2005-2008 Volkswagen Jetta Service & Repair Manual
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Maintenance
Golf Variant 2007 ➤
Golf Variant 2010 ➤
Jetta 2005 ➤
Edition 09.2009
Service
Service Department. Technical Information
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Maintenance
Heading
1. Engine list
2. Service work
3. General
4. Descriptions of work
5. Exhaust emissions test
6. Glossary
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Service
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2010 Volkswagen AG, Wolfsburg MEX5R006120
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Contents
1 Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Service tables for “Rest of World” markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Service scope for North American and Canadian markets . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Service scope for “Rest of World” markets up to model year 2007 . . . . . . . . . . . . . . . . . . 17
2.4 Service scope for “Rest of World” markets from model year 2008 . . . . . . . . . . . . . . . . . . . . 25
2.5 Service intervals for “Rest of World” markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.6 Service intervals for North American and Canadian markets . . . . . . . . . . . . . . . . . . . . . . . . 35
2.7 Information on LongLife service or time or distance dependent service . . . . . . . . . . . . . . 36
3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1 Tow starting/towing for North American and Canadian markets . . . . . . . . . . . . . . . . . . . . 37
3.2 Raising vehicle with lifting platform and trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3 Sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.4 Connecting vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.5 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.6 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.7 Countries with elevated sulphur content in diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.8 Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.9 Engine code and engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.10 Engine oils for North American and Canadian markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.11 Engine oils for “Rest of World” markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.12 RME fuel -biodiesel- for vehicles up to 05.2006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.13 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4 Descriptions of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.1 Removable towing bracket: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.2 Swivel joints: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.3 Driving light assist and cornering light: Check function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.4 Automatic gearbox: Check ATF level, 09G gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5 Battery: Check battery terminal clamps for secure seating . . . . . . . . . . . . . . . . . . . . . . . . 56
4.6 Battery: Check using battery tester with printer VAS 5097A . . . . . . . . . . . . . . . . . . . . . . . . 58
4.7 Front passenger front airbag: Check activation / deactivation for vehicles without seat
occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.8 Checking tyres: Condition, wear pattern, inflation pressure, tread depth . . . . . . . . . . . . . . 59
4.9 Brake and clutch system: Change brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.10 Brake fluid level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.11 Brake system: Perform visual check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . 72
4.12 Front and rear brake pads/linings: Check thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.13 Checking diesel particulate filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.14 6-speed dual clutch gearbox (DSG) 02E: Change oil and filter . . . . . . . . . . . . . . . . . . . . . . 74
4.15 Electric windows: Check positioning (open and close functions) . . . . . . . . . . . . . . . . . . . . 75
