Case 580 Super L Series 2 Backhoe Loader Parts Manual Catalog - IMPROVED -

1-1 580 Super L Series 2 Loader Backhoe Parts Catalog Bur 7-3350 BP97N058 This unit first became available February, 1998. Bur 7-3350 Copyright © 1998 Case Corporation CASE and IH are registered trademarks of Case Corporation Issued February, 1998

1-2 580 Super L Series 2 Loader Backhoe LOCATION OF SERIAL AND PRODUCT IDENTIFICATION NUMBERS Please use the horizontal lines provided to record these important serial numbers, product identification number, and part number. PRODUCT IDENTIFICATION NUMBER (Above loader lift arm pivot point) CAB SERIAL NUMBER (Left-hand side of front console) ROPS CANOPY SERIAL NUMBER (Right-hand side of canopy) ENGINE SERIAL NUMBER LOADER BUCKET PART NUMBER BACKHOE BUCKET PART NUMBER TRANSMISSION SERIAL NUMBER FRONT DRIVE AXLE SERIAL NUMBER

580 Super L Series 2 Loader Backhoe 1-3 PICTORIAL SECTION INDEX GENERAL FUEL ELECTRICAL STEERING POWER TRAIN BRAKES HYDRAULICS CHASSIS AND MOUNTED EQUIPMENT NUMERICAL INDEX 1 ENGINE 2 3 4 5 6 7 8 9 10 Bur 7-3350 Issued February, 1998

1-4 Indexes 580 Super L Series 2 Loader Backhoe GENERAL INFORMATION Right-Hand and Left-Hand Identification Section 1 of this catalog contains a SN and P.I.N, location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hoses and tubes (and other system components in some catalogs). An alphabetical Index also appears at the beginning of each section. Section 10 is the Numerical Index which lists all part numbers in alpha/numeric order with their page location and reference number. Illustrations The arrangement of this parts catalog is for easy identification of parts. All parts are illustrated in "exploded views" In proper relation to each other. Reference numbers used in the illustrations refer to those on the text pages. The text pages list reference number, part number, part description and the quantity required. Abbreviations P.I.N. "Product Identification Number" SN "Serial Number" NSS "Not Serviced Separately" in the part number column indicates this part is not available for service. REF "Reference" in the part number column indicates this part has special service information. The page where this information can be found is given in the part description column. UAR "Use As Required" in the quantity required column indicates the number of parts used is determined by service needs. The reference to right-hand and left-hand in this catalog is identified by the operator standing at the rear of the basic unit (without rear attachment), looking toward the front of the machine (in normal forward travel). For pages covering any machine attachments, right-hand and left-hand are defined by the operator sitting in the position for proper operation of the attachment. Catalog Revisions and Supplements Changes to the product may make it necessary to revise or add pages to this catalog. A cover sheet will list all pages re- leased in a revision or supplement. Each new or revised page will have a new issue date. All revised and new pages must be put into the parts catalog as soon as they are received. Parts Orders Orders must specify product model, all necessary serial numbers, correct part number, complete description, quantity required, method of shipment, and shipping address. Text Format Explanation An assembly may contain service Items. The component parts of an assembly or subassembly are indented. The quantity required column lists the number of assemblies required for a completed machine, and the number of components required in a complete assembly or subassembly. The example below Illustrates the use of indents and other text page elements explained on this page. HYDRAULIC FILTER REF. PART NO. 1 D4356734 D61903 2 NSS 3 D58199 D43800 4 NSS 5 A27994 6 D61948 7 REF 8 843065C1 9 113-323 10 814-8030 DESCRIPTION REO'D. FILTER ASSEMBLY - hydraulic oil, P.I.N. 7534840 and after HEAD ASSEMBLY - filter HEAD - filter, order D61903 head assennbly VALVE - bypass KIT - filter element, replaces D35700 elennent kit ELEMENT - filter, order D43800 element kit O-RING - filter HOUSING -filter CANOPY - ROPS, order form Machinery Price List HOSE - 3353 mm (132 inch) long, reservoir to pump BOLT - hex, 7/16 NC x 1 -3/4 inch 2 BOLT - hex, 8 - 1.25 x 30 mm 4

