2011 - 2012 Volvo S60 Wiring Diagram Service Manual

WIRING DIAGRAM 2011 SUPPLEMENT VOLVO S60 (11-), V60 TP 39196202

© Volvo Car Corporation Vehicles with SRS (Airbag)/SIPS bag/IC (Inflatable curtain) Warning! Extra caution must be exercised when working on vehicles equipped with SRS/SIPS bag/IC in order to avoid: 1. Personal injuries when performing repair work. 2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual. Is the vehicle equipped with SRS/SIPS bag/IC? Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the dashboard above the glove compartment. SRS vehicles from 1993 and onward also have explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door). General recommendations • Be especially careful when working on or around SRS, SIPS, and IC components. • Make sure that no wires are pinched, frayed, or pierced. • Never fit accessories by the sensors. • Where applicable, work on the steering wheel, steering shaft, or steering gear must be done in accordance with the methods in the SRS section of VIDA. • Certain components of the aforementioned systems must be grounded while working. Read the appropriate sections in VIDA. • Do not install any accessories in the areas between the A and B-posts, the B and C-posts, and the C and D-posts. Test terminal Fuse in cargo compartment auxiliary fuse box Changes introduced up to October 2010 inclusive Any changes made to the vehicle after this date are not included in the manual. If necessary, refer to service bulletins. Volvo models are sold in versions adapted for different markets. These adaptations depend on factors such as legal requirements, taxation, and market demands. This manual may therefore include illustrations and text that do not apply to the vehicles in your country. Ordering: Electronic Wiring Diagrams (EWDs) can be ordered from the Technical Information Shop (TIS) at www.volvocarstechinfo.ford.com/vss We retain the right to make modifications.

TP39196202 S60 (11-), V60 2011 3 Vehicles with SRS (Airbag)/SIPS bag/IC (Inflatable curtain) .......................................................... 2 Explanations .................................................................. 6 Abbreviations ................................................................. 6 How to use the wiring diagrams 1:2............................... 7 Overview without Start/stop function ............................ 9 Overview with Start/stop function ................................ 10 Overview, Distribution box in engine compartment ..... 11 Overview, Distribution box in cargo compartment ....... 12 Overview, Distribution box in passenger compartment 13 Fuses Distribution box in engine compartment F1-F7 ............. 14 Distribution box in engine compartment F8-F23 ........... 15 Distribution box in engine compartment F27-F36 ......... 16 Distribution box in engine compartment F37-F38 ......... 17 Distribution box in engine compartment F39-F44 ......... 18 Central Electronic Module (CEM) F1 - F8..................... 19 Central Electronic Module (CEM) F9 - F19................... 20 Central Electronic Module (CEM) F20 - F24................. 21 Distribution box in passenger compartment F1 - F17... 22 Distribution box in passenger compartment F18 - F30. 23 Distribution box in engine compartment, cold zone ...... 24 Distribution box in cargo compartment FA1-FA11 ........ 25 Battery PF1-PF2 ........................................................... 26 Relays Relays in the engine compartment .............................. 27 Relays in the engine compartment and passenger compartment ................................................................ 28 Relays in cargo compartment ...................................... 29 Ground connections Overview...................................................................... 30 31/1 - 31/7 ................................................................... 31 31/10 - 31/15 continues ............................................... 32 31/15 - 31/68 ............................................................... 33 31/83 - 31/89 ............................................................... 34 31/90 - 31/XX10........................................................... 35 31/XX14 - 31/XX15 ...................................................... 36 Control modules Overview locations....................................................... 37 Overview designations................................................. 38 Central Electronic Module (CEM) 1:3 .......................... 39 Data communication, High speed CAN ....................... 42 Data communication Local CAN.................................. 43 Data communication LIN 1:2 ....................................... 44 Steering Wheel Module (SWM) ................................... 46 Group 27 Engine controls Cruise control 4-Cyl. Turbo ........................................... 47 Cruise control 4-Cyl. Turbo 1.6l .................................... 48 Cruise control 4-Cyl. Diesel DV6C................................ 49 Cruise control, 5-Cyl. Diesel EU5 ................................. 50 Cruise control 5 & 6 Cyl. Turbo..................................... 51 Start-/Stop function 4-Cyl. 1.6l Turbo............................ 52 Start-/Stop function 4-Cyl. 1.6l Diesel DV6C ................ 53 Group 28 Ignition and control system Engine management system 4-Cyl. 1.6l Turbo 1:2...... 54 Engine management system 4-Cyl. 2.0l Turbo 1:2...... 56 Engine management system, 5-Cyl. Turbo 1:2............ 58 Engine management system, 6-Cyl. Turbo 1:2............ 60 Engine management system, 4-Cyl. Diesel DV6C 1:3 62 Engine management system, 5-Cyl. Diesel EURO5 1:3 .................................................................. 65 Emission control 4-Cyl. Turbo 1.6l ............................... 68 Emission control 5-Cyl. Turbo ...................................... 69 Group 32 Alternator and voltage regulator Power supply 4-Cyl. without Start/Stop........................ 70 Power supply 4-Cyl. with Start/Stop............................. 71 Power supply 5-Cyl. & 6-Cyl. ....................................... 72 Group 33 Starting system Starting system 4-Cyl................................................... 73 Starting system 5- & 6-Cyl. .......................................... 74 Group 35 Lighting Beam length adjustment, manual ................................ 75 Active headlight ........................................................... 76 Brake lights V60........................................................... 77 Group 36 Additional electrical equipment Wiper/washer windshield ............................................. 78 Washer headlights ....................................................... 79 Horn ........................................................................ 80 Keyless vehicle 1:2 ...................................................... 81 Anti-theft alarm ............................................................ 83 Collision warning with power brake booster................. 84 Alcohol lock .................................................................. 85 Group 39 Other Cellular phone 1:2........................................................ 86 Parking camera front.................................................... 88 Bluetooth Handsfree .................................................... 89 Navigation system and Traffic information, portable .... 90 Table of Contents 1:2