4.16 Vehicle system test: Perform test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.17 Protective bellows: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.18 Renewing rubber buffers for engine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.19 Haldex coupling (Jetta 4motion): Change oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.20 Poly V-belt: Adjust tension on engines without automatic tensioning roller . . . . . . . . . . . . 81
4.21 Poly V-belt: Check condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.22 Dash panel insert: Adapt menu language versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.23 Compass: Set compass zone and calibrate compass (for North American, Canadian and
Mexican markets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.24 Cooling system: Check frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.25 Fuel filter: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.26 Air filter: Clean housing and renew filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.27 Memory seat: Perform initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
Contents i
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4.28 Engine and components in engine compartment (from above and below): Perform visual
check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.29 Engine cover -top-: Removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.30 Removing and installing engine compartment cover -bottom- (noise insulation) . . . . . . . . 116
4.31 Engine oil level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.32 Engine oil: Drain or extract; renew oil filter and replenish engine oil . . . . . . . . . . . . . . . . . . 117
4.33 Checking breakdown set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.34 Panorama sliding roof: Check function, clean guide rails if necessary and grease with special
grease, clean wind deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4.35 Performing road test (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . . 135
4.36 Wheel securing bolts: Tighten to prescribed torque setting . . . . . . . . . . . . . . . . . . . . . . . . 136
4.37 Reading radio code with fault reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.38 Radio/navigation system: Activate anti-theft coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.39 Tyre pressure monitoring: Perform basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4.40 Renewing tyre pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
4.41 Dust and pollen filter: Clean housing and renew filter element . . . . . . . . . . . . . . . . . . . . . . 146
4.42 Headlight adjustment: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4.43 Service interval display: Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
4.44 Service interval display: Recode (for “Rest of World” markets) . . . . . . . . . . . . . . . . . . . . . . 154
4.45 Service interval display: Recode at delivery inspection (for North American and Canadian
markets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
4.46 Service interval display: Recode at first oil change service (for North American and Canadian
markets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
4.47 Sunroof: Check function, clean and grease guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
4.48 Window wash/wipe system and headlight washer system: Check function . . . . . . . . . . . . 160
4.49 Wiper blades: Check park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
4.50 Wiper blade protection: Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
4.51 Track rod ends: Check play, security and boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
4.52 Auxiliary heater: Set weekday in menu of combi-instrument . . . . . . . . . . . . . . . . . . . . . . . . 169
4.53 Door arrester: Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
4.54 Transportation mode: Switch off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
4.55 Transportation devices: Remove blocking pieces from front axle springs . . . . . . . . . . . . . . 172
4.56 Underbody sealant: Perform visual check for damage to underbody sealant, underbody
panels, routing of lines and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
