2015 Volkswagen Golf Mk7 Download Service & Repair Manual
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Maintenance
Golf 2017 ➤
Golf Sportsvan 2018 ➤
Golf Variant 2017 ➤
e-Golf 2017 ➤
Edition 03.2018
Service
Service Department. Technical Information
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Maintenance
Heading
1. Engine list
2. Service work
3. General information
4. Descriptions of work:
5. Exhaust emissions test
6. Glossary
7. ---Change history---
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Service
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2018 Volkswagen AG, Wolfsburg D4B806C0C13
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Contents
1 Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Information about flexible or fixed service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Service tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1 General warnings for working on high-voltage system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Raising vehicle with lifting platform or trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 Entries in service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4 Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6 Connecting vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.8 Countries with hot climate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9 Country overview for petrol not compliant with EN 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.10 Country overview for diesel not compliant with EN 590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.11 Engine code and engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.12 Countries with high levels of dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.13 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.14 Shortened intervals for spark plug replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4 Descriptions of work: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1 Swivel joints and suspension link mountings: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2 All-wheel drive coupling: changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3 Automatic headlight control and static cornering light: checking function . . . . . . . . . . . . . . 47
4.4 Automatic gearbox 09G: changing ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.5 Battery (12V): checking battery terminal clamps for secure seating . . . . . . . . . . . . . . . . . . 48
4.6 Battery (12V): checking with battery tester (always refer to workshop manual) . . . . . . . . . . 52
4.7 Status of battery (12V): reading - sending diagnosis protocol via online connection . . . . . . 52
4.8 Front passenger front airbag: checking key switch and “ON/OFF function” . . . . . . . . . . . . 52
4.9 Tyres: checking condition, wear pattern, tyre pressure and tread depth . . . . . . . . . . . . . . 53
4.10 Brake and clutch system: changing brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.11 Brake system and shock absorbers: inspecting for leaks and damage . . . . . . . . . . . . . . . . 114
4.12 Brake fluid level: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.13 Brakes, front and rear: checking thickness of brake pads and condition of brake discs . . 116
4.14 Diesel fuel filter: draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.15 Diesel fuel filter: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.16 Diesel particulate filter: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.17 Dual clutch gearbox 0D9: changing gear oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.18 Dual clutch gearbox 0DD: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.19 Dual clutch gearbox 0DL: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.20 Dual clutch gearbox 0GC: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.21 Three-phase current drive: calibrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.22 Electric windows: checking positioning (open and close functions) . . . . . . . . . . . . . . . . . . 123
4.23 Natural gas system: inspect natural gas tank for corrosion and leakage. . . . . . . . . . . . . . . 124
4.24 Natural gas system: checking wax layer between natural gas fuel tank and fuel tank shut-off
valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.25 Natural gas tank: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.26 Natural gas filler connection and sealing cap: checking condition, cleaning if necessary and
checking seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.27 Fault memory of all systems: reading with vehicle diagnostic tester , correcting possible faults
according to repair guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.28 Boots: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.29 High-voltage battery: checking charge level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.30 Maintenance of high-voltage battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.31 High-voltage battery: charge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
Contents i
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4.32 High voltage components and high-voltage cables: inspecting for damage and correct routing
and securing of lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
4.33 Hybrid components: inspect for damage to high-voltage components and wires. . . . . . . . . 132
4.34 Interior and exterior body: inspecting for corrosion with doors and flaps open . . . . . . . . . . 133
4.35 Poly V-belt: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.36 Poly V-belt: checking condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.37 Cooling system: checking frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . 134
4.38 Air filter: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.39 Multi-purpose additive for diesel fuel: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4.40 Multi-purpose additive for petrol fuel: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
4.41 Engine and components in engine compartment: inspecting for leaks and damage (from
above and below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4.42 Engine cover panel “top”: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
4.43 Engine compartment cover (noise insulation) “bottom”: removing and installing . . . . . . . . 149
4.44 Engine oil level: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
4.45 Engine oil: draining, renewing oil filter and replenishing engine oil . . . . . . . . . . . . . . . . . . 150
4.46 Engine oil: capacities and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
4.47 Panoramic sliding sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
4.48 Panorama sliding roof with rear panorama roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
4.49 Road test: performing (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . . 170
4.50 Wheel securing bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
4.51 Tyre Pressure Loss Indicator: calibrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
4.52 Tyre repair set: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
4.53 Window wash/wipe system and headlight washer system: checking function . . . . . . . . . . 174
4.54 Headlight adjustment: checking halogen headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
4.55 Headlight adjustment: checking LED headlights with cornering light . . . . . . . . . . . . . . . . . . 180
4.56 Headlight adjustment: checking LED headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
4.57 Headlight adjustment: checking fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
4.58 Sliding sunroof drains: checking for blockage, cleaning if necessary . . . . . . . . . . . . . . . . 192
4.59 Service interval display: resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
4.60 Service interval display: recoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
4.61 Track rod ends: checking clearance, firm seating and boots . . . . . . . . . . . . . . . . . . . . . . . . 194
4.62 Dust and pollen filter: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . 194
4.63 Transportation mode: switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
4.64 Transportation devices: removing blocking pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
4.65 Clock and date: setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
4.66 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines,
plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.67 Front differential lock: changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.68 Warning stickers, e-Golf: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.69 Warning stickers, Golf GTE: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.70 Toothed belt (petrol engines): renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
4.71 Camshaft drive toothed belt (diesel engines): renewing . . . . . . . . . . . . . . . . . . . . . . . . . . 198
4.72 Spark plugs: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
5 Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
5.1 Exhaust emissions test for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
5.2 Exhaust emissions test for diesel engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
6 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
7 ---Change history--- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
ii Contents
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1 Engine list
(VIGG001147; Edition 03.2018)
Golf BQ1 Petrol engines in hybrid vehicles ⇒ page 1
Diesel engines ⇒ page 4
Golf estate
BV5
Petrol engines ⇒ page 6
Diesel engines ⇒ page 8
e-Golf BE2 Electric motor ⇒ page 9
Golf SV
AN1
Petrol engines ⇒ page 10
Diesel engines ⇒ page 11
Note
To ease the search for an engine, the engine codes are listed in
alphabetical order.
