Caterpillar 416E Backhoe Loader parts catalog

SEBP3706 April 2006 Parts Manual See “General Information” for New Parts Manual Features. 416E Backhoe Loader Single Tilt, Center Pivot CBD1-Up (Machine) CRS1-Up (Engine) G4D1-Up (Engine) Powered By 3054C Engine This Parts Manual is also available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP3706-00.

Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number: Dealer Information Name: Branch: Address: D e a l e r C o n t a c t P h o n e N u m b e r H o u r s Sales: Parts: Service:

Informations produit et concessionnaire Nota: Voir l’emplacement de la plaque signalétique du produit au chapitre “Informations produit” du guide d’utilisation et d’entretien. Date de livraison: Informations produit Modèle: Numéro d’identification produit: Numéro de série du moteur: Numéro de série de la boîte de vitesses: Numéro de série de l’alternateur: Numéros de série d’équipement: Informations sur l’équipement: Numéro matériel client: Numéro matériel concessionnaire: Informations concessionnaire Nom: Agence: Adresse: C o n t a c t c o n c e s s i o n n a i r e N u m é r o d e t é l é p h o n e H e u r e s Ventes: Pièces: Service:

Información del Producto/Distribuidor Nota: Para saber la ubicación de las placas de identificación del producto, ver la sección “Información sobre identificación del producto” en el Manual de Operación y Mantenimiento. Fecha de entrega: Información del producto Modelo: Número de identificación del producto: Número de serie del motor: Número de serie de la transmisión: Número de serie del generador: Números de serie de los accesorios: Información sobre los accesorios: Número del equipo del cliente: Número del equipo del distribuidor: Información del distribuidor Nombre: Sucursal: Dirección: C o m u n i c a c i ó n c o n e l d i s t r i b u i d o r N ú m e r o d e t e l é f o n o H o r a s Ventas: Piezas: Servicio:

Informações Sobre Produto e Revendedor Nota: Para localizações da placa de identificação do produto, consulte a seção, “Informações Sobre Identificação do Produto” no Manual de Operação e Manutenção. Data de Entrega: Informações Sobre o Produto Modelo: Número de Identificação do Produto: Número de Série do Motor: Número de Série da Transmissão: Número de Série do Gerador: Números de Série de Acessórios: Informações Sobre Acessórios: Número do Equipamento do Cliente: Número do Equipamento do Revendedor: Informações Sobre o Revendedor Nome: Filial: Endereço: C o n t a t o d o R e v e n d e d o r T e l e f o n e H o r a s Vendas: Peças: Serviço:

Produkt- und Händlerinformation Anmerkung: Für die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt “Produkt-Identinformation” im Betriebs- und Wartungshandbuch. Lieferdatum: Produkt-Identinformation Modell: Produkt-Identnummer: Seriennummer des Motors: Seriennummer des Getriebes: Seriennummer des Generators: Seriennummern der Arbeitsgeräte: Arbeitsgeräteinformation: Kundennummer: Händlernummer: Händlerinformation Name: Niederlassung: Adresse: K o n t a k t p e r s o n b e i m H ä n d l e r T e l e f o n D i e n s t s t u n d e n Verkauf: Ersatzteile: Service:

