Parts Manual BACKHOE Loader 416D CATERPILLAR

SEBP4184 February 2004 Parts Manual See “General Information” for New Parts Manual Features. 416D Backhoe Loader B2D1-Up (Machine) CRS1-Up (Engine) Powered By 3054C Engine This Parts Manual is also Available in .PDF Format on Compact Disc (CD-ROM)- Caterpillar Form No. SERP4184

Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number: Dealer Information Name: Branch: Address: D e a l e r C o n t a c t P h o n e N u m b e r H o u r s Sales: Parts: Service:

Informations produit et concessionnaire Nota: Voir l’emplacement de la plaque signalétique du produit au chapitre “Informations produit” du guide d’utilisation et d’entretien. Date de livraison: Informations produit Modèle: Numéro d’identification produit: Numéro de série du moteur: Numéro de série de la boîte de vitesses: Numéro de série de l’alternateur: Numéros de série d’équipement: Informations sur l’équipement: Numéro matériel client: Numéro matériel concessionnaire: Informations concessionnaire Nom: Agence: Adresse: C o n t a c t c o n c e s s i o n n a i r e N u m é r o d e t é l é p h o n e H e u r e s Ventes: Pièces: Service:

Información del Producto/Distribuidor Nota: Para saber la ubicación de las placas de identificación del producto, ver la sección “Información sobre identificación del producto” en el Manual de Operación y Mantenimiento. Fecha de entrega: Información del producto Modelo: Número de identificación del producto: Número de serie del motor: Número de serie de la transmisión: Número de serie del generador: Números de serie de los accesorios: Información sobre los accesorios: Número del equipo del cliente: Número del equipo del distribuidor: Información del distribuidor Nombre: Sucursal: Dirección: C o m u n i c a c i ó n c o n e l d i s t r i b u i d o r N ú m e r o d e t e l é f o n o H o r a s Ventas: Piezas: Servicio:

Informações Sobre Produto e Revendedor Nota: Para localizações da placa de identificação do produto, consulte a seção, “Informações Sobre Identificação do Produto” no Manual de Operação e Manutenção. Data de Entrega: Informações Sobre o Produto Modelo: Número de Identificação do Produto: Número de Série do Motor: Número de Série da Transmissão: Número de Série do Gerador: Números de Série de Acessórios: Informações Sobre Acessórios: Número do Equipamento do Cliente: Número do Equipamento do Revendedor: Informações Sobre o Revendedor Nome: Filial: Endereço: C o n t a t o d o R e v e n d e d o r T e l e f o n e H o r a s Vendas: Peças: Serviço:

Produkt- und Händlerinformation Anmerkung: Für die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt “Produkt-Identinformation” im Betriebs- und Wartungshandbuch. Lieferdatum: Produkt-Identinformation Modell: Produkt-Identnummer: Seriennummer des Motors: Seriennummer des Getriebes: Seriennummer des Generators: Seriennummern der Arbeitsgeräte: Arbeitsgeräteinformation: Kundennummer: Händlernummer: Händlerinformation Name: Niederlassung: Adresse: K o n t a k t p e r s o n b e i m H ä n d l e r T e l e f o n D i e n s t s t u n d e n Verkauf: Ersatzteile: Service:

MEMORANDA MEMORANDA SEBP4184

TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION .................. A20 REPAIR ALTERNATIVES .................... A39 SUPPLEMENTAL COOLANT ADDITIVES .............................. A44 ENGLISH-PORTUGUESE PARTS NOMENCLATURE ........................ A49 MAINTENANCE PARTS ........... ........... A57 INDEX ................... ................... A76 MACHINE ARRANGEMENT ......... ......... 1 BACKHOE AR-EXTENDABLE STICK ... ... 1 BACKHOE AR-STANDARD STICK ..... ..... 2 CHASSIS AR .............. .............. 3 COMMON AR ............................ 4 ENGINE ARRANGEMENT ......... ......... 5 ENGINE AR .............................. 5 ENGINE AR-PRIMARY .................... 7 BASIC ENGINE .............. .............. 9 CAMSHAFT GP .......................... 9 COVER GP-FRONT HOUSING ...... ...... 11 COVER GP-VALVE MECHANISM ..... ..... 12 CRANKSHAFT GP ........................ 16 CYLINDER BLOCK GP .................... 20 CYLINDER HEAD GP .................... 24 DRIVE GP-FAN ............. ............. 27 FLYWHEEL GP ............. ............. 28 HOUSING GP-FLYWHEEL ................ 29 HOUSING GP-FRONT .......... .......... 30 LIFTING GP-ENGINE ........... ........... 32 MOUNTING GP-ENGINE .................. 33 MOUNTING GP-ENGINE & TMSN .......... 34 PAN GP-OIL .............................. 35 PISTON & ROD GP ...................... 37 PLUG GP-CYLINDER BLOCK .............. 41 PLUG GP-ENGINE ............ ............ 42 PULLEY GP-CRANKSHAFT ....... ....... 43 VALVE MECHANISM GP ......... ......... 44 LUBRICATION SYSTEM .......... .......... 46 BREATHER GP ............. ............. 46 FILLER GP-ENGINE OIL ......... ......... 49 PUMP GP-ENGINE OIL .......... .......... 51 COOLING SYSTEM .......................... 52 CONNECTION GP-WATER ........ ........ 52 COOLER GP-FLTR BASE & ENG OIL ... ... 53 FAN GP-SUCTION ........................ 57 FITTING GP-HEATER & AIR COND .... .... 60 LINES GP-POWER TRAIN COOLER .... .... 61 PUMP GP-WATER ........................ 63 RADIATOR & FAN GP .................... 65 RADIATOR & HYD OIL COOLER GP .... .... 67 AIR INLET AND EXHAUST SYSTEM .... .... 71 AIR CLEANER GP ........................ 71 ELBOW GP-AIR INLET .................... 75 EXTENSION GP-EXHAUST ................ 76 INDICATOR GP-AIR FILTER CHANGE ... ... 77 MANIFOLD GP-EXHAUST ........ ........ 79 MUFFLER GP ............................ 80 TURBOCHARGER GP .......... .......... 82 FUEL SYSTEM ............... ............... 84 CONTROL GP-GOV & ACCELERATOR ... ... 84 LINES GP-FUEL ............. ............. 86 PUMP GP-FUEL INJECTION ....... ....... 90 PUMP GP-FUEL PRIMING ........ ........ 95 SEPARATOR GP-WATER .................. 96 TANK & MTG GP-FUEL .......... .......... 97 TANK GP-FUEL ............. ............. 98 ELECTRICAL AND STARTING SYSTEM ... ... 101 ALTERNATOR GP-CHARGING ...... ...... 101 BATTERY GP .............. .............. 102 GLOW PLUG GP ............. ............. 108 HEATER GP-JACKET WATER ....... ....... 109 LAMP GP-FLOOD ........................ 110 LAMP GP-SIGNAL ........................ 112 LAMP GP-STOP & TAIL .......... .......... 113 LAMP GP-WARNING BEACON ...... ...... 114 LIGHTING GP-FLOOD .......... .......... 116 LIGHTING GP-FLOOD & SIGNAL ..... ..... 119 LIGHTING GP-WARNING BEACON .... .... 122 STARTING MOTOR GP-ELECTRIC .... .... 124 SWITCH GP-PRESSURE ......... ......... 127 SWITCH GP-TEMPERATURE ....... ....... 128 WIRING GP-AIR CONDITIONER ..... ..... 129 WIRING GP-CAB ............. ............. 132 WIRING GP-CONSOLE .......... .......... 142 WIRING GP-ENGINE ........... ........... 148 WIRING GP-HEATER ........... ........... 152 WIRING GP-PLATFORM ......... ......... 154 WIRING GP-POWER RECEPTACLE .... .... 158 WIRING GP-REAR ............ ............ 159 WIRING GP-SENSOR .......... .......... 162 POWER TRAIN ............... ............... 163 AXLE & MTG GP-REAR ......... ......... 163 AXLE GP-DRIVE & STEERING ...... ...... 165 AXLE GP-REAR .......................... 168 CONTROL GP-DIFFERENTIAL LOCK ... ... 173 CONTROL GP-TRANSMISSION ...... ...... 174 DIFFERENTIAL & BEVEL GEAR GP .... .... 176 SEBP4184 TABLE OF CONTENTS A1