TP39196202 S60 (11-), V60 2011 4 Group 43 Transmission Automatic transmission, TF-80SC AWD...................... 91 Automatic transmission MPS6 ..................................... 92 Group 59 Brake system Brake control system & DSTC ..................................... 93 Group 64 Steering Speed dependent power steering ................................ 94 Group 83 Doors and openings Central locking rear doors............................................ 95 Central locking cargo compartment S60...................... 96 Central locking tailgate V60 ......................................... 97 Group 85 Interior equipment Heated rear seat .......................................................... 98 Group 87 Climate control system Climate control system, 4-Cyl. Turbo 1:2..................... 99 Climate control system 4-Cyl. Diesel 1:2 ................... 101 Climate control system 5- & 6-Cyl. 1:2 ...................... 103 Climate control system PTC-elements ...................... 105 Group 88 Internal equipment Rear-view mirror with automatic dimming.................. 106 Supplemental restraint system 1:2 ............................ 107 Group 89 Body other Radiator masking blind .............................................. 109 Connectors .............................................. 110 Branching points ..................................... 136 Cable harness routing in vehicle Harness engine, 4-Cyl. Turbo 1.6l .............................. 147 Harness engine 4-Cyl. Turbo ...................................... 147 Harness engine, 6-Cyl. Turbo ..................................... 148 Harness engine, Diesel 2.0l ........................................ 149 Harness engine, Diesel 2.4l ........................................ 150 Engine compartment harness LHD............................. 151 Engine compartment harness RHD ............................ 152 Harness dashboard, LHD ........................................... 153 Harness Dashboard, RHD .......................................... 154 Harness Floor, LHD S60 ............................................. 155 Harness Floor, RHD S60 ............................................ 156 Floor Harness, LHD V60 ............................................. 157 Harness Floor, RHD V60 ............................................ 158 Harness infotainment, LHD S60 ................................. 159 Harness infotainment, RHD S60................................. 160 Harness infotainment, LHD V60 ................................. 161 Harness infotainment, RHD V60................................. 162 Roof harness, S60 ...................................................... 163 Roof harness V60 ....................................................... 163 Center console harness .............................................. 164 Tunnel harness ........................................................... 164 Harness front door, left ............................................... 165 Harness front door, right ............................................. 165 Harness rear door, left ................................................ 166 Harness rear door, right .............................................. 166 Trunk lid/tailgate harness, S60 ................................... 167 Trunk lid/tailgate harness, V60 ................................... 167 Harnesses rear axle.................................................... 168 Component illustrations .......................... 169 Index 1:2 .................................................... 209 List of components 1:4 ............................ 211 Table of Contents 2:2

