2011 VOLVO XC90 L.H.D. B6324S5
SERVICE & REPAIR MANUAL
874: Air conditioning, B6324S5
XC90, 2011, B6324S5, L.H.D, YV4952CZ6B1580458, 580458
10/4/2017 PRINT
874: Air conditioning, B6324S5
Operation number:
87404-2
AC compressor,
replacement
Note! Some
variation in the
illustrations may
occur, but the
essential
information is
always correct.
Removal
Note! Removal
steps in this
procedure may
contain installation
details.
Warning! Follow
the safety
instructions for
work on the air
conditioning
system.
Refer to: Refrigerant,
safety regulations
.
Note! First read the
instructions
covering slow and
fast leaks.
Refer to: Oil air
conditioning (A/C)
system, filling
.
Drain the refrigerant
from the AC system.
Page 1 of 3 874: Air conditioning, B6324S5
Refer to: Refrigerant,
draining
Remove the
following items:
â—¾ Air cleaner
housing
Refer to: Air
cleaner housing
â—¾ The auxiliaries
belt.
Refer to:
Accessory Drive
Belt
.
Note! Plug the terminals of the
compressor using the transport
plugs from the new
compressor.
Torque: M8, 24 Nm
Installation
To install, reverse the
removal procedure.
Vacuum pump the air
conditioning system.
Refer to: Vacuum
pumping
.
Fill the air
conditioning system
with refrigerant.
Refer to: Refrigerant,
filling
.
Page 2 of 3 874: Air conditioning, B6324S5
Leak-trace the air
conditioning system.
Refer to: Leak
tracing, fluorescent
tracing agent / UV
lamp
.
Carry out a
performance test on
the climate control
system.
Refer to: Climate
system, performance
test
.
10/4/2017 PRINT
Page 3 of 3 874: Air conditioning, B6324S5
87: Air distribution
XC90, 2011, B6324S5, L.H.D, YV4952CZ6B1580458, 580458
10/4/2017 PRINT
87: Air distribution
Air cleaner
passenger
compartment,
replacing
Removing the
passenger
compartment air
cleaner (ACL)
Remove:
â—¾ the
soundproofing
panel. See
Soundproofing
panel,
replacing .
â—¾ the screws for the cover
â—¾ the cover.
Pull the air cleaner
(ACL) downwards /
away.
Installing the
passenger
compartment air
cleaner (ACL)
Install the air cleaner (ACL). There
are 2 alternative positions for the
air cleaner (ACL). See the
illustration.
The pollen filter (standard) must
be installed in the smaller
compartment (1).
The multi filter (cars with an air
quality sensor) must be installed in
the wider compartment (2).
Page 1 of 2 87: Air distribution
Note! Install either the pollen
filter or the multi filter. Both
filters must not be together.
Install:
â—¾ the screws. The
front left screw
must not be
tightened to
more than
0.8 Nm
â—¾ the
soundproofing
panel. See
Soundproofing
panel,
replacing .
10/4/2017 PRINT
Page 2 of 2 87: Air distribution
87: Air distribution
XC90, 2011, B6324S5, L.H.D, YV4952CZ6B1580458, 580458
10/4/2017 PRINT
87: Air distribution
Air ducts
passenger
compartment,
replacing
As the illustrations in
this service
information are used
for different model
years and / or
models, some
variation may occur.
However, the
essential information
in the illustrations is
always correct.
Air ducts panel
B-post, replacing
Removing the air
ducts from the
B-post panel
The air ducts are
integrated in the
B-post panel.
Remove:
â—¾ the B-post
panel. See
Panel B-post,
replacing
â—¾ the air ducts.
Installing the air
ducts in the B-post
panel
Install:
â—¾ the air ducts
â—¾ the B-post
panel. See
Panel B-post,
replacing .
Air ducts for the
vents dashboard,
replacing
Page 1 of 7 87: Air distribution
Removing the air
ducts for the vents
in the dashboard
The air ducts for the vents are
accessed from the reverse of the
dashboard.
Remove the dashboard. See
Dashboard, replacing .
Unscrew the ducts.
