Case 580/590 Series 2 Backhoe Loaders (580M/580M Turbo/580 Super M/580 Super M+/590 Super M) Owners Manual

TRIM THIS EDGE TRIM THIS EDGE Title Page - Right-Hand Page (First Page) Bur 87592031 OPERATOR’S MANUAL 580M 580M TURBO 580 SUPER M 580 SUPER M+ 590 SUPER M SERIES 2 LOADER BACKHOE Issued December, 2006 Book/Form Number 87592031 NA • Printed in U.S.A. • Bur Copyright © 2006. CNH America, LLC. All Rights Reserved.

TRIM THIS EDGE TRIM THIS EDGE Title Page - Left-Hand Page (Second Page) Bur 87592031 M171D Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows: • DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED. • WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. • CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows: • The first panel indicates the nature of the hazard. • The second panel indicates the appropriate avoidance of the hazard. • Background color is YELLOW • Prohibition symbols such as and if used, are RED. THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: • Is instructed in safe and proper use of the machine. • Reads and understands the Manual(s) pertaining to the machine. • Reads and understands ALL Safety Decals on the machine. • Clears the area of other persons. • Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow the manufacture’s instructions on machine operation and maintenance. STOP CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery post, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

I TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE (Chapter First Page) Bur 87592031na TABLE OF CONTENTS TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 M SERIES 2 LOADER BACKHOES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 OPERATOR MANUAL STORAGE COMPARTMENT . . . . . . . . . . . . . . . . . . 3 RIGHT, LEFT, FRONT AND REAR OF MACHINE . . . . . . . . . . . . . . . . . . . . 4 IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CAST DUCTILE IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 INSTRUMENTS/CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 FRONT CONSOLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 STANDARD TRANSMISSION CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 51 POWERSHIFT TRANSMISSION CONTROLS (IF EQUIPPED) . . . . . . . . . 52 FOOT PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 LOADER CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 RIGHT SIDE CONSOLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 BACKHOE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 AUXILIARY HYDRAULIC ATTACHMENT CONTROL FOR BACKHOES. . . 88 SEAT BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 STANDARD PEDESTAL SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 MECHANICAL SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 AIR SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 CAB AIR LOUVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 CAB AND CANOPY OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 RUN-IN PERIOD FOR A NEW MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . 103 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 POWERSHIFT TRANSMISSION CONTROL MODULE (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 MOVING A DISABLED MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 TRANSPORTING THE MACHINE ON A TRAILER . . . . . . . . . . . . . . . . . . 119 OPERATING IN COLD WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 OPERATING IN HOT WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 LOADER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 LOADER HYDRAULIC COUPLER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

II TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE Bur 87592031na BACKHOE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 VANDAL LOCKUP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 WHEELS/TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 GENERAL SAFETY BEFORE YOU SERVICE . . . . . . . . . . . . . . . . . . . . . 161 ENGINE HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 SUPPORT STRUT FOR LOADER LIFT ARMS . . . . . . . . . . . . . . . . . . . . 163 FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 LUBRICATION/MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . 167 SYSTEMGARD LUBRICATION ANALYSIS PROGRAM . . . . . . . . . . . . . . 169 THE ENGINE HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 LOADER GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 BACKHOE GREASE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 FLUID LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 ENGINE OIL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 ENGINE SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 AIR FILTER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 FOUR WHEEL DRIVE FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 MAINTENANCE/ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 PARKING BRAKE ADJUSTMENT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 LOADER RETURN-TO-DIG ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 208 FAN DRIVE BELT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 SPARK ARRESTER MUFFLER (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . 210 RIDE CONTROL ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 PILOT CONTROL ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 CAB AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 ROLL-OVER PROTECTIVE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . 213 FIRE EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 BULB REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 ACCESSORY OUTLETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 MACHINE STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 STORAGE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 REMOVAL FROM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

III TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE Bur 87592031na SPECIFICATIONS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 BACKHOE BUCKETS - 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 580 M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 580M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 LIFT CAPACITIES 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 SPECIFICATIONS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 BACKHOE BUCKETS - 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 580 SUPER M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 580 SUPER M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 LIFT CAPACITIES 580 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 SPECIFICATIONS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 BACKHOE BUCKETS - 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . 261 580 SUPER M + DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 580 SUPER M + OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . 265 LIFT CAPACITIES 580 SUPER M + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 SPECIFICATIONS - 590 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 OPERATING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 LOADER BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 BACKHOE BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 590 SUPER M DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 590 SUPER M OPERATIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 LIFT CAPACITIES 590 SUPER M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 AFTER DELIVERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

IV TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE Bur 87592031na

1 TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE (Section First Page) Bur 87592031na TO THE OWNER M SERIES 2 LOADER BACKHOES BD05C033 This manual contains important information about the safe operation, adjustment and maintenance of your Case Loader Backhoe. Refer to the Detail Index at the end of this manual for locating specific items about your machine. The Loader Backhoe conforms to current safety regulations. Use this manual as a guide. Your Loader Backhoe will remain a reliable working tool as long as it is kept in working condition and serviced properly. DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

TO THE OWNER 2 TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE Bur 87592031na BD03K067 The attachments and equipment available for use with this machine are intended for general earth moving purposes, handling, ditch digging, etc. Read the manual(s) provided with the attachment to learn safe maintenance and operation of the machine. Make sure the machine is suitably equipped for the type of work to be performed. DO NOT use this machine for any application or purpose other than those described in this manual. If the machine is to be used in an application that involves special attachments or equipment, such as forestry, etc., consult an authorized dealer. Consult an authorized dealer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. This Operators Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Consult your Dealer to obtain additional manuals or manuals in other languages. A SAFETY VIDEO is included with each machine. Take the time to watch this safety video and understand its content. Consult your Dealer for any further information or assistance about your machine. Your dealer has approved service parts.

TO THE OWNER 3 TRIM THIS EDGE TRIM THIS EDGE RIGHT PAGE Bur 87592031na OPERATOR MANUAL STORAGE COMPARTMENT READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability and load characteristics of this machine before you start to operate. DO NOT remove this manual or the safety manual from the machine. See your dealer for additional manuals. BD03H042 Always face the machine and use the hand rails and steps when getting on or getting off. Do not rush. BD03H030 1. OPERATORS MANUAL STORAGE COMPARTMENT 1

TO THE OWNER 4 TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE Bur 87592031na RIGHT, LEFT, FRONT AND REAR OF MACHINE Right-hand, left-hand, front, and rear, when used in this manual, indicate the right and left sides of the machine as seen from the operators seat. B890918J / B890917J 1. LEFT-HAND 2. FRONT 3. RIGHT-HAND 4. REAR Basic Machine and Loader Backhoe 1 3 2 2 1 3 4

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Case 580/590 Series 2 Backhoe Loaders (580M/580M Turbo/580 Super M/580 Super M+/590 Super M) Owners Manual

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