MEMORANDA MEMORANDA SEBP3706

TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION ......... ......... A19 REPAIR ALTERNATIVES .......... .......... A38 SUPPLEMENTAL COOLANT ADDITIVES .............................. A43 MAINTENANCE PARTS ........... ........... A48 INDEX ...................................... A62 MACHINE ARRANGEMENT ......... ......... 1 BACKHOE AR-EXTENDABLE STICK ... ... 1 BACKHOE AR-STANDARD STICK .... .... 1 CHASSIS AR .............. .............. 2 COMMON AR ............................ 2 LOADER AR .............................. 2 ENGINE ARRANGEMENT ......... ......... 3 ENGINE AR ............... ............... 3 ENGINE AR-PRIMARY .......... .......... 6 BASIC ENGINE .............. .............. 7 CAMSHAFT GP ............. ............. 7 COVER GP-FRONT HOUSING ...... ...... 9 COVER GP-VALVE MECHANISM ..... ..... 10 CRANKSHAFT GP ............ ............ 12 CYLINDER BLOCK GP .......... .......... 16 CYLINDER HEAD GP .......... .......... 20 DRIVE GP-FAN ............. ............. 23 FLYWHEEL GP ............. ............. 24 HOUSING GP-FLYWHEEL ........ ........ 25 HOUSING GP-FRONT .......... .......... 26 LIFTING GP-ENGINE ........... ........... 28 MOUNTING GP-ENGINE ......... ......... 29 MOUNTING GP-ENGINE & TMSN ..... ..... 30 PAN GP-OIL .............................. 31 PISTON & ROD GP ........... ........... 33 PLUG GP-ENGINE ........................ 37 PULLEY GP-CRANKSHAFT ....... ....... 40 VALVE MECHANISM GP ......... ......... 41 LUBRICATION SYSTEM .......... .......... 43 BREATHER GP ............. ............. 43 GAUGE GP-OIL LEVEL & FILLER ..... ..... 45 PUMP GP-ENGINE OIL .......... .......... 46 COOLING SYSTEM ............. ............. 47 CONNECTION GP-WATER ........ ........ 47 COOLER GP-FLTR BASE & ENG OIL ... ... 48 COOLING AR ............................ 52 FAN GP-SUCTION ............ ............ 53 LINES GP-TRANSMISSION COOLER ... ... 56 MOUNTING GP-RAD & OIL COOLER ... ... 58 PUMP GP-WATER ............ ............ 60 RADIATOR & OIL COOLER GP ...... ...... 62 TANK GP-EXPANSION .......... .......... 65 AIR INLET AND EXHAUST SYSTEM .... .... 66 AIR CLEANER GP ............ ............ 66 CONNECTION GP-INLET ......... ......... 69 INDICATOR GP-AIR FILTER CHANGE ... ... 70 MANIFOLD GP-EXHAUST ........ ........ 72 MUFFLER GP .............. .............. 73 TURBOCHARGER GP .......... .......... 75 FUEL SYSTEM ............... ............... 77 CONTROL GP-GOVERNOR ....... ....... 77 FILTER GP-WATER SEP & FUEL ..... ..... 81 LINES GP-FUEL ............. ............. 82 LINES GP-FUEL FILTER ......... ......... 86 PUMP GP-FUEL INJECTION ....... ....... 87 PUMP GP-FUEL PRM & PRIM FILTER ... ... 93 TANK & MTG GP-FUEL .......... .......... 95 TANK GP-FUEL ............. ............. 96 ELECTRICAL AND STARTING SYSTEM ... ... 98 ALTERNATOR GP-CHARGING ...... ...... 98 BATTERY & WIRING GP ......... ......... 100 GLOW PLUG GP ............. ............. 107 HEATER GP-JACKET WATER ...... ...... 108 INSTALLATION GP- COMMUNICATION ........................ 109 LAMP GP-FLOOD ............ ............ 111 LAMP GP-WARNING BEACON ...... ...... 113 LIGHTING GP-FLOOD & SIGNAL ..... ..... 115 LIGHTING GP-WARNING BEACON .... .... 119 RELAY GP ................ ................ 121 STARTING MOTOR GP-ELECTRIC .... .... 124 SWITCH GP-ALL WHEEL DRIVE ..... ..... 127 SWITCH GP-DIFFERENTIAL LOCK .... .... 128 SWITCH GP-PRESSURE ......... ......... 129 WIRING GP-AIR CONDITIONER ..... ..... 130 WIRING GP-CONSOLE .......... .......... 133 WIRING GP-ENGINE ........... ........... 137 WIRING GP-HEATER ........... ........... 139 WIRING GP-KICKOUT & POSITIONER ... ... 141 WIRING GP-PLATFORM ......... ......... 143 WIRING GP-REAR ............ ............ 147 WIRING GP-RIDE CONTROL ....... ....... 148 POWER TRAIN ............... ............... 150 AXLE GP-DRIVE & STEERING ...... ...... 150 AXLE GP-REAR ............. ............. 152 CASE AS-TRANSMISSION ........ ........ 155 CONTROL GP-TRANSMISSION ...... ...... 161 DIFFERENTIAL & BEVEL GEAR GP .... .... 163 DIFFERENTIAL GP ........... ........... 165 DRIVE AR-BACKHOE LOADER ...... ...... 167 DRIVE GP-FLEXIBLE COUPLING ..... ..... 168 SEBP3706 TABLE OF CONTENTS A1