4.57 Clock and date: Set to correct time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
4.58 Camshaft drive toothed belt: Check (TDI unit injector engines) . . . . . . . . . . . . . . . . . . . . . . 174
4.59 Toothed belt and toothed belt tensioning roller: Renew (TDI engines) . . . . . . . . . . . . . . . . 174
4.60 Camshaft drive toothed belt: Renew (2.0 l FSI and TFSI) . . . . . . . . . . . . . . . . . . . . . . . . . . 175
4.61 Camshaft drive toothed belt: Check (4-cylinder petrol engines 1.4 l and 1.6 l) . . . . . . . . . . 175
4.62 Spark plugs: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
5 Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
5.1 Exhaust emissions test for petrol engines with OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
5.2 Exhaust emissions test for diesel engines with OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
6 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
ii Contents
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1 Engine list
Petrol and diesel engines are listed separately.
The engine codes are listed in alphabetical order.
♦ Petrol engines ⇒ page 1
♦ Diesel engines ⇒ page 4
Petrol engines
Engine codes
⇒ page 48
AXX BGP BGQ
Capacity
in litres
2.0 2.5 2.5
Number of cylinders 4 5 5
Valves per cylinder 4 4 4
Output/kW at rpm 147/5700 110/5200 110/5200
Torque/Nm at rpm 280/2000 228/4000 228 / 4000
Compression ratio 10.5 9.5 9.5
Injection/ignition MPI Bosch Motronic
TFSI
MPI Bosch Motronic
SRE
MPI Bosch Motronic
SRE
RON unleaded, at least 95
also 91 RON, but with
reduced output
91
also 87 RON, but with re‐
duced output
91
also 87 RON, but with re‐
duced output
Camshaft drive Toothed belt Timing chain Timing chain
Petrol engines
Engine codes
⇒ page 48
BLG BLF BLR
Capacity
in litres
1.4 1.6 2.0
Number of cylinders 4 4 4
Valves per cylinder 4 4 4
Output/kW at rpm 125/6000 85/5800 110/6000
Torque/Nm at rpm 240/1750...4500 155/4000 200/3500
Compression ratio 10.0 12.0 11.5
Injection/ignition Motronic
MED 9.5.10
FSI
Motronic
MED 9.5.10
FSI
MPI Bosch-Motronic
FSI
RON unleaded, at least 95
also 91 RON, but with
reduced output
98
also 95 RON, but with re‐
duced output
95
also 91 RON, but with re‐
duced output
Camshaft drive Timing chain Toothed belt Toothed belt
Petrol engines
Engine codes
⇒ page 48
BMY BLY BSE
Capacity
in litres
1.4 2.0 1.6
Number of cylinders 4 4 4
Valves per cylinder 4 4 2
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
1. Engine list 1
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Engine codes
⇒ page 48
BMY BLY BSE
Capacity
in litres
1.4 2.0 1.6
Output/kW at rpm 103/5600 110/6000 75/5600
Torque/Nm at rpm 220/2000 to 4000 200/3500 148/3800
Compression ratio 10 10.5 10.5
Injection/ignition Motronic MED 17.5.1
TSI
MPI Bosch-Motronic
FSI
SIMOS 7.1
SRE
RON unleaded, at least 95
also 91 RON, but with
reduced output
95
also 91 RON, but with re‐
duced output
95
also 91 RON, but with re‐
duced output
Camshaft drive Timing chain Toothed belt Toothed belt
Petrol engines
Engine codes
⇒ page 48
BSF BPY BTK
Capacity
in litres
1.6 2.0 2.5
Number of cylinders 4 4 5
Valves per cylinder 2 4 4
Output/kW at rpm 75/5600 147/5700 110/5200
Torque/Nm at rpm 148/3800 280/2000 228/4000
Compression ratio 10.5 10.5 9.5
Injection/ignition SIMOS 7.1
SRE
MPI Bosch Motronic
TFSI
MPI Bosch Motronic
SRE
RON unleaded, at least 95
also 91 RON, but with
reduced output
95
also 91 RON, but with
reduced output
91
also 87 RON, but with re‐
duced output
Camshaft drive Toothed belt Toothed belt Timing chain
Petrol engines
Engine codes
⇒ page 48
BUD BVY BVZ
Capacity
in litres
1.4 2.0 2.0
Number of cylinders 4 4 4
Valves per cylinder 4 4 4
Output/kW at rpm 59/5000 110/6000 110/6000
Torque/Nm at rpm 130/4200 200/3500 200/3500
Compression ratio 10.5 11.5 10.5
Injection/ignition 4VH
SRE
MPI Bosch-Motronic
FSI
MPI Bosch-Motronic
FSI
RON unleaded, at least 95
also 91 RON, but with
reduced output
95
also 91 RON, but with
reduced output
95
also 91 RON, but with re‐
duced output
Camshaft drive Toothed belt Toothed belt Toothed belt
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
2 1. Engine list
P
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Petrol engines