Installing the air
ducts for the vents
in the dashboard
Thread each duct on
to the air vents
and/or air distribution
unit.
Screw the ducts into
place.
Install the dashboard.
See Dashboard,
replacing .
Air distribution unit
dashboard
loudspeaker,
replacing
Removing the air
distribution unit
from the dashboard
Remove:
â—¾ the dashboard.
See Dashboard,
replacing
â—¾ the screws.
Remove:
â—¾ the duct from
the connections
â—¾ the air duct
from the air
distribution
unit.
Twist off the air duct
from the lower
mounting.
Remove the 4 screws.
Page 2 of 7 87: Air distribution
Installing the air
distribution unit in
the dashboard
Position the air distribution unit so
that the connections to the adjacent
ducts are correctly positioned.
Install:
â—¾ the 4 screws
â—¾ the connections
â—¾ the screws for the air ducts.
Ensure that all components are
secure and that there is no risk of
air leakage.
Install the dashboard. See
Dashboard, replacing .
Seal between the
air distribution unit
and central
electrical unit,
replacing
Remove the dashboard. See
Dashboard, replacing .
Replace the seal.
Install the dashboard. See
Dashboard, replacing .
Air duct front and
rear on vent B-post
vent, replacing
Removing the front
and rear air ducts
on the vent on the
B-post
Remove:
â—¾ the front seat from the car. See
Upholstery back rest,
replacing:Removing the front
seat (-2004) or Front seat,
replacing (2005-)
â—¾ the side panel on the center
console
â—¾ the front sill trim panel. See Sill
trim panel, replacing
â—¾ the front floor carpet.
Page 3 of 7 87: Air distribution
Pull / bend the duct (1) at the center
console. Detach the duct at the upper
mounting.
Remove the duct (1) from the
member.
Remove:
â—¾ the rear sill trim panel. See Sill
trim panel, replacing
â—¾ the B-post panel. See Panel
B-post, replacing .
Push the rear carpet to one side.
Remove the lower floor section.
Pull off the air duct.
Installing the front
and rear air ducts
on the vent on the
B-post
Install:
â—¾ the air duct
â—¾ the lower floor
section
â—¾ the rear carpet
â—¾ the B-post panel.
See Panel B-post,
replacing
â—¾ the rear sill trim
panel. See Sill trim
panel, replacing
â—¾ the duct (1)
â—¾ the front floor
carpet
â—¾ the front sill trim
panel. See Sill trim
panel, replacing
â—¾ the side panel on
the center console
â—¾ the front seat. See
Upholstery back
rest,
replacing:Installing
the front seat
(-2004) or Front
seat, replacing
(2005-).
Air ducts front to
vent rear, replacing
Removing the front
air ducts for the
rear vent
Remove:
Page 4 of 7 87: Air distribution
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Description
Introducing the comprehensive 2011 VOLVO XC90 Service and Repair Manual! This manual is your ultimate guide to maintaining and fixing your 2011 VOLVO XC90, ensuring optimal performance and longevity.
Featuring detailed instructions and diagrams, this manual is designed to assist both DIY enthusiasts and professional mechanics in carrying out a wide range of service and repair tasks. From routine maintenance procedures to complex repairs, this manual has got you covered.
Here are some of the key features of the 2011 VOLVO XC90 Service and Repair Manual:
- Step-by-step instructions: Easy-to-follow instructions for every repair and maintenance task.
- Detailed diagrams: Clear and concise diagrams to aid in understanding and executing the procedures.
- Comprehensive coverage: Covers all aspects of servicing and repairing the 2011 VOLVO XC90, including engine, transmission, electrical systems, brakes, suspension, and more.
- Troubleshooting guide: Diagnostic procedures to help identify and resolve common issues.
- Specifications and technical data: Complete specifications and technical information for the 2011 VOLVO XC90.
- Safety precautions: Important safety precautions to ensure personal safety while working on the vehicle.
No matter your level of experience, the 2011 VOLVO XC90 Service and Repair Manual provides the detailed instructions and information needed to tackle any service or repair task with confidence. Don't let mechanical issues hold you back, get your copy of the manual today and keep your 2011 VOLVO XC90 running smoothly!
