road Rollers and Soil Compac- tors" and the applicable instructions for prevention of accidents. For your own personal safety you should only use genuine BOMAG spare parts. We reserve the right for technical modifica- tions without prior notification. These operating and maintenance instructions are also available in other languages. You can also obtain the spare parts catalogue and the repair instructions from your BOMAG dealer against the serial number of your machine. Information about the correct use of our machines on waste disposal sites are also available from your BOMAG dealer. The above mentioned and following notes do not extent or replace the warranty and liability condi- tions mentioned in the general terms of business of BOMAG. We wish you successful work with your BOMAG machine. BOMAG GmbH & Co. OHG Printed in Germany Copyright by BOMAG

)RUHZRUG %20$* 6 BC 672 RB/EB,BC 772 RB/RS Please fill in . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine type (Fig. 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial-number (Fig. 1 and 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine type (Fig. 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine number (Fig. 3) L Note Supplement the above data together with the commissioning protocol. During commissioning our organisation will in- struct you in the operation and maintenance of the machine. Please observe strictly the safety regulations and all notes on risks and dangers! Fig. 1 Fig. 2 Fig. 3

Table of Contents %20$* 7 BC 672 RB/EB,BC 772 RB/RS 7HFKQLFDO’DWD  6DIHW\UHJXODWLRQV  ,QGLFDWRUVDQG&RQWUROV  3.1 General notes 28 3.2 Description of indicators and control elements 28 2SHUDWLRQ  4.1 General notes 44 4.2 Tests before taking into operation 44 4.3 Starting the engine 45 4.4 Starting under low temperatures 48 4.5 Starting with jump leads 49 4.6 Driving the machine 49 4.7 Emergency exit 52 4.8 Actuating the emergency stop switch 53 4.9 Operating the dozer blade 53 4.10 Operating the bucket (RS) 54 4.11 Operating the service brake 56 4.12 Operating the parking brake 57 4.13 Starting and adjusting the air conditioning 58 4.14 Air conditioning, switching Reheat – operation on/off 62 4.15 Air conditioning, changing between circulation air/fresh air operation 63 4.16 Air conditioning, heating operation 64 4.17 Shutting the engine down 65 4.18 Parking on a slope 67 4.19 Towing the machine 68 4.20 Transport of the machine 70 0DLQWHQDQFH  5.1 General notes on maintenance 74 5.2 Fuels and lubricants 75 5.3 Table of fuels and lubricants 78 5.4 Running-in instructions 79 5.5 Maintenance chart 80 5.6 Check the engine oil level 82 5.7 Checking the fuel level 82 5.8 Checking the hydraulic oil level 83 5.9 Visual inspection of the machine for damage and leaks 83 5.10 Check the coolant level 84 5.11 Check the oil level in the splitter gear 86 5.12 Checking/emptying the fuel pre-cleaner (water separator) 86 5.13 Lubricating the joints and bearings on the bucket (RS) 87 5.14 Service the air conditioning (summer operation) 88

Table of Contents %20$* 8 BC 672 RB/EB,BC 772 RB/RS 5.15 Check the fastening of the scrapers 91 5.16 Change the engine oil 92 5.17 Changing the engine oil filter 93 5.18 Check the engine mounts 93 5.19 Checking condition of radiator, intercooler and hydraulic oil cooler, clean, cleaning the engine 94 5.20 Checking the oil level in the planetary gears 96 5.21 Checking the battery, greasing the poles, checking the battery disconnect switch 96 5.22 Checking, filling the central lubrication system 97 5.23 Checking the condition and tension of the generator V-belt, replacing the V- belt 99 5.24 Check condition and tension of refrigerant compressor V-belt, replace the V- belt 101 5.25 Checking the condition and tension of the fan V-belt, replacing the V-belt 102 5.26 Replacing the fresh air and circulation air filters 104 5.27 Checking the anti-freeze concentration 105 5.28 Oil change in planetary gear 106 5.29 Checking, adjusting the valve clearance 107 5.30 Changing the fuel filter cartridge 108 5.31 Changing the fuel prefilter element 109 5.32 Checking the fastening of engine / turbo charger / combustion air hoses 111 5.33 Changing the fuel filter for the cabin heater (diesel) 112 5.34 Checking, cleaning the oil bath air filter for the cabin heater (diesel) 112 5.35 Changing the hydraulic oil fine filter 113 5.36 Changing hydraulic oil and breather filter 114 5.37 Change oil and filter in the splitter gear 116 5.38 Checking the condition of the articulated joint 117 5.39 Changing the injection valve 118 5.40 Check turbo charger compressor outlet, clean if necessary. 118 5.41 Changing the crankcase ventilation valve 119 5.42 Changing the coolant pump 120 5.43 Changing the pressure retaining valve on te injection pump 120 5.44 Changing the coolant, venting the cooling system 121 5.45 Adjust scrapers and edge cutter 122 5.46 Replacing the pad foot caps 123 5.47 Checking the cutting plates, replacing the cutting plates if necessary 126 5.48 Changing the dry air filter cartridge 126 5.49 Retightening bolted connections 128 5.50 Checking the preheating system. Maintenance in case of frost. 129 5.51 Fill the provision tank for the windscreen washer system 130 5.52 Drain off dirty fluids from front and rear frame 131

Table of Contents %20$* 9 BC 672 RB/EB,BC 772 RB/RS 5.53 Conservation 132 7URXEOHVKRRWLQJ  6.1 General notes on trouble shooting 134 6.2 Engine problems 135

Table of Contents %20$* 10 BC 672 RB/EB,BC 772 RB/RS

BOMAG Sanitary landfill Compactor (Fast Moving Soil compactor) BC 672 RB / BC 672 EB / BC 772 RB / BC 772 RS Operation & MAINTEN

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