NEW HOLLand LB75.B LB90.B LB110.B LB115.B Loader BACKHOE Operators Manual

OPERATOR'S MANUAL LB75.B LB90.B LB110.B LB115.B LOADER BACKHOES 60366091-03 NA Issued 01-2004 Revised 04-2004 Revised 05-2005 NOT FOR REPRODUCTION

OPERATOR’S MANUAL LB75.B LB90.B LB110.B LB115.B (4WS) NOT FOR REPRODUCTION

IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: • Is instructed in safe and proper use of the machine. • Reads and understands the Manual(s) pertaining to the machine. • Reads and understands ALL Safety Decals on the machine. • Clears the area of other persons. • Learns and practises safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow New Holland Construction instructions on machine operation and maintenance. Reproduction or translation, even partial, is prohibited without written authorization from New Holland Constrction 603.66.091.03 Copyright  2004 Issued 05-2005 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. The words Danger , Warning or Caution used on the safety decals have the following significance: • DANGER: Indicates an immediate hazardous situation that, if not avoided, could result in serious injury or even death. The colour associated with Danger is RED. • WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury. The colour associated with Warning is ORANGE. • CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor injury. It may also be used to alert against unsafe practices. The colour associated with Caution is YELLOW. Certain decals, in conformity with the ISO standard are in several parts. They must be interpreted as follows: • The upper panel indicates the nature of the danger. • The lower panel indicates appropriate avoidance of the danger. • Background colour is YELLOW. • Prohibition symbols such as if used, are RED. THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH. WARNING NOT FOR REPRODUCTION

QUICK REFERENCE SECTION GUIDE Shown are the Sections contained within this manual. 1 - To the owner 2 - Identification numbers/Machine components 3 - Safety/Decals/Hands signals 4 - Controls/Instruments/Accessories 5 - Operating Instructions 6 - Job site and road instructions 7 - Servicing intervals 8 - Lubrication/Filters/Fluids 9 - Maintenance/Adjustments 10 - Electrical system 11 - Storage 12 - Specifications 13 - Forms and declarations 14 - Alphabetical index NOT FOR REPRODUCTION

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TABLE OF CONTENTS SECTION 1 - TO THE OWNER .................................................................................................................. 1-1 LB75.B, LB90.B, LB110.B and LB115.B Loader Backhoes .................................................................... 1-1 Right, left, front and rear of the machine ................................................................................................. 1-4 SECTION 2 - IDENTIFICATION NUMBERS/MACHINE COMPONENTS .................................................. 2-1 Type, serial number and year of manufacture of the machine ................................................................ 2-1 Identification of main components ........................................................................................................... 2-4 SECTION 3 - SAFETY/DECALS/HANDS SIGNALS .................................................................................. 3-1 Decals ..................................................................................................................................................... 3-7 Hand signals ......................................................................................................................................... 3-14 SECTION 4 - CONTROLS/INSTRUMENTS/ACCESSORIES .................................................................... 4-1 Cab doors ................................................................................................................................................ 4-1 Steps and access handles ...................................................................................................................... 4-1 Front instrument panel ............................................................................................................................ 4-2 Side mounted instrument panel .............................................................................................................. 4-4 Operator's compartment controls ............................................................................................................ 4-7 Operator's seat ...................................................................................................................................... 4-33 Loader attachment controls (mechanical version) ................................................................................. 4-36 Loader attachment controls (pilot version) ............................................................................................ 4-39 Backhoe attachment mechanical controls ............................................................................................. 4-42 Backhoe attachment hydraulic controls ................................................................................................ 4-49 Heating, ventilation and air conditioning controls - First version ........................................................... 4-54 Heating and air conditioning controls - Second version ........................................................................ 4-56 Cab air filter ........................................................................................................................................... 4-58 Brake fluid reservoir .............................................................................................................................. 4-59 Operator's compartment windows ......................................................................................................... 4-60 Loader attachment safety strut .............................................................................................................. 4-61 Fuel tank ............................................................................................................................................... 4-62 Hydraulic reservoir ................................................................................................................................ 4-63 Battery and tool box .............................................................................................................................. 4-63 Rear view mirrors .................................................................................................................................. 4-63 Engine side panels ................................................................................................................................ 4-64 Heater control valve .............................................................................................................................. 4-64 Reversible stabilizer pads ...................................................................................................................... 4-64 Loader bucket quick coupler .................................................................................................................. 4-65 Rotating beacon ..................................................................................................................................... 4-65 Attachment safety valves ....................................................................................................................... 4-66 Backhoe bucket mechanical quick coupler ........................................................................................... 4-67 Backhoe bucket hydraulic quick coupler ................................................................................................ 4-68 NOT FOR REPRODUCTION