TABLE OF CONTENTS Name Page Name Page DIFFERENTIAL GP ...................... 178 DRIVE AR-BACKHOE LOADER ...... ...... 179 DRIVE GP-FLEXIBLE COUPLING ..... ..... 180 FILLER GP-POWER TRAIN OIL ............ 181 HOUSING & FLANGE GP-AXLE ...... ...... 183 PLANETARY GP-FINAL DRIVE ...... ...... 187 POWER TRAIN AR ............ ............ 188 SHAFT GP-DRIVE ........................ 191 TRANSMISSION & MOUNTING GP .... .... 193 TRANSMISSION AR-DIRECT DRIVE ... ... 195 TRANSMISSION GP-DIRECT DRIVE ... ... 196 VALVE GP-SOLENOID .................... 208 VALVE GP-TIRE .......................... 210 WHEEL & TIRE AR ............ ............ 211 WHEEL & TIRE GP ............ ............ 213 BRAKING SYSTEM .......................... 220 BRAKE GP-PARKING .................... 220 CONTROL GP-PARKING BRAKE ..... ..... 221 CONTROL GP-SERVICE BRAKE ..... ..... 223 LEVER GP-HAND CONTROL .............. 226 RESERVOIR GP-BRAKE ......... ......... 227 STEERING SYSTEM ........................ 228 AXLE GP-FRONT ............ ............ 228 CONTROL GP-STEERING ........ ........ 231 LINES GP-STEERING .......... .......... 233 STEERING WHEEL GP .......... .......... 238 VALVE GP-PRIORITY .................... 239 FRAME AND BODY ............ ............ 240 BOX GP-BATTERY ............ ............ 240 BUMPER GP-FRONT ........... ........... 241 COUNTERWEIGHT GP .......... .......... 242 DOOR GP-BATTERY ...................... 247 FENDER GP-REAR ........... ........... 248 FLOORPLATE GP ........................ 250 FRAME GP-LOADER ........... ........... 253 FRAME GP-SWING ........... ........... 254 GUARD GP-DRIVE SHAFT ........ ........ 256 HOOD & GUARD GP ...................... 257 HOOD GP-ENGINE ...................... 259 HYDRAULIC SYSTEM ........... ........... 262 CONNECTOR GP-VALVE ......... ......... 262 CONTROL GP-HYDRAULIC HAND .... .... 265 CONTROL GP-HYDRAULIC PEDAL .... .... 276 CONVERSION AR-CUSHION SWING ... ... 280 CONVERSION GP-CONTROL VALVE ... ... 282 CONVERSION GP-HYD HAND CONTROL ................ ................ 283 COUPLING GP ............. ............. 287 CYLINDER GP-BACKHOE BUCKET ........ 288 CYLINDER GP-BOOM .......... .......... 292 CYLINDER GP-EXTENDABLE STICK ... ... 294 CYLINDER GP-LIFT ........... ........... 297 CYLINDER GP-MULTIPURPOSE BUKT .................................... 298 CYLINDER GP-STABILIZER ....... ....... 299 CYLINDER GP-STICK .......... .......... 301 CYLINDER GP-SWING .................... 302 CYLINDER GP-TILT ........... ........... 304 GUARD GP-STABILIZER CYLINDER ... ... 306 HYDRAULIC AR .......................... 309 KICKOUT & POSITIONER GP .............. 312 LINES GP-BACKHOE AUXILIARY ..... ..... 314 LINES GP-BOOM ............ ............ 332 LINES GP-BUCKET CYLINDER ...... ...... 333 LINES GP-EXTENDABLE STICK ..... ..... 335 LINES GP-LIFT CYLINDER ................ 338 LINES GP-LOADER AUXILIARY ...... ...... 341 LINES GP-MULTIPURPOSE BUCKET ... ... 343 LINES GP-PILOT ............. ............. 345 LINES GP-PUMP ............. ............. 348 LINES GP-RETURN ........... ........... 355 LINES GP-STABILIZER .......... .......... 356 LINES GP-STICK ............ ............ 358 LINES GP-SWING ........................ 359 LINES GP-TILT CYLINDER ........ ........ 360 LOCK GP-HYDRAULIC HAND CONTROL ................ ................ 362 MOUNTING GP-BANK VALVE ....... ....... 363 MOUNTING GP-CYLINDER ........ ........ 365 MOUNTING GP-HYDRAULIC CONTROL ................ ................ 366 MOUNTING GP-HYDRAULIC PUMP ........ 367 MOUNTING GP-LINES .................... 368 PUMP GP-PISTON ............ ............ 370 ROTATING GP-PUMP .................... 372 STABILIZER AR .......................... 373 TANK GP-HYDRAULIC .................... 374 VALVE & MTG GP-BANK .................. 376 VALVE AR-BANK 4 ........................ 377 VALVE AR-BANK 5 ........................ 377 VALVE AR-BANK 6 ........................ 378 VALVE GP-BANK 2 ............ ............ 379 VALVE GP-BANK 3 ............ ............ 382 VALVE GP-BANK 4 ............ ............ 383 VALVE GP-BANK 5 ............ ............ 384 VALVE GP-BANK 6 ............ ............ 385 VALVE GP-CHECK ........................ 386 VALVE GP-CONTROL .......... .......... 387 VALVE GP-PILOT ............ ............ 407 VALVE GP-PUMP CONTROL ....... ....... 410 IMPLEMENTS .............................. 413 ARM GP-LIFT ............................ 413 BOOM GP ................ ................ 415 BRACE GP-LIFT CYLINDER ....... ....... 417 LINKAGE GP-BACKHOE BUCKET .... .... 418 A2 TABLE OF CONTENTS SEBP4184