TP39196202 S60 (11-), V60 2011 5

TP39196202 S60 (11-), V60 2011 6 Explanations Abbreviations Groups Group 23 = Fuel system Group 26 = Cooling system Group 27 = Engine controls Group 28 = Ignition and control system Group 32 = Alternator and voltage regulator Group 33 = Starting system Group 35 = Lighting Group 36 = Additional electrical equipment Group 37 = Wiring and fuses Group 38 = Instruments Group 39 = Other Group 43 = Transmission Group 55 = Parking brake Group 59 = Brake system Group 64 = Steering Group 76 = Shock absorbers Group 83 = Doors and openings Group 84 = Exterior decorative elements, etc. Group 85 = Interior equipment Group 87 = Climate control system Group 88 = Internal equipment Designations ignition switch X = Accessories (audio position) S = Powered upon insertion of key 15 = The switch remains connected during start 15l = Contact is broken while starting 30 = Constant power from the battery 50 = Start Countries/Markets A = Austria AUS = Australia B = Belgium CDN = Canada CH = Switzerland D = Germany DK = Denmark E = Spain EU/OS = Markets outside USA and Canada FIN = Finland GB = Great Britain ISR = Israel J = Japan KOR = Korea N = Norway NL = Netherlands S = Sweden USA = United States of America WEU = Western Europe Other ACC = Adaptive Cruise Control Ag = Silver plated Au = Gold plated AUTO = Automatic transmission BLIS = Blind Spot Information System CAN = CAN communication DPY = Display ECC = Electronic climate control system ETA = Throttle unit EXC = Exclusive GDL = Gas discharge lamp HS = High speed data bus KEYLESS = Keyless vehicle IR = Infrared sensor LIN = LIN communication LH = Left-hand side LHD = Left-hand drive MAN = Manual transmission MEMORY = Memory driver’s seat MIRCAM = Parking camera in rear-view mirror MS = Midspeed data bus MMS = Mass Movement Sensor PANROOF = Panoramic roof PETROL = Gasoline RH = Right-hand side RHD = Right-hand drive RTI = Road Traffic Information SCR = Screened SRS = Airbag STOSTA = Start/stop function T = Turbo engine W/O = Without 2WD = Two-wheel drive 4CYL, I4 = 4-cylinder engine 5CYL, I5 = 5-cylinder engine 6CYL, I6 = 6-cylinder engine Colors BK, SB = Black BN = Brown BU, BL = Blue GN = Green GY, GR = Gray LGN = Light Green NL = Natural OG, OR = Orange PK, P = Pink RD, R = Red VT, VO = Violet WH, W = White YE, Y = Yellow

TP39196202 S60 (11-), V60 2011 7 The descriptions below apply in general to all wiring diagram manuals, although not all sections are necessarily con- tained in this manual. The systems are shown in not active sta- tus, i.e. "key removed" and when doors, trunk lid/tailgate and hood are closed. How to use the wiring diagrams 1:2 A. Component designation Every component has a component designation that consists of two parts. The first part is a type number that describes the type of component in question, for example 3/xx. The second part of the designation is a serial number, for example x/2. Combined these give a component designation, for example 3/2. At the end of the manual is a list of components, where, with the help of the component designation, you can read off the name of the component, for example, 3/2 = light switch. List of type numbers The list shows which type of component that respec- tive type numbers refer to, for example, 3/x = switch, 6/x = electric motor, etc. 1 Battery 2 Relay 3 Switch 4 Control module 5 Driver Information Module 6 Electric motor 7 Sensor 8 Actuator 9 Heating element 10 Light 11 Fuse 15 Electrical distribution rail/box 16 Audio 17 Service/diagnostics 18 Contact reel 19 Meter 20 Ignition component/shunt 27 Optics 31 Ground connection 73 Branching point 74 Connector B. Branching points The wiring diagrams contain numbered branching points, for example 73/5035. This manual contains a section with a list of branching points. This list shows all the components which are connected to each branching point. The location of the branching points is shown in the "Cable harness routing in vehicle" section. C. Connectors Connectors provide a bridge between two cable harnesses and are described in the "Connectors" section. D. Electrical distribution Operation of the fuses and relays is shown in the "Electrical distribution" section. E. Data communication Today’s cars contain CAN, LIN and MOST networks that transfer information. Connections to these networks are not shown in their entirety in the respec- tive wiring diagram. Complete information on CAN, LIN and MOST communication is found in the section "Control modules". F. Abbreviations A number of different abbreviations are used in the manual. These are explained in the section "Abbre- viations". G. Component location The end of the manual contains a section that describes component appearance and location in numerical order.