TABLE OF CONTENTS SECTION 5 - OPERATING INSTRUCTIONS ............................................................................................. 5-1 Before operating the machine ................................................................................................................. 5-1 Operating the machine ............................................................................................................................ 5-2 Running-in period .................................................................................................................................... 5-3 Starting the engine .................................................................................................................................. 5-4 Starting the engine in cold weather with an air intake heater (grid heater) ......................................................................................................................................... 5-5 Stopping the engine ................................................................................................................................. 5-6 Operating the machine in cold weather ................................................................................................... 5-7 Operating the machine in hot weather ..................................................................................................... 5-7 Setting the backhoe attachment in working position ............................................................................... 5-8 Locking or unlocking the backhoe attachment ...................................................................................... 5-10 Setting the backhoe attachment in the road travel position ................................................................... 5-12 On road travel requirements .................................................................................................................. 5-14 Replacing a backhoe bucket ................................................................................................................. 5-15 Replacing a loader bucket ..................................................................................................................... 5-16 Differential lock ...................................................................................................................................... 5-17 Loader bucket mounted forks ................................................................................................................. 5-19 Hydraulic speed control ......................................................................................................................... 5-21 Backhoe attachment auxiliary hydraulic tools......................................................................................... 5-24 Hand-held auxiliary hydraulic tools ......................................................................................................... 5-25 2 or 4 wheel drive .................................................................................................................................. 5-26 Lifting and craning loads with the loader attachment ............................................................................ 5-27 Maximum lifting loads using bucket mounted pallet forks ...................................................................... 5-28 Transporting the machine ...................................................................................................................... 5-29 Lifting the machine ................................................................................................................................ 5-30 Towing the machine .............................................................................................................................. 5-31 Operating the machine in water ............................................................................................................. 5-33 Parking the machine .............................................................................................................................. 5-33 SECTION 6 - JOB SITE AND ROAD INSTRUCTIONS .............................................................................. 6-1 Instructions for use .................................................................................................................................. 6-1 Road travel .............................................................................................................................................. 6-2 Job site travel .......................................................................................................................................... 6-7 Loader attachment operating instructions ............................................................................................... 6-9 Backhoe attachment operating instructions ........................................................................................... 6-14 Ballasting and tyres ............................................................................................................................... 6-20 SECTION 7 - SERVICING INTERVALS ...................................................................................................... 7-1 Servicing instructions ............................................................................................................................... 7-1 Hourmeter ................................................................................................................................................ 7-2 intervals ................................................................................................................................................... 7-3 NOT FOR REPRODUCTION

TABLE OF CONTENTS SECTION 8 - LUBRICATION/FILTERS/FLUIDS ........................................................................................ 8-1 Fluids and lubricants ............................................................................................................................... 8-1 Fluid and lubricant capacities and specifications .................................................................................... 8-2 Grease points .......................................................................................................................................... 8-3 Levels ...................................................................................................................................................... 8-9 Engine ................................................................................................................................................... 8-13 Cooling system ...................................................................................................................................... 8-16 Fuel system ........................................................................................................................................... 8-18 Releasing the pressure in the hydraulic system .................................................................................... 8-21 Hydraulic system ................................................................................................................................... 8-22 Air filter .................................................................................................................................................. 8-27 Transmission (POWER SHUTTLE) ....................................................................................................... 8-31 Transmission (POWERSHIFT) .............................................................................................................. 8-34 Front drive axle and reduction gears (4 wheel drive and 4WS) ............................................................ 8-37 Rear axle and reduction gears .............................................................................................................. 8-40 SECTION 9 - MAINTENANCE/ADJUSTMENTS ........................................................................................ 9-1 Wheels and tyres .................................................................................................................................... 9-1 Loader bucket mechanical/hydraulic self levelling/return to dig adjustment ............................................ 9-3 Radiator, coolant and air conditioning condenser .................................................................................... 9-6 Engine alternator and fan belt ................................................................................................................. 9-7 Turbocharger ........................................................................................................................................... 9-8 Engine rocker arm clearance adjustment ................................................................................................ 9-9 Machine inspection and cleaning ............................................................................................................ 9-9 Cylinder leak inspection ........................................................................................................................ 9-10 Air conditioning ....................................................................................................................................... 9-10 Draining the telescopic dipper ................................................................................................................ 9-11 Cab filters .............................................................................................................................................. 9-12 Heater unit and air conditioning cooler .................................................................................................. 9-13 Parking brake adjustment ..................................................................................................................... 9-13 Brake fluid ............................................................................................................................................. 9-14 Backhoe bucket excavation position ..................................................................................................... 9-15 Telescopic dipper ................................................................................................................................... 9-15 Front wheel adjustments ....................................................................................................................... 9-16 Front wheel adjustments (4WS) ............................................................................................................ 9-17 Rops/fops cab (or protective frame) ...................................................................................................... 9-18 Troubleshooting .................................................................................................................................... 9-20 SECTION 10 - ELECTRICAL SYSTEM .................................................................................................... 10-1 Fuses and relays ................................................................................................................................... 10-1 Battery ................................................................................................................................................... 10-6 Connecting a booster battery ................................................................................................................ 10-8 NOT FOR REPRODUCTION