TABLE OF CONTENTS Name Page Name Page FILLER GP-POWER TRAIN OIL ...... ...... 169 FLANGE GP-WHEEL ........... ........... 173 HOUSING & FLANGE GP-AXLE ...... ...... 175 HOUSING GP-AXLE ........... ........... 179 LINES GP-POWER TRAIN OIL ...... ...... 181 MOUNTING GP-AXLE .......... .......... 182 MOUNTING GP-TRANSMISSION ..... ..... 183 PLANETARY GP-FINAL DRIVE ...... ...... 184 POWER TRAIN AR ............ ............ 186 SHAFT GP-DRIVE ............ ............ 188 SHAFT GP-INPUT ............ ............ 189 SHAFT GP-OUTPUT ........... ........... 191 TRANSMISSION & MOUNTING GP .... .... 194 TRANSMISSION AR-DIRECT DRIVE ... ... 196 TRANSMISSION GP-DIRECT DRIVE ... ... 197 VALVE GP-RELIEF ........................ 207 VALVE GP-TIRE ............. ............. 208 WHEEL & TIRE AR ............ ............ 209 WHEEL & TIRE GP ............ ............ 210 BRAKING SYSTEM ............. ............. 217 CONTROL GP-PARKING BRAKE ..... ..... 217 CONTROL GP-SERVICE BRAKE ..... ..... 219 CYLINDER GP-BRAKE .......... .......... 222 LEVER GP-HAND CONTROL ....... ....... 226 RESERVOIR GP-BRAKE ......... ......... 227 STEERING SYSTEM ............ ............ 229 AXLE GP-FRONT ............ ............ 229 CONTROL GP-STEERING ........ ........ 231 KNOB GP-STEERING .......... .......... 234 LINES GP-STEERING .......... .......... 235 FRAME AND BODY ............ ............ 239 BOX GP-BATTERY ........................ 239 COUNTERWEIGHT GP .......... .......... 240 DOOR GP-BATTERY ........... ........... 243 FENDER GP-FRONT ........... ........... 244 FENDER GP-REAR ........... ........... 245 FLOORPLATE GP ............ ............ 247 FRAME GP-LOADER ...................... 249 FRAME GP-SWING ........... ........... 250 GUARD GP-DRIVE SHAFT ........ ........ 252 GUARD GP-RADIATOR ......... ......... 253 HOOD & GUARD GP ........... ........... 254 HOOD GP-ENGINE ........... ........... 256 HYDRAULIC SYSTEM ........... ........... 258 ACCUMULATOR GP-RIDE CONTROL ... ... 258 CONTROL AR-RIDE ........... ........... 259 CYLINDER GP-BACKHOE BUCKET .... .... 260 CYLINDER GP-BOOM .......... .......... 262 CYLINDER GP-LIFT ........... ........... 264 CYLINDER GP-MULTIPURPOSE BUKT .................................... 265 CYLINDER GP-STABILIZER ....... ....... 267 CYLINDER GP-STICK .......... .......... 271 CYLINDER GP-SWING .......... .......... 273 CYLINDER GP-TILT ........... ........... 275 DRIVE & MTG GP-PUMP ......... ......... 277 FASTENER GP-VALVE .......... .......... 278 HYDRAULIC AR ............. ............. 279 KICKOUT & POSITIONER GP ....... ....... 280 LINES GP-BACKHOE AUXILIARY ..... ..... 282 LINES GP-BOOM ............ ............ 290 LINES GP-BUCKET ........... ........... 292 LINES GP-DRAIN ............ ............ 297 LINES GP-EXTENDABLE STICK ..... ..... 298 LINES GP-HYDRAULIC OIL COOLER ... ... 300 LINES GP-LIFT CYLINDER ........ ........ 302 LINES GP-LOADER AUXILIARY ...... ...... 304 LINES GP-MULTIPURPOSE BUCKET ... ... 306 LINES GP-PILOT ............. ............. 312 LINES GP-PUMP ............. ............. 314 LINES GP-RIDE CONTROL ........ ........ 316 LINES GP-STABILIZER .......... .......... 320 LINES GP-STICK ............ ............ 324 LINES GP-SWING ........................ 325 LINES GP-TILT CYLINDER ........ ........ 326 MANIFOLD GP-CONTROL ........ ........ 328 MOUNTING GP-BANK VALVE ....... ....... 330 MOUNTING GP-CYLINDER ........ ........ 331 MOUNTING GP-LINES .......... .......... 332 PUMP GP-PISTON ............ ............ 334 TANK & MTG GP-HYDRAULIC ...... ...... 336 VALVE AR-BANK 2 ........................ 338 VALVE AR-BANK 3 ........................ 338 VALVE AR-BANK 6 ........................ 338 VALVE AR-BANK 7 ........................ 339 VALVE AR-BANK 8 ........................ 339 VALVE GP-BANK 2 ........................ 340 VALVE GP-BANK 3 ........................ 341 VALVE GP-BANK 6 ........................ 342 VALVE GP-BANK 7 ........................ 344 VALVE GP-BANK 8 ........................ 346 VALVE GP-CONTROL .......... .......... 348 VALVE GP-SHUTTLE ........... ........... 361 VALVE GP-SOLENOID .......... .......... 362 IMPLEMENTS .............................. 363 ARM GP-LIFT ............................ 363 BOOM GP ................................ 365 BRACE GP-LIFT CYLINDER ....... ....... 366 GUARD GP-BOOM ............ ............ 367 LINKAGE GP-BACKHOE BUCKET .... .... 368 LINKAGE GP-LOADER BUCKET ..... ..... 370 LOCK GP-TRANSPORT ......... ......... 372 MOUNTING GP-STICK .......... .......... 374 PAD & GUARD GP-STABILIZER ...... ...... 375 PAD & MTG GP-STABILIZER ....... ....... 381 A2 TABLE OF CONTENTS SEBP3706

