New Holland 555E/575E/655E/675E Backhoe Loaders Owners Manual

          NOT FOR REPRODUCTION

                                                                                                                                                                                                                                                                                                                                                                                                            NOT FOR REPRODUCTION

                            NOT FOR REPRODUCTION

0-1 NOT FOR REPRODUCTION

0-3 FEDERAL EMISSIONS WARRANTY (California owners emissions warranty is covered elsewhere) New Holland warrants that your new 1998 and later heavy-duty off-road diesel engine was designed, built, and equipped to conform to applicable U.S. Environmental Protection Agency regulations for a period of use of five years or 3,000 hours of operation, whichever occurs first. The new model year, class of diesel engine, and emission application determination for your engine are identified on the emission control information label affixed to the top of your engines rocker arm cover. The warranty period begins on the date the new equipment is sold to the first retail purchaser. Any emission control system parts which are proven defective during normal use will be repaired or replaced during the warranty period. The warranty repairs and service will be performed by any authorized New Holland dealer at the dealers place of business, with no charge for parts or labor (including diagnosis). As the engine owner, you are responsible to perform all the required maintenance listed in your owners manual. New Holland will not deny an emission warranty claim solely because you have no record of maintenance; however, a claim may be denied if your failure to perform maintenance resulted in the failure of a warranted part. Receipts covering regular maintenance should be retained in the event of questions and these receipts should be passed on to each subsequent owner of the engine. It is recommended replacement parts used for maintenance or repairs be New Holland Service Parts to maintain the quality originally designed into your emission certified engine. The use of non-New Holland parts does not invalidate the warranty on other components unless the use of such parts causes damage to warranted parts. New Holland wishes to assure the emission control systems warranty is being properly administered. If you believe you have not received the service entitled to under this warranty, you should contact the nearest New Holland Branch Office for assistance. The address and phone number of each Branch Office is in your vehicle owners manual. If additional assistance or information is needed, contact: Service Department New Holland North America, Inc. 500 Diller Avenue New Holland, PA 17557 (717) 355-1121 Please note that the Emission Warranty does not cover: 1. Systems and parts that were not first installed on the new equipment or engine as original equipment by New Holland. 2. Part malfunctions caused by abuse, misuse, improper adjustment, modification, alteration, tampering, disconnection, improper or inadequate maintenance, or use of non-recommended fuels and lubricating oils. 3. Accident caused damage, acts of nature, or other events beyond New Hollands control. 4. Replacement of expendable items made in connection with scheduled maintenance. 5. Parts requiring replacement, inspection or adjustment maintenance intervals for reasons other than being defective. 6. Parts which are not New Holland Service Parts. 7. Loss of time, inconvenience, loss of use of equipment/engine or commercial loss. 8. Equipment with altered or disconnected hourmeter where the hours cannot be determined. 9. Equipment normally operated outside the United States. 10. Non-defective parts replaced by other than New Holland dealers. Coverage This emission control system warranty applies to the following 450 and 450T engine emission control parts. Fuel Injection Pump Fuel Injectors Turbocharger Intake Manifold Exhaust Manifold Boost Pressure Tubing-connection to Aneroid Device ON F.I.P. NOT FOR REPRODUCTION

0-5 TABLE OF CONTENTS Section 1 -- Introduction Quick Reference Guide 1-1 ............................................................... Product Identification 1-2 ............................................................. Important Ecological Considerations 1-5 ................................................ Safety Precautions 1-6 ............................................................... Safety Decals 1-14 .................................................................... Safety Features and Machine Security 1-17 .............................................. Universal Symbols 1-19 ............................................................... Section 2 -- General Information Quick Reference Guide 2-1 ........................................................... Machine 2-2 ........................................................................ Cab 2-4 ............................................................................ Controls and Instruments -- Overview and Function 2-8 ................................... Transmission 2-18 .................................................................... Loader 2-24 .......................................................................... Backhoe 2-26 ........................................................................ Towing 2-34 .......................................................................... Section 3 --Controls and Operation Quick Reference Guide 3-1 ........................................................... Cab Doors and Windows 3-2 .......................................................... Seat Adjustment 3-3 ................................................................. Climate Controls 3-6 ................................................................. Hand and Foot Controls -- Pedals and Levers (Power Shuttle) 3-10 .......................... Brakes (Power Shuttle) 3-11 ........................................................... Hand and Foot Controls -- Pedals and Levers (Power Shift) 3-12 ............................ Brakes (Power Shift) 3-13 .............................................................. Front Instrument Panel 3-14 ............................................................ Side Mounted Instrument Panel 3-17 .................................................... Transmission Controls (4x4 Power Shuttle) 3-38 .......................................... Transmission Controls (4x2 Power Shift) 3-42 ............................................. Operating the Engine 3-49 ............................................................. Loader Controls 3-55 .................................................................. Backhoe Controls 3-66 ................................................................ Ballasting and Tires 3-80 ............................................................... Section 4 -- Lubrication and Maintenance Filling and Service Points 4-1 .......................................................... Warning Lights 4-2 ................................................................... Lubrication and Maintenance Table 4-4 ................................................. Fuels 4-5 ........................................................................... Loader Support 4-6 .................................................................. Daily Service or as required 4-7 ........................................................ Air Cleaner Servicing 4-11 ............................................................. 50--hour Service 4-12 ................................................................. 300--hour Service 4-20 ................................................................ 600--hour Service 4-25 ................................................................ 1200--hour/12 Month Service 4-31 ...................................................... 1200--hour/24 Month Service 4-35 ...................................................... General Maintenance -- As Required 4-36 ................................................ Bulb Replacement 4-40 ................................................................ Fuses 4-42 .......................................................................... Section5 -- Trouble--shooting 5-1 ........................................................ Section 6 -- Specifications 6-1 ............................................................ Index 6-17 ............................................................................... Predelivery Service 6-21 ................................................................. Delivery Report 6-25 ..................................................................... First 50--hour Service 6-29 ................................................................ NOT FOR REPRODUCTION