580 Super L Series 2 Loader Backhoe ALPHABETICAL INDEX 1-5 Accumulator, Ride Control...: 8-123 Air Cleaner j 2-9 Air Cleaner Mounting j 2-7 Air Conditioner Blower j 9-137 Compressor and Mounting! 9-145 Condenser ' 9-143 Controls 9-125 Drain Lines j 9-137 Evaporator Core 1 9-141 Filter-air '. 9-135 Receiver-Drier [. 9-143 Ventilation Ducts 9-137 Air Filter - cab 9-135 Alarm - backup 1 4-41 Alarm - warning, engine oil pi;essure 4-19 Alarm - warning, engine water temp 4-19 Alarm - warning, parking brake 4-19 Alternator - electrical 1 4-7 Alternator Mounting i 4-9 Antenna - radio j 4-45 Antirollback - loader 9-11 Auxiliary Hydraulics ' Backhoe 4-47,8-51 - 8-55,9-43 Hand Held 4-21,8-41 -8-49 Axle - Front - four wheel drive Differential .| 6-15 Drive Shaft J 6-19 Housing .; 6-5 Mounting ' 6-3 Planetary 6-13 Ring and Pinion 1 6-17 Shafts 1 6-11 Steering Cylinder 6-9 Swivel Housing ' 6-7 Axle - Front - two wheel drive] 5-15 Axle - Rear Drive Differential 6-61 Differential Brake 1 7-3 Differential Lock 6-57,6-65 Drive Shaft [ 6-69 Housing 6-59 Mounting 6-55 Parking Brake 1 7-5 Planetary 6-67 Ring and Pinion Gear Set 6-63 B Backhoe Boom ; ! 9-49 Boom Latch ! 9-53 Boom Lock 8-57,8-59 B Backhoe-Cont. Buckets 9-63-9-71 Controls (See Controls) Control Tower and Covers 9-25,9-27 Coupler - bucket 9-55 - 9-59 Dipper 9-55 Extendable Dipper 9-59 Frost Point Assembly 9-73 Hydraulics (See Hydraulic Systems) Stabilizers 9-45 Swing Tower 9-47 Valves (See Valves) Backhoe Auxiliary Hydraulics 8-51 - 8-55 Backup Alarm 4-41 Baffle Plates - front covers 9-85 -9-89 Battery - with cold start 4-15 Battery - without cold start 4-13 Battery Box 9-79 Beacon - rotating 4-43 Bearings -, front wheel 5-17 Belts - fan, alternator, and compressor 2-3,4-9,9-145 Belts-seat 9-103 Block - cylinder 2-39 Blower - air conditioner 9-137 Boom Latch 9-53 Boom Lock 8-57,8-59 Boots A;ccelerator Pedal 3-9 Backhoe Levers 9-25 Boom Latch Lever 9-53 Brake Master Cylinder ; 7-11 Lamp Socket, instrument cluster 4-27 Loader Lever ..... 4-21,9-3,9-5,9-7 Transmission Gear Shift Lever 6-23 Transmission Shifter Mechanism 6-35 Transmission Shuttle Shift Lever - FNR... 4-17 Box - battery 9-79 Box-tool.. 9-81 Brake - differential, rear axle 7-3 Brake - pai-king, lever 7-13 Brake - parking, rear axle 7-5 Brake Alarm - parking 4-19 Brake Master Cylinder Assembly 7-11 Hydraulic Circuit 7-9 Mounting 7-7 Brake Pedals 7-7 Buckets - backhoe 9-63 - 9-71 Buckets - loader 9-15-9-19 Bur 7-3350 Issued February, 1998

