CASE 580T 580ST 590ST 695ST BACKHOE Loader Workshop Service
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
TO THE READER
This manual has been printed for a skilful engi-
neer to supply necessary technical information to
carry out service operations on this machine.
Carefully read this manual to collect correct infor-
mation relevant to repair procedures.
For any question or remark, or in case of any
error relevant the contents of this manual, please
contact:
CNH ITALIA S.p.A.
Technical Information
Viale delle Nazioni, 55
41100 MODENA - Italy
REFERENCES
Beyond this Service Manual, also refer to the
documents listed below:
- Operator’s Manual
- Service Parts Catalogue
SERVICE MANUAL
The Service Manual consists of two volumes:
- 580T - 580ST - 590ST - 695ST
Service Manual for “Backhoe loader”
- 580T - 580ST - 590ST - 695ST
Service Manual for “Engine”
The Service Manuals for “Backhoe loader” and
“Engine” contain the necessary technical informa-
tion to carry out service and repair on machine
and on engine, necessary tools to carry out those
operations and information on service standard,
on procedures for connection, disconnection, dis-
assembly and assembly of parts.
The Service Manual which covers the backhoe
loader models 580T - 580ST - 590ST - 695ST
consists of the following volumes, which can be
identified through their print number as stated
below:
VOLUME MACHINE TYPE PRINT NUMBER
Service Manual - “Backhoe loader” 580T - 580ST - 590ST - 695ST 84428671A1
Service Manual - “Engine” 580T - 580ST - 590ST - 695ST 87659057A
PREVENT ACCIDENTS
The majority of accidents and injuries which occur in the workshop, at the worksite or on the road, are caused
by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason
most accidents can be prevented by recognizing the real cause and taking the necessary precautions, before
the accident occurs.
Regardless of the care used in design and construction of any type of equipment, there may be conditions
that cannot be completely safeguarded against, without interfering with reasonable accessibility and efficient
operation.
A careful operator and / or technician is the best insurance against accidents.
The careful observance of this single safety rule would be sufficient to prevent serious injuries:
Never attempt to clean, lubricate or adjust a machine while it is in motion.
CNH ITALIA S.p.A.
Technical Information
Viale delle Nazioni, 55
41100 MODENA - Italy
All rights reserved. Reproduction of text or illustrations, in whole or in part, is strictly prohibited.
S WARNING S
Before carrying out any maintenance operation, adjustment and or repair on machines equipped with attach-
ments, controlled hydraulically or mechanically, make sure that the attachment is lowered and safely set on
the ground. If it is necessary to have the equipment partially or fully raised to gain access to certain items, be
sure the equipment is suitably supported by means other than the hydraulic lift cylinders, cable and /or
mechanical device used for controlling the equipment.
BACKHOE LOADER MODELS
The complete range of Backhoe Loader models described in this manual are identified below:
580T 580ST 590ST 695ST
Powershift /
Powershuttle /
Sideshift stabilizers
Center pivot stabilizers / / /
Cab
Rops / / /
2WD / / /
4WD
4WS / / /
“Pilot” backhoe attachment controls
Backhoe attachment mechanical controls
Engine Iveco 72 kW - 97 HP model
F4GE9484C*601 (mechanical)
/ / /
Engine Iveco 72 kW - 97 HP model
F4HE0484G*J102 (electronic)
/ / /
Engine Iveco 82 kW - 110 HP model
F4HE9484C*J102 (electronic)
/ / l /
Engine Iveco 82 kW - 110 HP (4WS) model
F4HE9484C*J103 (electronic)
/ / /
Short backhoe dipper / / / /
Long backhoe dipper
INDEX
SECTION 00 - SAFETY RULES
FOREWORD..................................................................................................................................................... 4
SAFETY INSTRUCTIONS ................................................................................................................................ 6
PREVENTION OF FIRE OR EXPLOSIONS ..................................................................................................... 8
PREVENTION OF BURNS ............................................................................................................................... 9
PRECAUTIONS FOR WASTE DISPOSAL..................................................................................................... 10
SECTION 01 - MAINTENANCE
SECTION 02 - TECHNICAL SPECIFICATIONS
MODELS ........................................................................................................................................................... 3
IDENTIFICATION OF MAIN COMPONENTS................................................................................................... 4
TECHNICAL SPECIFICATIONS....................................................................................................................... 6
DIESEL ENGINE ......................................................................................................................................... 6
TRANSMISSION.......................................................................................................................................... 9
AXLES ....................................................................................................................................................... 10
BRAKES .................................................................................................................................................... 11
STEERING................................................................................................................................................. 11
HYDRAULIC SYSTEM .............................................................................................................................. 12
FRONT COUNTERWEIGHT ..................................................................................................................... 12
NOISE AND VIBRATION LEVELS ............................................................................................................ 13
BUCKETS .................................................................................................................................................. 13
TYRES ....................................................................................................................................................... 14
DIMENSIONS AND PERFORMANCE............................................................................................................ 15
DIMENSIONS - 2WS SIDESHIFT ............................................................................................................. 15
DIMENSIONS - 2WS SIDESHIFT (“STRAIGHT LOADER ARM” models) ................................................ 16
DIMENSIONS - 4WS SIDESHIFT ............................................................................................................. 17
DIMENSIONS - 4WS CENTER PIVOT...................................................................................................... 18
LOADER ATTACHMENT PERFORMANCE.............................................................................................. 19
PERFORMANCE OF LOADER BUCKET WITH FORKS .......................................................................... 22
BACKHOE ATTACHMENT PERFORMANCE ........................................................................................... 24
MAXIMUM LIFTING LOADS........................................................................................................................... 27
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE .................................................................. 27
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE ............................................................... 28
