Kubota Bx25 Tractor Workshop Service Manual for Repair
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I BX25, RCK54(P)-23BX, RCK60B-23BX, LA240, BT601, WSM SAFETY INSTRUCTIONS A SAFETY FIRST This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit. A DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. A WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. A CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. • IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed. • NOTE : Gives helpful information . BEFORE SERVICING AND REPAIRING • Read all instructions and safety instructions in this manual and on your machine safety decals. • Clean the work area and machine. • Park the machine on a firm and level ground, and set the parking brake. • Lower the implement to the ground. • Stop the engine, and remove the key. • Disconnect the battery negative cable. • Hang a ''~O NOT OPERATEn tag in operator station.
BX25, RCK54(P)-23BX, RCKSOB-23BX, lA240, BTS01, WSM SAFETY INSTRUCTIONS SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Do not alter or remove any part of machine safety system. • Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions. • Never start the engine while standing on ground. Start the engine only from operator's seat. SAFETY WORKING • Do not work on the machine while under the influence of alcohol, medication, or other substances or while fatigued. • Wear close fitting clothing and safety equipment appropriate to the job. • Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended. • When servicing is performed together by two or more persons, take care to perform all work safely. • Do not work under the machine that is supported solely by a jack. Always support the machine by safety stands. • Do not touch the rotating or hot parts while the engine is running. • Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise, hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely. • Escaping fluid (fuel or hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. • Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect or attempt repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system. • High voltage exceeding 100 V is generated in the ECU, and is applied to the injector. Pay sufficient caution to electric shock when performing work activities. 2
BX25, RCK54(P)-23BX, RCK60B-23BX, LA240, BT601, WSM SAFETY INSTRUCTIONS • + - AVOID FIRES • Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area . • To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. • Battery gas can explode. Keep sparks and open flame away from the top of battery, especially when charging the battery. • Make sure that no fuel has been spilled on the engine. VENTILATE WORK AREA • If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. PREVENT ACID BURNS • Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately. DISPOSE OF FLUIDS PROPERLY • Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, electrolyte and other harmful waste. 3
BX25, RCK54(P)-23BX, RCK60B-23BX,lA240, BT601, WSM SAFETY INSTRUCTIONS PREPARE FOR EMERGENCIES • Keep a first aid kit and fire extinguisher handy at all times. • Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. 4
I BX25, RCK54(P)-23BX, RCK60B-23BX, LA240, BT601, WSM SAFETY INSTRUCTIONS SAFETY DECALS The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list. (1) Part No. K2581-6548-1 1AGAJAXAP042E (3) Part No. K2581-6552-1 (4) Part No. K2581-6549-1 Do not put hands Diesel fuel No fire under the rear fender. only 1 i AWAR,NINGl l - ~ Il@1 [ • ~. ,~-~~.-'- lAGAJAXAP047E (2) (3) (2) Part No. K2581-6548-1 Never modify or repair a ROPS because welding, grinding, drilling or culling any portion may weaken the sb'Ucture. ~ TO AVOID PERSONAL INJURY WHEN RAISING OR FOLDING ROPS: 1. Set parking brake and stop engine. 2. Remove any obstruction that may prevent raising or folding of the ROPS. 3. Do not allow any bystanders. 4. AI way s per for m function from a stable position at the rear 01 the tractor. 5. Hoi d the top 0 j the ROPS securely when raising or folding. 6. Make sure all pins are installed and locked. ... .,. . 3TAAAAGCP004A 5 I
BX25, RCK54(P)-23BX, RCK60B-23BX, LA240, BT601, WSM SAFETY INSTRUCTIONS (1) Part No. K2581-6554-1 (2) Part No. K2591-6557-2 1 AGAJAXAP044E (3) Part No. K2581-6556-1 ~ TO AVOID PERSONAL INJURY 1 Attacll nul Ie!! or tOl.'lecl loaels io the Illtch only. 2. Use tile 3-1)0Il1t IlIte!l onlv wl1l1 equipment [Ieslgnecl tor 3-point Ililch usage 1AGAJAXAP046E (4) Part No. K2581-6555-1 A CAUTION TO AVOID PERSONAL INJURY FROM SEPARATION: l11l GROOVE - J I-GROOVE [g!1] DO NOT EXTEND LIFT ROD BEYOND THE GROOVE ON THE THREADED ROD. . . . . ... 3TAAAAJCP001A 6