1-6 580 Super L Series 2 Loader Backlioe ALPHABETICAL INDEX c Cab Air Conditioner 9-135 - 9-145 Air Filter 9-135 Blower Housing 9-137 Condenser - air conditioning 9-143 Covers - interior 9-115 Doors and Windows 9-117 - 9-123 Drain Lines - air conditioning 9-137 Electrical and Lighting 4-31,9-125 Evaporator Core 9-141 Frame 9-115 Glass 9-113 Headliner, Louvers, and Dome Lamp 9-133 Heater 9-137,9-139 Insulation 9-115 Panel - cab control 9-125 Receiver-Drier - A/C 9-143 Ventilation Ducts 9-137 Windshield Washers 9-127 Windshield Wipers 9-129,9-131 Cables - battery 4-13,4-15 Camshaft - engine 2-37 Canopy - ROPS 9-147 Chaff Screen 9-93 Chassis - tractor 9-77 Cluster - instrument 4-27 Clutch Cutout 4-11,4-21 Coat Hook 9-115,9-147 Cold Start - dual battery 4-15 Cold Start System - ether 2-13 Column - steering 5-9 Compressor and Mounting - A/C 9-145 Controls Antirollback - loader 9-11 Backhoe Excavator Control Pattern 9-39 Foot Swing 9-29 - 9-33 Hand Swing 9-35 ,9-37,9-41 Backhoe Auxiliary 9-43 Boom Latch 9-53 Boom Lock 8-57,8-59 Brake 7-7,7-13 Clutch Cutout 4-11,4-21 Differential Lock - rear axle 6-57,6-65 Extendable Dipper 9-33,9-41 Hand Held Auxiliary 8-49 Loader Bucket 9-3 Clam 9-5,9-7 Lift 9-3 Self-Leveling 9-9 C Controls-Cont. Parking Brake 7-13 Return-to-Dig - loader 9-11 Ride Control 8-61,8-63 Self-Leveling - loader 9-9 Steering 5-3 Throttle 3-7,3-9 Transmission Gear Shift 6-23 Transmission Shifter Mechanism 6-35 Transmission Shuttle Shift (F/N/R) 4-17 Control Tower and Covers - backhoe.. 9-25,9-27 Cooler - hydraulic oil 6-21,8-9 Cooling Systems Engine 2-3 Engine Oil 2-29 Hydraulic Oil 8-9 Transmission 6-21 Core - evaporator, air conditioner 9-141 Countenweight - front 9-75 Coupler - backhoe bucket 9-55 - 9-61 Coupler - quick, loader hydraulic tool 9-23 Couplings - auxiliary hydraulics, hand held 8-45,8-47 Couplings - hydraulic line disconnect 8-3 Couplings - hydraulic pump to engine 8-3 Covers Anti-Vandalism Instrument Panel - front 4-23 Instrument Panel - side 4-25 Auxiliary Hydraulic Control 9-25 Backhoe Control Tower 9-25 Baffle Plates - front 9-87,9-89 Battery Box 9-79 Cab Interior 9-115 Chassis Upright 9-93 Cylinder Head 2-33 Fender - plastic/velcro 9-97,9-99 Front Gear 2-19 Instrument Panel 4-23,4-25 Loader Control 4-25 Loader Lift Frame Tubing 3-3,9-79 Pump Guard - front 9-85 Rear Closure Panel - canopy 9-97 ROPS Canopy Post 9-147 Steering Column 4-23 Crankshaft 2-43 Cylinder - brake master 7-11 Cylinder Block 2-39 Cylinder Head 2-33 Bur 7-3350 Issued February, 1998