Engine codes
⇒ page 48
BWA CAXA CAVD
Capacity
in litres
2.0 1.4 1.4
Number of cylinders 4 4 4
Valves per cylinder 4 4 4
Output/kW at rpm 147/5700 90/5600 118/5800
Torque/Nm at rpm 280/2000 210/1750...4500 240/1500...4000
Compression ratio 10.5 10 10
Injection/ignition MPI Bosch Motronic
TFSI
Motronic MED 17.5.20
TSI twincharger
Motronic MED 17.5.10
TSI twincharger
RON unleaded, at least 95
also 91 RON, but with
reduced output
95
also 91 RON, but with
reduced output
95
also 91 RON, but with
reduced output
Camshaft drive Toothed belt Timing chain Timing chain
Petrol engines
Engine codes
⇒ page 48
CAWB CBFA CBTA
Capacity
in litres
2.0 2.0 2.5
Number of cylinders 4 4 5
Valves per cylinder 4 4 4
Output/kW at rpm 147/5100...6000 147/5100...6000 125/5700
Torque/Nm at rpm 280/1700...5000 280/1700...5000 240/4250
Compression ratio 10.3 10.3 9.5
Injection/ignition Motronic MED 17.1
TSI turbocharger
Motronic MED 17.1
TSI turbocharger
MPI Bosch Motronic
SRE
RON unleaded, at least 95
also 91 RON, but with
reduced output
95
also 91 RON, but with
reduced output
91
also 87 RON, but with
reduced output
Camshaft drive Timing chain Timing chain Timing chain
Petrol engines
Engine codes
⇒ page 48
CBUA CCSA CCTA
Capacity
in litres
2.5 1.6 2.0
Number of cylinders 5 4 4
Valves per cylinder 4 2 4
Output/kW at rpm 125/5700 75/5600 147/5100...6000
Torque/Nm at rpm 240/4250 148/3800 280/1700...5000
Compression ratio 9.5 10.5 10.2
Injection/ignition MPI Bosch Motronic
SRE
MPI Simos
“flex fuel”
Motronic MED 17.5
TSI turbocharger
RON unleaded, at least 91
also 87 RON, but with re‐
duced output
95
also 91 RON, but with re‐
duced output
95
also 91 RON, but with
reduced output
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
1. Engine list 3
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Engine codes
⇒ page 48
CBUA CCSA CCTA
Capacity
in litres
2.5 1.6 2.0
Camshaft drive Timing chain Toothed belt Timing chain
Diesel engines
Engine codes
⇒ page 48
AZV BKC BKD
Capacity
in litres
2.0 1.9 2.0
Number of cylinders 4 4 4
Valves per cylinder 4 2 4
Output/kW at rpm 100/4000 77/4000 103/4000
Torque/Nm at rpm 320/1750...2500 250/1900 320/1750...2500
Compression ratio 18.5 19.0 18.5
Injection/ignition TDI unit injector TDI unit injector TDI unit injector
Fuel conforming to DIN EN 590 DIN EN 590 DIN EN 590
Diesel particulate filter no no no
Camshaft drive Toothed belt Toothed belt Toothed belt
Diesel engines
Engine codes
⇒ page 48
BLS BMN
BMM
1)
Capacity
in litres
1.9 2.0 2.0
Number of cylinders 4 4 4
Valves per cylinder 2 4 4
Output/kW at rpm 77/4000 125/4200 103/4000
Torque/Nm at rpm 250/1900 350/1800 320/1750...2500
Compression ratio 19.0 18.5 18.5
Injection/ignition TDI unit injector TDI unit injector TDI unit injector
Fuel conforming to DIN EN 590 DIN EN 590 DIN EN 590
Diesel particulate filter
yes
2
yes
2
yes
2
Camshaft drive Toothed belt Toothed belt Toothed belt
1) RME fuel (biodiesel) must not be used! 2) When using fuels
with elevated sulphur content the service life of the diesel partic‐
ulate filter may be reduced.
Diesel engines
Engine codes
⇒ page 48
BRM
3)
BXE
3)
CBDA
3)
Capacity
in litres
1.9 1.9 2.0
Number of cylinders 4 4 4
Valves per cylinder 2 2 4
Output/kW at rpm 74 / 4000 77/4000 100/4200
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
4 1. Engine list
P
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Engine codes
⇒ page 48
BRM
3)
BXE
3)
CBDA
3)
Capacity
in litres
1.9 1.9 2.0
Torque/Nm at rpm 250/1900 250/1900 320/1750...2500
Compression ratio 19 19.0 18.5
Injection/ignition TDI unit injector TDI unit injector TDI common rail
Fuel conforming to DIN EN 590 DIN EN 590 DIN EN 590
Diesel particulate filter no no
yes
4
Camshaft drive Toothed belt Toothed belt Toothed belt
3) RME fuel (biodiesel) must not be used! 4) When using fuels
with elevated sulphur content the service life of the diesel partic‐
ulate filter may be reduced.
Note
Vehicles with retrofitted diesel particulate filter are allocated in the
table to diesel engines without diesel particulate filter. Vehicles
with diesel particulate filter (fitted at the factory) can be identified
by PR No. 7GG on the vehicle data sticker.