SUPPLY SUMMARY TABLE .......................................................................................................................... 29
INDEX
SECTION 21 - TRANSMISSION
POWERSHUTTLE TRANSMISSION ................................................................................................................ 3
TECHNICAL SPECIFICATIONS .................................................................................................................. 4
HYDRAULIC DIAGRAM............................................................................................................................... 7
CONTROLS ............................................................................................................................................... 13
LUBRICATION ........................................................................................................................................... 17
GREASING ................................................................................................................................................ 20
REMOVAL FROM MACHINE .................................................................................................................... 22
DISASSEMBLY AND ASSEMBLY............................................................................................................. 23
TROUBLESHOOTING ............................................................................................................................. 148
REPAIR TIMES........................................................................................................................................ 152
SPECIAL TOOLS..................................................................................................................................... 153
POWERSHIFT TRANSMISSION .................................................................................................................. 154
TECHNICAL SPECIFICATIONS .............................................................................................................. 154
CONTROLS ............................................................................................................................................. 165
LUBRICATION ......................................................................................................................................... 167
GREASING .............................................................................................................................................. 169
REMOVAL FROM MACHINE .................................................................................................................. 170
DISASSEMBLY AND ASSEMBLY........................................................................................................... 171
TROUBLESHOOTING ............................................................................................................................. 335
REPAIR TIMES........................................................................................................................................ 339
SPECIAL TOOLS..................................................................................................................................... 340
SECTION 25 - FRONT AXLE
2WD - 2WS FRONT AXLE................................................................................................................................ 3
TECHNICAL SPECIFICATIONS .................................................................................................................. 3
LUBRICATION AND GREASING ................................................................................................................ 4
REMOVAL FROM MACHINE ...................................................................................................................... 6
DISASSEMBLY AND ASSEMBLY............................................................................................................... 7
TROUBLESHOOTING ................................................................................................................................. 7
4WD - 2WS FRONT AXLE.............................................................................................................................. 10
TECHNICAL SPECIFICATIONS ................................................................................................................ 10
LUBRICATION AND GREASING .............................................................................................................. 11
REMOVAL FROM MACHINE .................................................................................................................... 13
DISASSEMBLY AND ASSEMBLY............................................................................................................. 14
TROUBLESHOOTING ............................................................................................................................... 57
SPECIAL TOOLS....................................................................................................................................... 61
4WS FRONT AXLE ......................................................................................................................................... 62
TECHNICAL SPECIFICATIONS ................................................................................................................ 62
LUBRICATION AND GREASING .............................................................................................................. 63
REMOVAL FROM MACHINE .................................................................................................................... 65
DISASSEMBLY AND ASSEMBLY............................................................................................................. 66
TROUBLESHOOTING ............................................................................................................................. 131
REPAIR TIMES........................................................................................................................................ 137
SPECIAL TOOLS..................................................................................................................................... 138
INDEX
SECTION 27 - REAR AXLE
2WS REAR AXLE (580T - 580ST) .................................................................................................................... 3
TECHNICAL SPECIFICATIONS.................................................................................................................. 3
LUBRICATION AND GREASING ................................................................................................................ 5
REMOVAL FROM MACHINE ...................................................................................................................... 7
DISASSEMBLY AND ASSEMBLY............................................................................................................... 8
TROUBLESHOOTING............................................................................................................................... 61
REPAIR TIMES.......................................................................................................................................... 67
SPECIAL TOOLS....................................................................................................................................... 68
2WS REAR AXLE (590ST) ............................................................................................................................. 69
TECHNICAL SPECIFICATIONS................................................................................................................ 69
LUBRICATION AND GREASING .............................................................................................................. 71
