2007-2013 Volvo C30 Service & Repair Manual
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2007-2013 VOLVO C30 SERVICE
AND REPAIR MANUAL
ENGINE
Engine Control - Removal, Replacement And Installation
ACCELERATOR PEDAL
REMOVAL AND INSTALLATION
Fig. 1: Identifying Accelerator Pedal
Courtesy of VOLVO CARS CORPORATION
Torque: M6
10 Nm
2012 Volvo C30 T-5
ENGINE Engine Control - Removal, Replacement And Installation
ELECTRICAL
Alternator And Regulator - Removal, Replacement And Installation
ALTERNATOR
GENERATOR (B5244S4; 2007-11)
REMOVAL
Battery, disconnection. See BATTERY DISCONNECTING AND CONNECTING
Fig. 1: Identifying Bolts
Courtesy of VOLVO CARS CORPORATION
Remove the auxiliaries belt. See ACCESSORY DRIVE BELT TENSIONER
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation
Fig. 2: Identifying Generator B+ Terminal And Bolts
Courtesy of VOLVO CARS CORPORATION
Remove the following items:
1. Torque: Generator B+ terminal
15 Nm
2. Torque: M8
24 Nm
INSTALLATION
To install, reverse the removal procedure.
GENERATOR (B5254T3; 2007, B5254T7; 2008-12)
REMOVAL
Fig. 3: Identifying Ignition In OFF Position
Courtesy of VOLVO CARS CORPORATION
Remove the air filter housing. See AIR CLEANER HOUSING
Remove the throttle body. See THROTTLE BODY
Remove the auxiliaries belt. See ACCESSORY DRIVE BELT TENSIONER
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation
Fig. 4: Identifying Oil Stick Bracket Bolt
Courtesy of VOLVO CARS CORPORATION
Fig. 5: Identifying Generator B+ Terminal And Nuts
Courtesy of VOLVO CARS CORPORATION
Remove the following items:
1. Torque: Generator B+ terminal
15 Nm
2. Torque: M10
50 Nm
INSTALLATION
To install, reverse the removal procedure.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation
GENERATOR PULLEY, GENERATOR (B5244S4; 2007-11, B5254T7; 2008-12)
REMOVAL AND INSTALLATION
Remove the alternator. See GENERATOR (B5254T3; 2007, B5254T7; 2008 - 12) or GENERATOR
(B5244S4; 2007 - 11)
Fig. 6: Identifying Spanner 9997113
Courtesy of VOLVO CARS CORPORATION
see 9997113 see 9997113
CHARGE REGULATOR
CHARGE REGULATOR (B5244S4; 2007-11, B5254T3; 2007, B5254T7; 2008-12)
REMOVAL
Special tools
999 7113 Spanner
Tool number: 999 7113
Tool description: Spanner
Tool boards: 30
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation
Fig. 7: Identifying Nuts
Courtesy of VOLVO CARS CORPORATION
Remove the generator (GEN). See GENERATOR (B5244S4; 2007 - 11) or GENERATOR (B5254T3; 2007,
B5254T7; 2008 - 12) .
Fig. 8: Identifying M4 Generator Bolts
Courtesy of VOLVO CARS CORPORATION
Torque: M4
3.5 Nm
INSTALLATION
To install, reverse the removal procedure
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation
ELECTRICAL
Battery And Mounting - Removal, Replacement And Installation
BATTERY
REMOVAL
See SAFETY INFORMATION BATTERY AND CHARGING
Fig. 1: Identifying Underhood Torsion Rod, Nuts And Cover
Courtesy of VOLVO CARS CORPORATION
Torque: M8
24 Nm
Fig. 2: View Of Battery And Cover
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Battery And Mounting - Removal, Replacement And Installation
Courtesy of VOLVO CARS CORPORATION
Perform battery disconnecting and connecting, see BATTERY DISCONNECTING AND CONNECTING
Fig. 3: Locating Battery Box And Terminal Connector Bolts
Courtesy of VOLVO CARS CORPORATION
Fig. 4: Identifying Battery, Holder And Bolts
Courtesy of VOLVO CARS CORPORATION
Torque: M6
10 Nm
INSTALLATION
To install, reverse the removal procedure.
VEHICLES WITH BATTERY MONITORING SENSOR (BMS)
Reset according to DIAGNOSTICS/VEHICLE COMMUNICATION/CEM/Advanced/Resetting information
2012 Volvo C30 T-5
ELECTRICAL Battery And Mounting - Removal, Replacement And Installation
when replacing battery (main battery) function. VIDA (Volvo Scan Tool) is necessary to perform this
procedure.
2012 Volvo C30 T-5
ELECTRICAL Battery And Mounting - Removal, Replacement And Installation
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2007-2013 Volvo C30 Service & Repair Manual
Engines Covered:
- B5244S4 – 2.4L DOHC 20-valve inline-5 (naturally aspirated)
- B5244S5 – 2.4L DOHC 20-valve inline-5 (naturally aspirated)
- B5244S7 – 2.4L DOHC 20-valve inline-5 (naturally aspirated)
- B5254T3 – 2.5L DOHC 20-valve inline-5 turbocharged (T5)
- B5254T7 – 2.5L DOHC 20-valve inline-5 turbocharged (T5 high output)
The 2007-2013 Volvo C30 Service & Repair Manual delivers comprehensive factory procedures for maintaining, servicing, and diagnosing the entire C30 range. Whether you're working on the naturally aspirated 2.4L variants or the turbocharged T5 models, this manual provides detailed repair information tailored to each supported engine configuration.
Designed for experienced DIYers and professional technicians alike, it covers all systems including driveline, suspension, HVAC, safety restraints, and electrical systems. OEM-level diagnostics, step-by-step removal/installation procedures, and complete torque specs are included. Extensive wiring diagrams and system schematics provide full transparency into the C30’s electronic architecture — ideal for fault tracing and module replacement.
Content Overview:
- Scheduled maintenance and lubrication
- Engine mechanical (NA and turbo engines)
- Cylinder head and valve train procedures
- Fuel system and turbocharger service
- Cooling and exhaust systems
- ECM diagnostics and DTC troubleshooting
- Suspension, steering, and driveline components
- Transmission (manual & automatic) service and overhaul
- Brake system: ABS, hydraulics, parking brake
- HVAC: heating, A/C compressor, blend doors
- Electrical component locator and fuse panels
- Bodywork, doors, sunroof, mirrors
- Airbags, seatbelt pretensioners, restraints
- Control modules and CAN bus communication
- Full-color wiring diagrams and harness routing
This is the same workshop documentation used by authorized Volvo dealerships. Whether you're servicing the base 2.4i or turbocharged T5 models, this manual provides the depth and accuracy needed for professional-grade repairs.
Printable: Yes
Language: English
Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablets, etc.
Requirements: Adobe Reader (free)