BX25, RCK54(P)-23BX. RCK60B-23BX, lA240, BT601, WSM SAFETY INSTRUCTIONS (1) Part No. K2581-6557-1 (2) Part No. K2581-6547-1 Stay clear of engine fan and fanbelt (3) Part No. K2581-6542-1 (4) Part No. K2581-6543-1 Do not touch hot surface like muffler, etc. 1AGAJAXAP049E 1AGAJAXAP048E 1AGAJAXAP052E 1AGAJAXAP050E 3TAAAAGCP005A 7
BX25, RCK54(P)-23BX, RCK60B-23BX, LA240, BT601, WSM SAFETY INSTRUCTIONS (1) Part No. K2561-6115-1 (2) Part No, K2561-6116-1 KEEP OUT OF THE REACH OF CHILDREN. 00 NOT TIP. DO NOT OPEN BATTERY' FLUSH ~GET EYES ~ MEDICAL IMMEDIATELY t!~:if. HELP WITH WATER . - ~ FAST 1AGAJAXAP053E I I I EXPLOSIVE I GASEScAN CAUSE I BUNDNESS OR INJURY NO - SPARKS -FLAMES • SMOKING 1AGAJAXAP054E CARES FOR SAFETY ALERT LABELS 1. Always keep the labels clean and avoid damaging them. If a label is dirty, clean it with soap and water. Then wipe it with a soft cloth. Never use a solvent like thinner or acetone, which may erase letters or symbols. 2. When you wash the machine using a high pressure washer. do not pour high pressure water directly on any label to prevent it from peeling off. 3. If any label is damaged or missing. place an order with your dealer for replacement. 4. Before you affix a new label, completely clean the surface on which the label is placed. Wait until the surface is dry, and then affix 5. the label in its place. When you replace any part carrying a label, replace the label with a new one at the same time. 3TAAAAFCP006A 8
BX25, RCK54(P)·23BX, RCK60B·23BX, LA240, BT601, WSM SPECIFICATIONS SPECIFICATIONS Model BX25 PTO power 13.2 kW (17.7 HP)' Maker KUBOTA Model D902·E3·BX·2 Type Indirect Injection, vertical, water·cooled, 4·cycle diesel Number of cylinders 3 Bore and stroke 72 x 73.6 mm (2.83 x 2.90 in.) Engine Total displacement 898 cm,j (54.8 cu.in.) Engine gross power 17.1 kW (23.0 HP) Rated revolution 3200min-' (rpm) Maximum torque 56.1 N'm (5.7 kgf-m, 41.4 ft-Ibs) Battery 12 V, CCA : 535 A, RC : 80 min. Fuel Diesel fuel No. 2·D [above -10°C (14 OF)], Diesel fuel No.1 [below -10°C (14 OF)] Fuel tank 25 L (6.6 U.S.gals, 5.5 Imp.gals) Engine crankcase (with filter) 3.1 L (3.3 U.S.qts., 2.73 Imp.qts) Capacities 2.7 L (2.8 U.S.qts., 2.4 Imp.qts) Engine coolant 0.4 L (0.4 U.S.qts, 0.4 Imp.qts) Recovery tank Transmission case 11.6 L (3.1 U.S.gals, 2.6 Imp.gals) Overall length (without 3P) 2170 mm (85.4 in.) Overall length (with 3P) 2490 mm (98.0 in.) 1145 mm (45.1 in.) Overall width (with ROPS) 2140 mm (84.3 in.) Overall height (with Folded ROPS) 1610 mm (63.4 in.) Dimensions (Top of steering 1255 mm (49.4 in.) wheel) 1400 mm (55.1 in.) Wheel base Min. ground clearance 175 mm (6.9 in.) Front 910 mm (35.8 in.) Tread 820 mm (32.2 in.) Rear Weight (with ROPS) 690 kg (1520 Ibs) Clutch NIA 18 x 8.50 -10 (Turf, Bar, Ind.) Front Tires 26 x 12.00 - 12 (Turf, Bar, Ind.) Rear Hydrostatic power steering Steering Travelling system Main: Hydrostatic transmission, High·Low gear shift (2 forward and 2 reverse) Transmission Wet disk type Brake 2.3 m (7.5 feet) Min. turning radius (without brake) Directional control, auto-return lever system Hydraulic control system 23.5 Llmin. (6.2 U.S.gals.lmin., 5.2 Imp.gals.lmin.) Pump capacity Hydraulic SAE Category I I Three point hitch unit 5390 N (550 kg, 1210 Ibs) At lift points Max. lift force 3040 N (310 kg, 680 Ibs) 24 in. behind points SAE 1·3/8, 6 splines PTO Shaft Rear 1 speed (540 min-' (rpm) at 3142 engine min- 1 (rpm» Revolution PTO USA No.5 (KUBOTA 10·tooth) involute spline PTO Shaft Mid 1 speed (2500 min- 1 (rpm) at 3043 engine min-' (rpm)) Revolution NOTE: 'Manufacture's estimate. The company reserves the right to change the speCifications Without notice. "See and check IMPLEMENT LIMITATIONS. W1028103 9
BX25, RCK54(P)-23BX, RCK60B-23BX, LA240, BT601, WSM TRAVELLING SPEEDS TRAVELLING SPEEDS Model BX25 Tire size (Rear) 26 x 12.00 12 Range gear shift lever km/h mile/h Forward (At rated engine rpm) Low oto 6.0 oto 3.7 High oto 13.0 oto 8.1 Reverse (At rated engine rpm) Low oto 4.5 oto 2.8 High oto 10.0 oto 6.2 The company reserves the right to change the specifications without notice. W1035065 10
The Kubota Bx25 Tractor Workshop Service Manual for Repair provides comprehensive data, characteristics, instructions, and methodology for performing repair interventions on the vehicle and its components. It includes special notes, important points, service data, precautions, and detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure. This manual is intended as a handy, easy-to-read reference book for both professional mechanics and DIY enthusiasts.
