2012 Volkswagen Jetta Download Service & Repair Manual

Engine, Installing Vehicles with Manual Transmission – Lightly coat the drive axle splines with Lubricating Grease -G 000 100-. – Install the clutch and the clutch mechanism. Continuation for All Vehicles – Secure the engine mounts on the engine, shake the engine/transmission assembly to align it and tighten the subframe mount. – Install the front exhaust pipe. Refer to → Chapter „Catalytic Converter, Removing and Installing“. – Install the right drive axle and attach the left drive axle to the transmission. Refer to →Suspension, Wheels, Steering; Rep. Gr.40. – Install the power steering pump. Refer to →Suspension, Wheels, Steering; Rep. Gr.48. – Install the A/C compressor. Refer to →Heating, Ventilation and Air Conditioning; Rep. Gr.87. – Install the ribbed belt. Refer to → Chapter „Ribbed Belt, Removing and Installing“. – Install the fan shroud. Refer to → Chapter „Fan Shroud, Removing and Installing“. – Reset the service position. Refer to →Body Exterior; Rep. Gr.50. – Install the noise insulation. Refer to →Body Exterior; Rep. Gr.66. Vehicles with Manual Transmission – Install the gearshift mechanism and adjust it. Refer to →Rep. Gr.34. – Install the hydraulic clutch slave cylinder. Refer to →Rep. Gr.30. Vehicles with an Automatic Transmission – Install the selector lever cable and adjust it. Refer to →Rep. Gr.37. Continuation for All Vehicles – Install the battery and the battery tray. Refer to →Electrical Equipment; Rep. Gr.27. – Bleed the fuel system. Refer to → Chapter „Fuel System, Filling/Bleeding“. – Fill the coolant. Refer to → Chapter „Coolant, Draining and Filling“. – Adapt the engine control module see Vehicle Diagnostic Tester“Guided Fault Finding” function. – Perform a vehicle system test see Vehicle Diagnostic Tester“Guided Fault Finding” function. – End the “Guided Fault Finding”. Follow all safety precautions when performing the road test. Refer to → Chapter „Safety Precautions During Road Test with Testing Equipment“. – Perform a road test. Refer to → Chapter „Safety Precautions During Road Test with Testing Equipment“. – Perform another vehicle system test and correct any faults. Tightening Specifications Bolted Connections Tightening Specifications Bolts and Nuts M6 10 Nm M7 15 Nm M8 25 Nm M10 40 Nm 9/15/2015 Page 1 of 2

M12 60 Nm t Refer to → Chapter „Overview - Subframe Mount“ 9/15/2015 Page 2 of 2

Engine Mount, Removing and Installing Special tools and workshop equipment required t Engine Support Bridge -10-222A- t Engine Support - Automatic Transmission Hook -10-222A/7- t Engine Support - Bracket w/Spindle and Hook -10-222A/10- t Engine Support Bridge - Engine Support 28 -10-222A/28- t Engine Support Bridge - Engine Support 31 -10-222A/31- t Rail with Holes -T40091/2- from Engine Support - Basic Set -T40091- t Engine Support - Supplement Kit Mount 5 -T40093/5- from the Engine Support - Supplement Kit -T40093A- t Engine Support Bridge - Engine Support 28-2 -10-222A/28-2-, quantity: 2 t Square Pipe -T40091/1- (quantity 2) from the Engine Support - Basic Set -T40091- t Movable Joint -T40091/3- (quantity 2) from the Engine Support - Basic Set -T40091- t Movable Joint -T40093/4- (quantity 2) from the Engine Support - Basic Set -T40091- t Torque Wrench 1331 5-50Nm -VAG1331- t Union Nut Socket - T40055- Tool Development – If the adapter for Engine Support Bridge - Engine Support 4 -10-222A/4- does not have the indicated holes -arrow- shown they must be added. l Dimension -a- = 225 mm. l Hole diameter = 12.5 mm Procedure Note Without removing the battery and battery tray Removing – Remove the noise insulation. Refer to →Body Exterior; Rep. Gr.66. Caution Danger of causing damage to the decoupling element: t Do not bend the decoupling element more than 10°. t Do not stretch the decoupling element. t Do not damage the wire mesh on the decoupling element. 9/15/2015 Page 1 of 7

– Remove the exhaust system bracket from the subframe -arrows-. – Remove the bolt -1-. – Remove the bolts -2- and -3-. – Remove the pendulum support. – Remove the air filter housing (engine cover). Refer to → Chapter „Air Filter Housing, Removing and Installing“. – Remove the plenum chamber cover. Refer to →Body Exterior; Rep. Gr.50. – Remove the bolts -arrows- from the left and right sides of the lock carrier bracket. 9/15/2015 Page 2 of 7

– Remove the lower mounts on the Engine Support Bridge - Engine Support 28 - 10 -222A/28- and replace with the Engine Support 28-2 -10-222A/28-2-. – Remove the bolts in direction of -arrows - for securing the engine support bridge on the lock carrier from the Engine Support Bridge - Engine Support 28-2 - 10-222A/28-2-. – Use the bolts from the Engine Support Bridge - Engine Support 28-2 -10- 222A/28-2- for attaching the Engine Support Bridge - Engine Support 28 -10- 222A/28-. Do not use the bolts for the bracket. – Tighten the fastening bolts -arrows- to 8 Nm. Caution A second technician is needed when positioning the Engine Support Bridge - 10-222A- on the vehicle to keep the Engine Support Bridge from tipping. – Install the Engine Support Bridge - Engine Support 31-2 -10-222A/31-2- on the inner hole from the Engine Support Bridge -10-222A- and slide two Engine Support - Basic Set - Moveable Joint - T40091/3- from the left side. Note 9/15/2015 Page 3 of 7

2012 Volkswagen Jetta Download Service & Repair Manual

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