Golf BQ1 petrol engines
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 2.0 1.4 1.0 1.0
Engine code CHHA CHPA CHZC CHZF
No. of cylinders/valves per
cylinder
4/4 4/4 3/4 3/4
Power kW at rpm 169/4200-6000 103/4500-6000 81/5500 63/5000-5500
Torque Nm at rpm 350/1500-4000 250/1500-3500 175/1500-3500 160/1500-3500
Bore ∅ mm 82.5 74.5 74.5 74.5
Stroke mm 92.8 80.0 76.4 76.4
Compression ratio 9.6 10.5 10.5 10.5
Injection/ignition Motronic SIMOS
12.1
TSI turbocharger
Motronic
MED17.5.21
TSI turbocharger
Motronic Bosch
ME 17
TSI
Motronic Bosch
ME 17
TSI
RON unleaded, at
least
95 95
(in exceptional cir‐
cumstances at
least 91 RON, but
with reduced out‐
put)
95 95
Camshaft drive Chain Toothed belt Toothed belt Toothed belt
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 1.0 1.2 2.0 2.0
Engine code CHZK CJZA CNTA CNTC
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 63/5000-6500 77/5000 155/4300-6200 155/4300-6200
Torque Nm at rpm 175/1500-3500 175/1400-3500 350/1600-4200 350/1600-4200
Bore ∅ mm 74.5 71.0 82.5 82.5
Stroke mm 76.4 75.6 92.8 92.8
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
1. Engine list 1
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Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 1.0 1.2 2.0 2.0
Engine code CHZK CJZA CNTA CNTC
Compression ratio 10.5 10.5 9.6 9.6
Injection/ignition Motronic Bosch
ME 17
TSI
Motronic
MED17.5.21
TSI turbocharger
Motronic SIMOS
12.1
TSI turbocharger
Motronic SIMOS
12.1
TSI turbocharger
RON unleaded, at
least
95 95 95 95
RON Ethanol 85 --- -- --- ---
Camshaft drive Toothed belt Toothed belt Chain Chain
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol/hybrid en‐
gine
Displace‐
ment
I 1.4 1.4 1.4 1.4
Engine code CPTA CPVB CPWA CUKB
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 103/4500-6000 92/5000 81/5000 110/5000
Torque Nm at rpm 250/1500-3500 200/1500-4000 200/1500-4000 250/1400-3500
Bore ∅ mm 74.5 74.5 74.5 74.5
Stroke mm 80.0 80.0 80.0 80.0
Compression ratio 10.5 10.5 10.5 10.0
Injection/ignition Motronic
MED17.5.21
TSI turbocharger
Motronic
MED17.5.21
TSI turbocharger
Motronic MED17.5
TGI Turbocharger
Motronic
MED17.5.21
TSI turbocharger
RON unleaded, at
least
95
(in exceptional cir‐
cumstances at
least 91 RON, but
with reduced out‐
put)
95 Natural gas and
95 (in exceptional
circumstances at
least 91 RON but
with reduced out‐
put)
95
(in exceptional cir‐
cumstances at
least 91 RON, but
with reduced out‐
put)
RON Ethanol 85 --- 104 --- ---
Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 1.6 2.0 1.2 1.4
Engine code CWVA CXDB CYVB CZCA
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 81/5800 169/4700-6200 81/4600-5600 92/5000-6000
Torque Nm at rpm 155/3800 350/1500-4600 175/1400-4000 200/1400-4000
Bore ∅ mm 76.5 82.5 71.0 74.5
Stroke mm 86.9 92.8 75.6 80.0
Compression ratio 10.5 9.6 10.5 10.0
Injection/ignition Bosch ME 17
indirect inj.