REMOVAL FROM MACHINE .................................................................................................................... 73
DISASSEMBLY AND ASSEMBLY............................................................................................................. 74
TROUBLESHOOTING............................................................................................................................. 127
REPAIR TIMES........................................................................................................................................ 133
SPECIAL TOOLS..................................................................................................................................... 134
4WS REAR AXLE (695ST) ........................................................................................................................... 135
TECHNICAL SPECIFICATIONS.............................................................................................................. 135
LUBRICATION AND GREASING ............................................................................................................ 138
REMOVAL FROM MACHINE .................................................................................................................. 140
DISASSEMBLY AND ASSEMBLY........................................................................................................... 141
TROUBLESHOOTING............................................................................................................................. 219
REPAIR TIMES........................................................................................................................................ 225
SPECIAL TOOLS..................................................................................................................................... 227
SECTION 33 - BRAKE SYSTEM
PARKING BRAKE............................................................................................................................................. 3
TECHNICAL SPECIFICATIONS.................................................................................................................. 3
OPERATION................................................................................................................................................ 3
ADJUSTMENT............................................................................................................................................. 4
DISASSEMBLY AND ASSEMBLY............................................................................................................... 5
SERVICE BRAKE ........................................................................................................................................... 14
TECHNICAL SPECIFICATIONS................................................................................................................ 14
OPERATION.............................................................................................................................................. 14
SECTION 35 - HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS ................................................................................................................................. 3
HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS ....................................................... 3
HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS .................................................................... 9
HYDRAULIC DIAGRAM - 4WS SIDESHIFT MECHANICAL MODELS ..................................................... 13
HYDRAULIC DIAGRAM - 4WS SIDESHIFT PILOT MODELS .................................................................. 15
HYDRAULIC DIAGRAM - 4WS CENTER PIVOT PILOT MODELS .......................................................... 17
HYDRAULIC PUMP ........................................................................................................................................ 19
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP...................................................................................... 19
INDEX
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP............................................................................ 30
CONTROL VALVES........................................................................................................................................ 44
LOADER CONTROL VALVE ..................................................................................................................... 53
BACKHOE ATTACHMENT CONTROL VALVE ......................................................................................... 57
RELIEF VALVES........................................................................................................................................ 69
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE .................................................. 78
ACCUMULATOR “GLIDE RIDE” PARKER ..................................................................................................... 81
TECHNICAL SPECIFICATIONS ................................................................................................................ 81
MAINTENANCE ......................................................................................................................................... 81
SAFETY ..................................................................................................................................................... 81
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE ............................................................. 82
HYDRAULIC SWING SYSTEM ...................................................................................................................... 84
OPERATION .............................................................................................................................................. 84
HYDRAULIC CYLINDERS .............................................................................................................................. 87
LOADER ATTACHMENT BOOM CYLINDER............................................................................................ 88
LOADER BUCKET CYLINDER.................................................................................................................. 93
4X1 LOADER BUCKET CYLINDER .......................................................................................................... 97
BACKHOE BOOM CYLINDER ................................................................................................................ 100
BACKHOE ATTACHMENT DIPPER CYLINDER .................................................................................... 104
BACKHOE BUCKET CYLINDER ............................................................................................................. 108
TELESCOPIC CYLINDER ....................................................................................................................... 112
STABILIZER CYLINDER - CENTER PIVOT (695ST).............................................................................. 115
STABILIZER CYLINDER - SIDESHIFT ................................................................................................... 119
SWING CYLINDER.................................................................................................................................. 123
BACKHOE ATTACHMENT LOCK CYLINDER - SIDESHIFT .................................................................. 127
SPECIAL TOOLS..................................................................................................................................... 128
HYDRAULIC CONTROL LEVERS................................................................................................................ 129