TABLE OF CONTENTS Alternator ............................................................................................................................................... 10-9 Starter motor .......................................................................................................................................... 10-9 Bulbs .................................................................................................................................................... 10-10 Replacing a bulb .................................................................................................................................. 10-10 SECTION 11 - STORAGE ......................................................................................................................... 11-1 SECTION 12 - SPECIFICATIONS ............................................................................................................. 12-1 Engine - 95 HP / 71 kW ......................................................................................................................... 12-1 Engine - 110 HP / 82 kW ....................................................................................................................... 12-1 Cooling system ...................................................................................................................................... 12-1 Fuel system ........................................................................................................................................... 12-2 Transmission (LB75.B - LB90.B - LB110.B models) ............................................................................. 12-2 Transmission (LB115.B 4WS model) .................................................................................................... 12-2 Electrical system .................................................................................................................................... 12-2 Brakes ................................................................................................................................................... 12-2 Steering ................................................................................................................................................. 12-2 Rear axle ............................................................................................................................................... 12-3 Hydraulic system ................................................................................................................................... 12-3 Front counterweight ............................................................................................................................... 12-3 Radiator coolants ................................................................................................................................... 12-3 Rront wheel tyre pressures and permissible loads (LB75.B - LB90.B - LB110.B models) .................... 12-4 Four wheel drive tyre combinations ....................................................................................................... 12-4 Rear wheel tyre pressures and permissible loads (LB75.B - LB90.B - LB110.B models) ..................... 12-5 Front and rear wheel tyre pressures and permissible loads (LB115.B 4WS model) ............................. 12-5 Road speeds ......................................................................................................................................... 12-6 Models LB75.B - LB90.B - LB110.B loader attachment dimensions and performance ............................................................................................................ 12-8 Model LB115.B 4WS loader attachment dimensions and performance .......................................................................................................... 12-10 Models LB75.B - LB90.B backhoe attachment dimensions and performance .......................................................................................................... 12-12 Model LB110.B backhoe attachment dimensions and performance .......................................................................................................... 12-14 Model LB115.B 4WS backhoe attachment dimensions and performance .......................................................................................................... 12-16 Models LB75.B - LB90.B lifting capacities ........................................................................................... 12-18 Model LB110.B lifting capacities .......................................................................................................... 12-19 Model LB115.B 4WS lifting capacities ................................................................................................. 12-20 SECTION 13 - FORMS AND DECLARATIONS ......................................................................................... 1-1 initial 50-hour service - check and adjust as required ........................................................................... 1-11 SECTION 14 - ALPHABETICAL INDEX ................................................................................................... 13-1 NOT FOR REPRODUCTION

1-1 SECTION 1 4 TO THE OWNER LB75.B, LB90.B, LB110.B AND LB115.B LOADER BACKHOES New Holland Construction 1 CT03B029 Dealer’s Stamp NOT FOR REPRODUCTION

NEW HOLLand LB75.B LB90.B LB110.B LB115.B Loader BACKHOE Operators Manual

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