Engine codes
⇒ page 48
CBDB
4)
CBEA
4)
Capacity
in litres
2.0 2.0
Number of cylinders 4 4
Valves per cylinder 4 4
Output/kW at rpm 103/4200 103/4000
Torque/Nm at rpm 320/1750...2500 320/1750...2500
Compression ratio 18.5 18.5
Injection/ignition TDI common rail TDI common rail
Fuel conforming to DIN EN 590 DIN EN 590
Diesel particulate filter
yes
4
yes
4
Camshaft drive Toothed belt Toothed belt
4) RME fuel (biodiesel) must not be used! 4) When using fuels
with elevated sulphur content the service life of the diesel partic‐
ulate filter may be reduced.
Note
Vehicles with retrofitted diesel particulate filter are allocated in the
table to diesel engines without diesel particulate filter. Vehicles
with diesel particulate filter (fitted at the factory) can be identified
by PR No. 7GG on the vehicle data sticker.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
1. Engine list 5
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2 Service work
In this chapter you will obtain information on the following sub‐
jects:
♦ Service tables for “Rest of World” markets ⇒ page 6
♦ Service scope for North American and Canadian markets
⇒ page 11
♦ Service scope for “Rest of World” markets up to model year
2007 ⇒ page 17
♦ Service scope for “Rest of World” markets from model year
2008 ⇒ page 25
♦ Service intervals for North American and Canadian markets
⇒ page 35
♦ Service intervals for “Rest of World” markets up to model year
2007 ⇒ page 6
♦ Service intervals for “Rest of World” markets from model year
2008 ⇒ page 6
♦ Information on LongLife service or time or distance dependent
service ⇒ page 36
2.1 Service tables for “Rest of World” mar‐
kets
VW engine oil standards ⇒ page 7
Filter change intervals ⇒ page 8
Toothed belt change intervals ⇒ page 6
Service intervals ⇒ page 10
Spark plugs ⇒ page 9
2.1.1 Toothed belt change intervals
• If the engine is fitted with toothed belt or timing chain can be
found in the engine list ⇒ page 1
Note
The camshaft drive with timing chain is maintenance-free!
Jetta 2005▸, Bora 2006▸, Golf Variant 2007▸
Toothed belt change intervals, tensioning roller change intervals
♦ DIESEL ENGINES
ENGINE
TYPE
Engine code Period Toothed belt change inter‐
vals
Tensioning roller change
intervals
TDI-PD AZV, BKC,
BKD, BLS,
BMN, BMM,
BRM, BXE
Since introduc‐
tion
up to model
year 2006
Every 120,000 km Up to model year 2006
every 240,000 km
TDI-PD AZV, BKC,
BKD, BLS,
BMN, BMM,
BRM, BXE
From model
year 2007
Every 150,000 km From model year 2007
every 300,000 km
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
Maintenance - Edition 09.2009
6 2. Service work
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The 2005-2008 Volkswagen Jetta OEM Service & Repair Manual is a comprehensive resource for professional mechanics and DIY enthusiasts. It offers detailed instructions, step-by-step procedures, and technical specifications for maintenance, repairs, and troubleshooting specific to the Volkswagen Jetta models produced between 2005 and 2008.
From routine tasks such as oil changes to complex engine repairs and electrical component replacements, this manual includes detailed illustrations, diagrams, and schematics that simplify the process and help ensure accurate execution.
Key information covered in this manual includes:
- Engine specifications and maintenance procedures
- Transmission system repairs and adjustments
- Electrical system diagnostics and troubleshooting techniques
- Steering and suspension repair methods
- Brake system maintenance and repair guidelines
- Heating and air conditioning system troubleshooting
- Body and interior repair instructions
Whether you are an experienced mechanic or a novice DIYer, this OEM service and repair manual equips you with the knowledge and confidence to handle a wide range of repair tasks effectively. It provides an all-in-one solution for maintaining the smooth and efficient operation of your 2005-2008 Volkswagen Jetta.