580 Super L Series 2 Loader BacMnoe ALPHABETICAL INDEX 1-7 C Cylinders - hydraulic Boom - backhoe 8-137 Bucket - backhoe 8-141 Bucket - loader 8-129 Clam-loader 8-131 Dipper - backhoe 8-139 Dipper Extension - backhoe 8-143 Lift - loader 8-127 Stabilizer - backhoe 8-133 Steering-2WD 5-13 Steering-4WD 6-9 Swing - backhoe 8-135 D Decals 9-153-9-157 Differential and Differential Lock - rear axle 6-57,6-61,6-65 Differential - front axle 6-15 Dipper 9-55,9-57 Dipper - extendable 9-59,9-61 Dipsticks Oil Level - engine 2-41 Transmission 6-23 Dome Lamp 9-133 Drive Shaft Front Drive Axle to Transmission 6-19 Rear Drive Axle to Transmission 6-69 Drive Shaft Guards 6-3 E Electrical Circuits and Components Alternator 4-7 Backhoe Auxiliary Hydraulics 4-47 Backup Alarm 4-41 Battery 4-13,4-15 Blower-cab 9-137 Boom Lock 8-57,8-59 Cold Start System 2-13,4-15 Compressor - air conditioner 9-145 Control Panel-cab 9-125 Coupler - quick, loader hydraulic tool 8-65,8-67 Hand Held Auxiliary Hydraulics 4-21 Harness - engine 4-11 Harness - front console 4-17 Harness - lamp, cab 4-31 Harness - lamp, canopy 4-29 Harness - side console 4-19,4-21 Horn 4-41 Instrument Cluster 4-27 Lamp-cab 4-35,4-39 Lamp - ROPS canopy 4-33,4-37 E Electrical Circuits and Components-Cont. Outlet - power plug 4-21 Radio Ready Package 4-45 Return-to-Dig 9-11 Ride Control 8-61,8-63 Rotating Beacon 4-43 Starter 4-3,4-5 Washer - windshield 9-127 Wipers 9-129,9-131 Engine and Fuel Injection Components Aneroid 3-15 Camshaft 2-37 Crankshaft 2-43 Cylinder Block/Block Heater 2-39,2-41 Cylinder Head and Cover/Thermostat 2-33 Flywheel and Housing 2-45 Fuel Filter 3-11 Fuel Injection Nozzle 3-19 Fuel Injection Pump and Drive 3-17 Fuel Injection System 3-13 Gasket Kits 2-49,2-51 Gear Cover 2-19 Heater - engine oil 2-41 Manifolds 2-21 Oil Filter and Cooler 2-29 Oil Pump and Pan 2-31 Pistons/Connecting Rods 2-47 Pump - transfer, fuel 3-11 Turbocharger Assembly 2-25 Turbocharger System 2-23 Valve Mechanism 2-35 Wastegate Actuator 2-27 Wastegate System 3-15 Water Pump Systems 2-17 Engine Mounting 2-15 Equipment Pump Assembly 8-71 Mounting 8-3 Evaporator - core, air conditioner 9-141 Exhaust/Intake Manifolds 2-21 Exhaust System and Muffler 2-11 F Fans Alternator 4-7 Engine Cooling 2-3 Fenders-cab 9-99 Fenders - ROPS canopy, rear 9-97 Filters Air - engine 2-9 Cab Air 9-135 Engine Oil 2-29 Bur 7-3350 Issued February, 1998

1-8 580 Super L Series 2 Loader Backhoe ALPHABETICAL INDEX F Fiiters-Cont. Fuel 3-11 Fuel - In-line 3-3 Hydraulic Oil 8-125 Precleaner 2-9 Transmission Oil 6-27 Floor Plates and Mats 9-95 Flywheel and Housing 2-45 Frame Backhoe (See Backhoe) Cab 9-115 Canopy 9-147 Coupler - quick tool 9-23 Doors-cab 9-117-9-121 Loader 9-11 Tractor (chassis) 9-77 Frost Point Assembly 9-73 Fuel Filter 3-11 Fuel Injection Nozzle 3-19 Fuel Injection Pump 3-17 Fuel Injection System 3-13 Fuel Level Sensor 3-3 Fuel Reservoir Lines 3-3 Fuses Auxiliary Hydraulics, Backhoe 4-47 Auxiliary Hydraulics, Hand Held 4-21,8-43 Boom Lock 8-57 Coupler - quick, loader hydraulic tool 8-67 Instruments and Equipment 4-19 Ride Control 8-61 Seat - deluxe air suspension 9-105 G Gaskets - engine 2-49,2-51 Gauges Cylinder Head Bolt Length - engine gaskets 2-49 Instrument Panel Cluster 4-27 Oil Level - sight 9-79 Grille - chaff screen 9-93 Grille Unit 9-93 Guards Baffle Plates 9-87,9-89 Drive Shaft 6-3 Loader Crossover Tube 8-15 Loader Self-Leveling Cable 9-9 Mud 9-101 Pump 9-85 Valve - loader control 9-21 H Hand Held Auxiliary Hydraulics 8-41 - 8-49 H Harness - electrical Adapter - cab 4-19 Adapter - engine 4-19 Auxiliary Hydraulics - Backhoe 4-47 Auxiliary Hydraulics - Hand Held 4-21 Backup Alarm 4-41 Blower Jumper 9-137 Boom Lock 8-57 Cab 4-31,9-125 Canopy 4-29 Chassis Options 4-19,4-47,8-63,8-67 Coupler - quick, loader hydraulic tool 8-67 Engine 4-11 Front Console 4-17 Horn 4-41 Optional Equipment 4-19 Radio 4-45 Ride Control 8-63 Seat 9-105 Side Console 4-19,4-21 Side Console Options 4-19,4-47,8-63,8-67 Transmission Lever - clutch cutout 4-11 Head - cylinder and cover 2-33 Headliner - cab 9-133 Heater-cab 9-137,9-139 Heater - engine block 2-41 Heater - engine oil 2-31 Hood and Latch Release 9-93 Hook, Coat 9-115,9-147 Horn - electric 4-41 Hub - front wheel 5-17 Hydraulic Systems Auxiliary Backhoe 8-51 -8-55 Hand Held 8-41 -8-49 Backhoe Boom 8-25 Backhoe Bucket 8-29 - 8-35 Backhoe Dipper 8-27 Backhoe Dipper Extension 8-37 Backhoe Stabilizer 8-21 Backhoe Swing 8-23 Boom Lock 8-57,8-59 Brake Master Cylinder 7-9 Coupler - quick, loader hydraulic tool 8-65 - 8-69 Differential Lock, rear axle 6-57 Equipment Primary Oil Cooler Lines and Filter 8-9 Pump and Loader Valve to Backhoe Valve 8-7 Bur 7-3350 Issued February, 1998