TECHNICAL SPECIFICATIONS .............................................................................................................. 129
CONTROLS AND OPERATION .............................................................................................................. 130
COMPONENTS ....................................................................................................................................... 131
DISASSEMBLY AND ASSEMBLY........................................................................................................... 133
CONTROL LEVER VALVE ...................................................................................................................... 136
TROUBLESHOOTING .................................................................................................................................. 138
PRELIMINARY CHECKS ......................................................................................................................... 138
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES) .......................................................... 139
SWING ..................................................................................................................................................... 141
HYDRAULIC PUMP ................................................................................................................................. 142
SECTION 39 - CHASSIS
DESCRIPTION.................................................................................................................................................. 3
REMOVAL AND INSTALLATION OF COMPONENTS..................................................................................... 5
COMPONENTS WITHIN THE CHASSIS..................................................................................................... 5
COMPONENTS OF THE LOWER PART OF THE CHASSIS ..................................................................... 6
COMPONENTS ATTACHED OUTSIDE THE CHASSIS ........................................................................... 10
COMPONENTS OF THE UPPER PART ................................................................................................... 11
INDEX
SECTION 41 - STEERING SYSTEM
DESCRIPTION ................................................................................................................................................. 3
2WS STEERING SYSTEM ............................................................................................................................... 4
4WS STEERING SYSTEM ............................................................................................................................... 7
POWER STEERING ....................................................................................................................................... 11
TECHNICAL SPECIFICATIONS................................................................................................................ 11
COMPONENTS ......................................................................................................................................... 13
DISASSEMBLY.......................................................................................................................................... 15
ASSEMBLY................................................................................................................................................ 18
SECTION 50 - CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS....................................................................................................................... 3
GENERAL.................................................................................................................................................... 3
CAB HEATING.................................................................................................................................................. 5
CONTROLS ................................................................................................................................................. 5
OPERATION................................................................................................................................................ 6
AIR FLOW DIFFUSERS .............................................................................................................................. 7
OVERHAUL ................................................................................................................................................. 9
TROUBLESHOOTING............................................................................................................................... 11
AIR CONDITIONING ...................................................................................................................................... 12
PRINCIPLES OF AIR CONDITIONING ..................................................................................................... 12
CONTROLS ............................................................................................................................................... 17
OPERATION.............................................................................................................................................. 18
TROUBLESHOOTING AND TESTING...................................................................................................... 25
FLUSHING THE SYSTEM......................................................................................................................... 44
DRAINING THE SYSTEM ......................................................................................................................... 46
CHARGING THE SYSTEM........................................................................................................................ 47
OVERHAUL ............................................................................................................................................... 48
COMPRESSOR .............................................................................................................................................. 53
TECHNICAL SPECIFICATIONS................................................................................................................ 53
REMOVAL AND INSTALLATION .............................................................................................................. 54
DISASSEMBLY AND ASSEMBLY............................................................................................................. 57
TROUBLESHOOTING............................................................................................................................... 66
SECTION 55 - ELECTRIC SYSTEM
ELECTRIC DIAGRAMS .................................................................................................................................... 3
ELECTRIC DIAGRAMS - POWERSHUTTLE ROPS (580T mechanical engine) ........................................ 3
ELECTRIC DIAGRAMS - POWERSHUTTLE CAB (580T mechanical engine) ......................................... 18
ELECTRIC DIAGRAMS - POWERSHUTTLE CAB (580ST - 590ST electronic engine) ........................... 36
ELECTRIC DIAGRAMS - POWERSHIFT CAB (2WS) .............................................................................. 54
ELECTRIC DIAGRAMS - POWERSHIFT CAB (4WS) .............................................................................. 73
CONTROLS AND INSTRUMENTS ................................................................................................................ 92
FRONT CONTROL PANELS (580T - 580ST - 590ST).............................................................................. 92