TABLE OF CONTENTS Name Page Name Page PAD GP-STABILIZER ........... ........... 385 STABILIZER GP-BACKHOE ........ ........ 387 STICK AS ................ ................ 388 STICK GP ................................ 389 STICK GP-HOE ............. ............. 391 WORK TOOLS .............................. 393 BOWL AS-BUCKET ........... ........... 393 BUCKET AR-MULTIPURPOSE ...... ...... 395 BUCKET AS-GENERAL PURPOSE .... .... 397 BUCKET GP-GENERAL PURPOSE .... .... 403 BUCKET GP-HOE ............ ............ 407 BUCKET GP-MULTIPURPOSE ...... ...... 430 BULLDOZER AS .......................... 437 COUPLER GP-QUICK .......... .......... 440 EDGE GP-CUTTING ........... ........... 442 FORK GP ................ ................ 443 MOUNTING GP-BUCKET ......... ......... 444 TOOTH GP-UNI ............. ............. 445 OPERATOR STATION ........... ........... 446 ADJUSTER GP-SEAT .......... .......... 446 AIR CONDITIONER & MOUNTING GP ... ... 447 AIR CONDITIONER GP .......... .......... 450 CAB AR-ENCLOSED ROPS ....... ....... 452 CAB GP-ENCLOSED ROPS ....... ....... 455 CANOPY AR-OPEN ROPS ........ ........ 460 CANOPY GP-OPEN ROPS ........ ........ 466 COMPARTMENT GP-LITERATURE .... .... 469 COMPRESSOR & MTG GP-REFRIG ... ... 473 COMPRESSOR GP-REFRIGERANT .... .... 474 CONDENSER & MTG GP- REFRIGERANT ............. ............. 475 CONSOLE GP-OPERATOR ........ ........ 476 CONTROL & MTG GP-STABILIZER .... .... 482 CONTROL GP-HYDRAULIC HAND .... .... 484 CONTROL GP-HYDRAULIC PEDAL .... .... 493 COVER GP-WIPER MOTOR ....... ....... 497 DOOR GP-CAB ............. ............. 498 FLOOR MAT GP ............. ............. 502 HEATER GP-CAB ............ ............ 504 LEVER GP-GOVERNOR ......... ......... 508 LINER GP-CAB ............. ............. 509 LINES GP-HEATER ........... ........... 511 LINES GP-HEATER & AIR COND ..... ..... 512 MIRROR GP-REAR VIEW ........ ........ 514 MOTOR GP-WINDOW WIPER ...... ...... 516 MOUNTING GP-CAB ........... ........... 517 PEDAL GP-GOVERNOR ......... ......... 518 ROOF GP-CAB .......................... 520 SEAT BELT GP ............. ............. 523 SEAT GP ................................ 525 SEAT GP-STATIC ............ ............ 529 SEAT GP-SUSPENSION ......... ......... 531 SUSPENSION GP-SEAT ......... ......... 533 SWIVEL & SLIDE GP-SEAT ........ ........ 535 SWIVEL GP-SEAT ............ ............ 537 TACHOMETER GP-ELECTRIC ...... ...... 538 TRIM GP-CAB .............. .............. 539 WASHER GP-WINDOW ......... ......... 541 WINDOW GP-CAB ............ ............ 543 WINDOW GP-DOOR ........... ........... 551 WIPER & WASHER GP-WINDOW ..... ..... 555 WIPER GP-WINDOW ........... ........... 557 SERVICE EQUIPMENT AND SUPPLIES ... ... 559 BRACKET GP-TRANSPORT ....... ....... 559 FILM GP ................. ................. 560 LOCK GP-VANDALISM .......... .......... 561 PLATE & FILM GP ............ ............ 561 PROTECTION GP-VANDALISM ...... ...... 565 SHIPPING AR-BUCKET ......... ......... 566 PART NUMBER INDEX ........... ........... B1 SEBP3706 TABLE OF CONTENTS A3

Caterpillar 416E Backhoe Loader parts catalog

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