580 Super L Series 2 Loader Backiioe ALPHABETICAL INDEX 1-9 H Hydraulic Systems-Cont. Equipment Primary-Cont. Reservoir to Loader Valve and Loader Valve to Filter ..... 8-3,8-5 Return Lines 8-9 Loader Bucket 8-13,8-15 Loader Clam 8-17,8-19 Loader Lift 8-11 Loader Valve to Backhoe Valve- without auxiliary hydraulics, with or without extendahoe 8-39 Ride Control .... , ...8-61,8-63 Steeririg 5:5,5-7 Index - numerical 10-2 Injection Nozzle - fuel 3-19 Injection Pump - fuel 3-17 Injection Systerri - fuel 3-13 Injector Nozzle - ether 2-13 Instrument Cluster ..^ 4-27 Instrument Panels and Covers 4-23,4-25 Intake/Exhaust Manifolds 2-21 Kits Axle, Kingpiri - two-wheel drive front. 5-15 Backhoe Control - excavator control pattern 9-39 Boom Lock 8-57,8-59 Boom Lock Solenoid Valve 8-121 Brake Discs - rear axle 7-3 Brake Master Cylinder 7-11 Brake Self-Adjuster - Rear Drive Axle 7-3 Cylinders (See Cylinder - Hydraulic) Equipment Pump ...... 8-71 Filter, Oil - hydraulic .8-125 Harness - non-air conditioned to air conditioned 4-19 Mirror - rear view 9-149 Radio Ready Package . 4-25,4-45,9-133 Seat (See Seat - Operators) Steering Control Valve - low torque 5-11 Steering Cylinder - front drive axle... 6-9 Steering Cylinder - two wheel drive axle...5-13 Transmission Oil Pump Piston Valve 6-33 Synchronizer 6-35,6-37,6-41 - 6-45 Universal Joint - drive shaft 6-19,6-69 Valve. (See Valves) Wheel Bearing, front axle ..... 5-17 L Lamp - dome, cab j— 9-133 Lamps - tractor 4-33 - 4-39 Latch Release - hood..... ; ;. 9-93 Levers - control (See Controls) Loader Antirollback 9-11 Bucket and Cylinder Links 9-13 Buckets 9-15-9-19 Controls (see Controls) Hydraulics (See Hydraulic Systems) Lift Frame - 9-11 Return-to-Dig 9-11 ' Self-Leveling 9-9 Support Strut 9-11 Valve Guard 9-21 Valves (See Valves) Louvers-cab 9-133 M Manifold - intake/exhaust . 2-21 Master'Cylinder - brake and mounting... 7-7,7-11 Mats and Floor Plates 9-95 Mirror - rear view 9-113,9-1.47,9-149 Motor-wiper ,9-129,9-131 Mud Guard 9-101 Muffler - engine exhaust 2-11 N Nozzle - ether injection, cold start 2-13. Nozzle - fuel injection 3-19 Nozzle - windshield washers 9-127 Numerical Index 10-2 O Oil Cooler - engine 2-29 Oil Cooler - hydraulic 6-21,8-9 Oil Filter - engine 2-29 Oil Filter - hydraulic 8-125 Oil Pump and Pan 2-31 Outlet - power plug.. 4-21 P Pads - stabilizers 9-45 Pan-oil 2-31 Panel - cab control 9-125 Panel - closure, rear - canopy 9-97 Panel - engine side 9-91 Panel - instrument, front and 'side .... 4-23,4-25 Parking Brake 7-13 Parking Brake - rear axle 7-5 Bur 7-3350 Issued February, 1998