TP39196202 S60 (11-), V60 2011 8 How to use the wiring diagrams 2:2 Explanation of symbols = System voltage = Ground connection via wiring = Ground connection in component/chassis = Screened wire = Branching point = Twisted cable = Electrical connection = Variant = CAN communication = CAN high data signal (CAN H) = CAN low data signal (CAN L) = LIN communication = LIN communication = DIN cable, coaxial cable, etc. = Data communication = CAN communication = MOST communication = MOST communication = Connection with distribution box = Further connection to... = Connector between cable harnesses = Connector connected in component

TP39196202 S60 (11-), V60 2011 9 15/36 R1 2/88 2 1 3 5 R4 2/193 2 1 3 5 11D/A7 2 1 11D/A6 2 1 11D/A5 2 1 11D/A8 2 1 11D/A3 2 1 11D/A2 2 1 11D/A1 2 1 11D/A4 2 1 11D/A10 2 1 11D/A9 2 1 11D/A11 2 1 11D/A12 2 1 2 1 3 5 2/82 15/32 RA2 2 1 3 5 A RA1 RD-GN RD-GN RD-GN RD-VT RD-VT 73/5075 2/16 74/504B 2 R7 2/31 2 1 3 5 11A/3 1 2 11A/2 1 2 11A/1 1 2 11A/4 1 2 11A/5 1 2 11B/17 RD 1 2 1 2 15/31 11B/27 C1:63 C1:13 C5:1 C5:2 30+ C2:5 C2:17 C1:9 I013545 1 2 1 2 1 2 1 2 1 2 GY-BK RD-BU RD-BK GN-VT RD-GN RD-BN RD-GY RD-GN 74/504 14 VT-GN VT-GN BU CAN CEM 4/56 LIN 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 F17 F20 1 2 F1 F6 Electrical distribution Overview without Start/stop function

TP39196202 S60 (11-), V60 2011 10 15/36 R1 2/88 2 1 3 5 R4 2/193 2 1 3 5 11D/A7 2 1 11D/A6 2 1 11D/A5 2 1 11D/A8 2 1 11D/A3 2 1 11D/A2 2 1 11D/A1 2 1 11D/A4 2 1 11D/A10 2 1 11D/A9 2 1 11D/A11 2 1 11D/A12 2 1 2 1 3 5 2/82 15/32 RA2 2 1 3 5 A RA1 RD-GN RD-GN RD-GN RD-VT RD-VT 73/5075 2/16 74/504B 2 R7 2/31 11A/3 1 2 11A/2 1 2 11A/1 1 2 11A/4 1 2 11A/5 1 2 11B/17 RD 1 2 1 2 15/31 11B/27 CAN CEM 4/56 C1:63 C1:13 C5:1 C5:2 LIN C2:5 C2:17 C1:9 I013546 1 2 1 2 1 2 1 2 1 2 GY-BK RD-BU RD-BK GN-VT RD-GN RD-BN RD-GY RD-GN 74/504 14 VT-GN VT-GN BU 2 1 2 1 2 1 2 1 2 1 2 1 11A/8 2 1 2 1 3 5 15/37 R2 2/246 2 1 2 1 2 1 3 5 2 1 3 5 11A/7 2 1 2 1 11B/12 2 1 2 1 2 1 R1 2/166 11A/6 MF1 F10 11A/2 MF2 M11 11A/1 11A/4 11A/5 11A/3 11A/9 12V BK 31/131 1/2 RD 74/301 27 74/504 3 74/316 4 RD RD RD RD 12V BK 31/3 1/1 RD 2 1 PF1 2 1 PF4 Electrical distribution Overview with Start/stop function

2011 - 2012 Volvo S60 Wiring Diagram Service Manual

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