0-6 OWNER ASSISTANCE We at New Holland and your New Holland dealer want you to be completely satisfied with your invest- ment. Normally any problems with your equipment will be handled by your dealers Service Department. Sometimes, however, misunderstanding can occur. If your problem has not been handled to your satisfaction, we suggest the following. 1. Contact the owner or General Manager of the dealership, explain the problem, and request assistance. When additional assistance is needed, your dealer has direct access to our branch office. 2. If you cannot obtain satisfaction by doing this, contact the branch office in your area and provide them with: • Your name, address, and telephone number • Machine model and serial number • Dealership name and address • Machine purchase date and amount of use • Nature of problem Atlanta 4727 N Royal Atlanta Dr Suite P Caller Service 105018 Tucker, GA 30085-5018 Telephone: (770) 723-3605 States: AL, FL, GA, KY, MS, NC, SC, TN, VA Dallas 1340 Walnut Hill Lane Bldg 2 P.O. Box 167528 Irving, TX 75016-7528 Telephone: (972) 756-4919 States: AR, AZ, CA, CO, HI, KS, LA, MO, NM, NV, OK, TX, UT Minneapolis 6301 W Old Shakopee Rd P.O. Box 1342 Minneapolis, MN 55440-1342 Telephone: (612) 887-4231 States: AK, IA, ID, IL, MN, MT, ND, NE, OR, SD, WA, WI, WY New Holland 200 Commerce St. P.O. Box 527 Mountville, PA 17554-0527 Telephone: (717) 285-8302 States: CT, DE, IN, MA, MD, ME, MI, NH, NJ, NY, OH, PA ,RI, VT, WV Calgary Suite 220 3030 Third Ave. NE Box 1616, Stn M Calgary, AB CANADA T2P 2M7 Telephone: (403) 569-3208 3. If you need further assistance contact: Service Department Mail Station 500 New Holland North America, Inc. New Holland, PA 17557 When contacting your branch office or Service Department, be aware that your problem will likely be resolved in the dealership using the dealers facilities, equipment, and personnel. So it is important that your initial contact be with the dealer. A Service Publications Catalog & Order Form is available which lists the operators and service manuals for many prior model and most current model Ford - New Holland - Versatile tractors, equipment, and consumer products. To obtain a copy of this catalog, please call 1-800-635-4913. NOT FOR REPRODUCTION

0-7 PRECAUTIONARY STATEMENTS PERSONAL SAFETY Throughout this manual and on machine decals, you will find precautionary statements (CAUTION, WARNING, and DANGER) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. CAUTION: THE WORD CAUTION IS USED WHERE A SAFE BEHAVIORAL PRACTICE AC- CORDING TO OPERATING AND MAINTENANCE INSTRUCTIONS AND COMMON SAFETY PRACTICES WILL PROTECT THE OPERATOR AND OTHERS FROM ACCIDENT INVOLVEMENT. WARNING: THE WORD WARNING DENOTES A POTENTIAL OR HIDDEN HAZARD WHICH HAS A POTENTIAL FOR SERIOUS INJURY. IT IS USED TO WARN OPERATORS AND OTHERS TO EX- ERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHIN- ERY. DANGER: THE WORD DANGER DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH A SERIOUS HAZARD. FAILURE TO FOLLOW THE CAUTION, WARNING, AND DANGER INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH. MACHINE SAFETY Additional precautionary statements (ATTENTION and IMPORTANT) are followed by specific instructions. These statements are intended for machine safety. ATTENTION: The word ATTENTION is used to warn the operator of potential machine damage if a certain procedure is not followed. IMPORTANT: The word IMPORTANT is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed. NOT FOR REPRODUCTION

New Holland 555E/575E/655E/675E Backhoe Loaders Owners Manual

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