The manual is available in .PDF format and can be viewed on any computer, zoomed, and printed. It contains detailed explanations of all installation, removal, disassembly, assembly, repair, and check procedures laid out in sequential order. The information is divided into groups containing general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components.
It is essential to use the correct special service tools or equipment specified, and accurate measurements should be made using calibrated, precision instruments. The manual outlines procedures for servicing and repairing vehicles using safe, effective methods, and contains many notes, cautions, and warnings to ensure safety and reliability.
To maximize the life of your Kubota Bx25 Tractor, it is important to follow the maintenance requirements, investigate unusual noises and changes in riding characteristics, use genuine parts, follow procedures carefully, keep complete records of all maintenance and repairs, and use approved lubricants as specified in the manual.
This manual is designed primarily for use by trained technicians in a properly equipped workshop, but it contains enough detail and basic information to make it useful to owners who desire to perform their own basic maintenance and repair work. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary to carry out maintenance and repair work satisfactorily.
It provides technical information regarding the design, function, disassembly, adjusting work, and troubleshooting on the components and model of the Kubota Bx25 Tractor. The descriptions are supported by photographs, notes, drawings, schematics, as well as exploded and sectional drawings to simplify any necessary repair work.
For all maintenance and repair work on the Kubota Bx25 Tractor, it is important to strictly observe all accident prevention guidelines and use a complete set of standard tools, as well as the special tools and fixtures shown and listed in the manual. The manual also contains information about adjusting work and valuable reference data for adjustment values.
It is important to thoroughly familiarize yourself with procedures before starting work, perform all work with great care in a clean working area with adequate lighting, and strictly observe all safety measures described in the manual. The manual is 100% complete and intact, with no missing or corrupt pages/sections.
Overall, the Kubota Bx25 Tractor Workshop Service Manual for Repair is a valuable resource for anyone looking to perform maintenance and repair work on the Kubota Bx25 Tractor, providing detailed and comprehensive information for both professional mechanics and DIY enthusiasts.
ENGINE
ENGINE BODY
CYLINDER BLOCK
HALF-FLOATING HEAD COVER
CYLINDER HEAD
CENTER DIRECT INJECTION SYSTEM (E-CDIS)
PISTON
LUBRICATING SYSTEM
OIL COOLER
COOLING SYSTEM
THERMOSTAT
FUEL SYSTEM
INJECTION PUMP
INDUCTION SYSTEM
WATER PUMP
INTAKE SYSTEM
TRAVELING CLUTCH
HYDRAULIC SHUTTLE
SYNCHRO SHUTTLE
CLUTCH
POWER TRAIN
HYDRAULIC SHUTTLE VALVE
MAIN GEAR SHIFT SECTION
TRANSMISSION
LUBRICATION FOR TRANSMISSION
REAR AXLE
FRONT AXLE
TRAVELING BRAKE
MASTER CYLINDER ASSEMBLY
PARKING BRAKE
STEERING MECHANISM
STEERING CYLINDER
HYDRAULIC SYSTEM
HYDRAULIC CIRCUIT
HYDRAULIC BLOCK
HYDRAULIC CYLINDER
ELECTRICAL CIRCUIT
ROPS MODEL
CABIN MODEL
UNDERCARRIAGE AND FRAME
STARTING MOTOR
ALTERNATOR
RADIATOR
HYDROSHIFT TRANSMISSION
BLADE
HYDRAULIC CONTROL VALVE
HYDRAULIC PUMP
TRACK FRAME
BODY
FRAMEWORK
STARTING SYSTEM
SYSTEM OUTLINE AND ELECTRICAL CIRCUIT
LIGHTING SYSTEM
AIR CONDITIONING SYSTEM
WIRING DIAGRAM
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Kubota Bx25 Tractor Workshop Service Manual for Repair