1-10 580 Super L Series 2 Loader Bacl^hoe ALPHABETICAL INDEX p Pedals Accelerator 3-9 Brake 7-7 Extendahoe Control 9-33 Swing 9-31 Pistons and Connecting Rods 2-47 Plate - pump guard 9-85 Plates - baffle, front covers 9-87,9-89 Plates - floor and mats 9-95 Plug - power outlet 4-21 Precleaner 2-9 Pulley Alternator 4-7 Compressor Drive 9-145 Crankshaft 2-43 Fan and Water Pump 2-17 Pump Engine Oil 2-31 Fuel Injection 3-17 Fuel Transfer 3-11 Hydraulic Equipment 8-71 Transmission Oil 6-33 Water 2-17 Windshield Washer 9-127 Pump Guard 9-85 R Radiator - engine 2-5 Radiator Shroud 9-83 Radio Ready Package 4-25,4-45,9-133 Reflector - red 9-153 Relays 4-19 Reservoir Brake Master Cylinder 7-9 Coolant Recovery Bottle 2-3 Fuel 3-3 Hydraulic Oil 9-79 Radiator 2-5 Windshield Washer 9-127 Reservoir Lines - fuel 3-3 Return-to-Dig 9-11 Ride Control 8-61,8-63 Roll Over Protective Structure 9-115,9-147 Rotating Beacon 4-43 S Screen-Chaff 9-93 Seat - operators 9-103 - 9-111 Self-Leveling Control 9-9 Sender Air Filter Restriction 2-9 S Sender-Cont. Transmission Temperature 4-11 Water Coolant Temperature - engine 4-11 Sensor - fuel level 3-3 Shift Lever - FNR - transmission 4-17 Shifter Mechanism - transmission 6-35 Shroud - radiator 9-83 Side Panels - engine 9-91 Slow Moving Vehicle Emblem 9-151 Solenoids Boom Lock 8-121 Coupler - quick, loader hydraulic tool 8-65 Four-Wheel Drive, transmission 6-51 Fuel Injection Pump 3-17 Ride Control 8-61 Speakers - radio and tape player 4-45 Spindles - front axle 5-15 Stabilizers 9-45 Starter - engine 4-3,4-5 Starter - mounting 4-9 Steering - two wheel drive Column 5-9 Control Valve 5-11 Cylinder 5-13 Hydraulic Circuit 5-5,5-7 Wheel 5-3 Steps 3-3,9-79 Stereo - radio 4-45 Sunvisor 9-115,9-147 Support Strut - loader lift frame 9-11 Switches Air Cleaner Restriction 2-9,4-11 Air Conditioning Control 9-125,9-141 Auxiliary Hydraulics - Backhoe 4-47 Auxiliary Hydraulics - Hand Held 4-21,8-43 Blower 9-125 Boom Lock 8-57 Brake Lamps 4-17,7-7 Clutch Cutout - gear shift lever handle 4-11 Cold Start 2-13 Coupler - quick, loader hydraulic tool 8-67 Declutch and Differential Lock 4-21 Differential Lock 4-21 Dome Lamp 4-17 Four Wheel Drive 4-21 High Pressure Cutout - air conditioner 9-143 Horn 4-17 Key and Starter 4-21 Lamps - driving, work and flood 4-21 Bur 7-3350 Issued February, 1998

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Case 580 Super L Series 2 Backhoe Loader Parts Manual Catalog - IMPROVED -

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