FRONT CONTROL PANELS (695ST) ....................................................................................................... 94
INDEX
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580T mechanical engine) .............................. 96
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580ST - 590ST - 695ST electronic engine)... 98
SIDE INSTRUMENT CLUSTER (580T) ................................................................................................... 100
SIDE INSTRUMENT CLUSTER (580ST - 590ST - 695ST) ..................................................................... 102
ANTI-START SYSTEM ............................................................................................................................ 104
DIAGNOSTIC DISPLAY (580ST - 590ST - 695ST) ...................................................................................... 105
SYMBOLS................................................................................................................................................ 107
SETUP MENU.......................................................................................................................................... 108
PROCEDURE ABOUT SELF TEST......................................................................................................... 109
ON BOARD ERROR CODE RETRIEVAL................................................................................................ 110
BACKLIGHTING AND DIMMING............................................................................................................. 111
WORK HOURS ........................................................................................................................................ 112
OPERATION ............................................................................................................................................ 113
WARNING SYSTEM ................................................................................................................................ 117
MAINTENANCE ....................................................................................................................................... 118
WARNING MESSAGES........................................................................................................................... 119
STARTING SYSTEM .................................................................................................................................... 126
OPERATION ............................................................................................................................................ 126
STARTER MOTOR .................................................................................................................................. 129
TROUBLESHOOTING ............................................................................................................................. 134
ALTERNATOR .............................................................................................................................................. 136
TECHNICAL SPECIFICATIONS .............................................................................................................. 136
OPERATION ............................................................................................................................................ 137
TROUBLESHOOTING ............................................................................................................................. 138
BATTERY...................................................................................................................................................... 139
TECHNICAL SPECIFICATIONS .............................................................................................................. 139
OPERATION ............................................................................................................................................ 139
REPLACEMENT ...................................................................................................................................... 140
CHARGE AND ELECTROLYTE LEVEL CHECK .................................................................................... 141
CONNECTING A BOOSTER BATTERY ................................................................................................. 142
BATTERY MASTER SWITCH ................................................................................................................. 142
TROUBLESHOOTING .................................................................................................................................. 143
SECTION 82 - LOADER ATTACHMENT
LOADER ATTACHMENT CONTROLS ............................................................................................................. 4
LOADER ATTACHMENT OPERATION....................................................................................................... 4
4x1 LOADER BUCKET CONTROL (Optional)............................................................................................. 7
LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries) ................................................ 8
LOADER BUCKET SELF-LEVELLING ............................................................................................................. 9
580T - 590ST “STRAIGHT LOADER ARM” MODELS................................................................................. 9
“RETURN TO DIG” SYSTEM LOADER BUCKET .......................................................................................... 10
580T - 590ST “STRAIGHT LOADER ARM” MODELS............................................................................... 10
580T - 580ST - 590ST - 695ST EXCEPT FOR “STRAIGHT LOADER ARM” MODELS ........................... 11
LOADER ATTACHMENT SAFETY STRUT .................................................................................................... 12
LOADER ATTACHMENT SAFETY STRUT (2WS).................................................................................... 12
LOADER ATTACHMENT SAFETY STRUT (2WS - “STRAIGHT LOADER ARM”) .................................. 13
You're Reading a Preview
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$37.99
Viewed 89 Times Today
Secure transaction
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$37.99
This workshop service repair manual is essential for anyone working with the CASE 580T, 580ST, 590ST, 695ST backhoe loader. It is compatible with all Windows and Mac operating systems and requires Adobe Acrobat Reader for viewing. The file size is 90 MB.
Presented in electronic format, this manual allows for easy printing of specific pages as needed. It contains detailed illustrations, step-by-step instructions, diagrams, and pictures, making it an invaluable resource for both DIY enthusiasts and professional mechanics worldwide.
The manual covers the following engines: 4.5L 4-cylinder supercharging with intercooler IVECO F4GE diesel engine and 4.5L 4-cylinder turbocharged with intercooler IVECO F4HE diesel engine.
The contents of the manual include safety rules, maintenance, technical specifications, powershuttle transmission, disassembly and assembly, engine mechanical, common rail system, turbocharger system, cooling system, fuel system, exhaust system, air induction system, EGR system, engine control system, engine electrical system, starter system, transmission controls, front and rear axle systems, brake system, hydraulic system, hydraulic pump system, control valves system, accumulator glide ride Parker, hydraulic swing system, hydraulic cylinders, stabilizer cylinder, hydraulic control levers, removal and installation of components, steering systems, cab heating system, air conditioning, electric system, controls and instruments, loader and backhoe attachments, troubleshooting, special tools, and hydraulic diagram.