TABLE OF CONTENTS Name Page Name Page LINKAGE GP-LOADER BUCKET ..... ..... 420 LOADER AR ............... ............... 422 LOCK GP-TRANSPORT .................. 423 MOUNTING GP-STICK .................... 427 PAD & GUARD GP-STABILIZER ............ 428 PAD & MTG GP-STABILIZER ....... ....... 431 PAD GP-STABILIZER ...................... 434 STABILIZER GP-BACKHOE ........ ........ 436 STICK GP-EXTENDABLE ......... ......... 438 STICK GP-HOE ............. ............. 440 WORK TOOLS ............... ............... 442 BUCKET AR-MULTIPURPOSE ...... ...... 442 BUCKET AS-GENERAL PURPOSE .... .... 444 BUCKET GP-HOE ........................ 446 BUCKET GP-MULTIPURPOSE ...... ...... 469 COUPLER GP-QUICK .......... .......... 472 EDGE GP-CUTTING ...................... 477 FORK GP ................................ 478 MOUNTING GP-BUCKET ......... ......... 479 STOP GP-BUCKET ............ ............ 481 TOOTH GP-UNI .......................... 482 OPERATOR STATION ........................ 483 ADJUSTER GP-SEAT .................... 483 AIR CONDITIONER & MOUNTING GP ...... 484 AIR CONDITIONER GP .......... .......... 486 ARMREST GP .............. .............. 488 CAB AR .................................. 489 CAB AS ................. ................. 492 CAB GP ................. ................. 495 CANOPY AR ............... ............... 499 CANOPY AS ............... ............... 501 CANOPY GP-OPEN ROPS ........ ........ 503 COMPARTMENT GP-LITERATURE .... .... 504 COMPRESSOR GP-REFRIGERANT .... .... 506 CONDENSER & MTG GP- REFRIGERANT ............. ............. 508 CONSOLE GP-FRONT .................... 509 CONSOLE GP-OPERATOR ........ ........ 510 CONSOLE GP-SIDE ...................... 511 COVER GP-CONSOLE .................... 516 COVER GP-FIREWALL .......... .......... 517 COVER GP-PARKING BRAKE ...... ...... 519 COVER GP-POST ........................ 520 DOOR GP-LH ............................ 522 DOOR GP-RH ............................ 524 DUCT GP-AIR ............................ 526 FLOOR MAT GP .......................... 529 HEATER GP-CAB ............ ............ 531 HORN GP-ELECTRIC .......... .......... 535 KIT-SEAT ................................ 536 LEVER GP-GOVERNOR CONTROL .... .... 538 LINES GP-HEATER ........... ........... 539 LINES GP-HEATER & AIR COND ..... ..... 541 MIRROR GP-REAR VIEW ........ ........ 543 MODULE GP-WARNING INDICATOR ... ... 545 MOTOR GP-WINDOW WIPER ...... ...... 546 MOUNTING GP-INSTRUMENT PANEL ... ... 547 PANEL GP-INSTRUMENT ........ ........ 551 PEDAL GP-GOVERNOR ......... ......... 552 SEAT BELT GP ............................ 553 SEAT GP ................................ 554 SEAT GP-STATIC ............. ............. 561 SEAT GP-SUSPENSION ......... ......... 563 SUPPRESSION GP-SOUND ....... ....... 568 SUSPENSION GP-SEAT ......... ......... 570 SWIVEL & SLIDE GP-SEAT ........ ........ 572 SWIVEL GP-SEAT ........................ 574 TACHOMETER GP-ELECTRIC ...... ...... 575 TRIM GP-CAB ............................ 577 WASHER GP-WINDOW ......... ......... 578 WINDOW GP-CAB ............ ............ 582 WINDOW GP-DOOR ...................... 588 WIPER GP-WINDOW ........... ........... 592 SERVICE EQUIPMENT AND SUPPLIES ... ... 596 FILM GP .................................. 596 INSTALLATION AR-WHEEL CHOCK .... .... 597 LOCK GP-VANDALISM .......... .......... 598 PLATE & FILM GP ........................ 599 PART NUMBER INDEX ...................... B1 SEBP4184 TABLE OF CONTENTS A3

You're Reading a Preview

Parts Manual BACKHOE Loader 416D CATERPILLAR

Description

Reviews

Q&A

Recently Viewed