Motronic SIMOS
12.1
TSI turbocharger
Motronic
MED17.5.25
TSI turbocharger
Motronic
MED17.5.21
TSI turbocharger
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
2 1. Engine list
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Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 1.6 2.0 1.2 1.4
Engine code CWVA CXDB CYVB CZCA
RON unleaded, at
least
95
(in exceptional cir‐
cumstances at
least 91 RON, but
with reduced out‐
put)
95 95 95
(in exceptional cir‐
cumstances at
least 91 RON, but
with reduced out‐
put)
Camshaft drive Toothed belt Chain Toothed belt Toothed belt
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 1.4 1.5 1.5 2.0
Engine code CZDA DACA DADA DHGA
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 110/5000-6000 96/5000 110/5000 180/5000-6200
Torque Nm at rpm 250/1500-3500 200/1400-4000 250/1500-3500 370/1600-4300
Bore ∅ mm 74.5 74.5 74.5 82.5
Stroke mm 80.0 85.7 85.7 92.8
Compression ratio 10.0 12.5 10.5 9.6
Injection/ignition Motronic
MED17.5.21
TSI turbocharger
Bosch Motronic
MG 1
TSI turbocharger
Bosch Motronic
MG 1
TSI turbocharger
Motronic SIMOS
12.1
TSI turbocharger
RON unleaded, at
least
95
(in exceptional cir‐
cumstances at
least 91 RON, but
with reduced out‐
put)
95 95 95
Camshaft drive Toothed belt Toothed belt Toothed belt Chain
Engines ⇒ Petrol engine
Displacement I 2.0
Engine code DLBA
No. of cylinders/valves per cylinder 4/4
Power kW at rpm 180/5000-6200
Torque Nm at rpm 350/1500-4600
Bore ∅ mm 82.5
Stroke mm 92.8
Compression ratio 9.6
Injection/ignition Motronic SIMOS 12.1
TSI turbocharger
RON unleaded, at least 95
Camshaft drive Chain
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
1. Engine list 3
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Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 2.0 2.0 2.0 2.0
Engine code CJXD CJXG DJHA DJHB
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 213/5400-6500 228/5800-6500 228/5500-6500 213/5400-6500
Torque Nm at rpm 380/1850-5100 380/1850-5700 400/2000-6500 380/1850-5300
Bore ∅ mm 82.5 82.5 82.5 82.5
Stroke mm 92.8 92.8 92.8 92.8
Compression ratio 9.3 9.3 9.3 9.3
Injection/ignition Motronic SIMOS
TSI turbocharger
Motronic SIMOS
TSI turbocharger
Motronic SIMOS
TSI turbocharger
Motronic SIMOS
TSI turbocharger
RON unleaded, at
least
98
(in exceptional cir‐
cumstances at
least 95 RON, but
with reduced out‐
put)
98
(in exceptional cir‐
cumstances at
least 95 RON, but
with reduced out‐
put)
98
(in exceptional cir‐
cumstances at
least 95 RON, but
with reduced out‐
put)
98
(in exceptional cir‐
cumstances at
least 95 RON, but
with reduced out‐
put)
Camshaft drive Chain Chain Chain Chain
Engines ⇒ Petrol engine Petrol engine
Displacement I 2.0 2.0
Engine code DJJA DLRA
No. of cylinders/valves per cylinder 4/4 4/4
Power kW at rpm 215/5400-6200 215/5400-6200
Torque Nm at rpm 380/1900-5300 380/1900-5300
Bore ∅ mm 82.5 82.5
Stroke mm 92.8 92.8
Compression ratio 9.3 9.3
Injection/ignition Motronic SIMOS
TSI turbocharger
Motronic SIMOS
TSI turbocharger
RON unleaded, at least 95 95
Camshaft drive Chain Chain
Golf BQ1 diesel engines
Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine
Displace‐
ment
I 1.6 2.0 1.6 2.0
Engine code CLHA CRGA CRKB CRVA
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 77/3000-4000 130/3500-4000 81/3250-4000 81/3100-4500
Torque Nm at rpm 250/1500-2750 350/1750-3000 250/1500-3000 250/1500-3000
Bore ∅ mm 79.5 81.0 79.5 81.0
Stroke mm 80.5 95.5 80.5 95.5
Compression ratio 16.2 16.2 16.2 16.2
Injection/ignition TDI
common rail
TDI
common rail
TDI
common rail
TDI
common rail
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
4 1. Engine list
P
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Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine
Displace‐
ment
I 1.6 2.0 1.6 2.0
Engine code CLHA CRGA CRKB CRVA
Diesel particle filters yes no
PMS
1)
yes no
PMS
1)
Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
Vehicles with a factory-fitted diesel particulate filter can be iden‐
tified by PR numbers 7MJ, 7MM or 7MW on the vehicle data
sticker.
1)
PMS: particulate reduction system
Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine
Displace‐
ment
I 2.0 1.6 2.0 2.0
Engine code CRVC CXXB CYKB DCYA
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 105/3500-4000 81/3250-4000 81/3100-4500 110/3500-4000
Torque Nm at rpm 320/1750-3000 250/1500-3000 250/1500-3000 340/1750-3000
Bore ∅ mm 81.0 79.5 81.0 81.0
Stroke mm 95.5 80.5 95.5 95.5
Compression ratio 16.2 16.2 16.2 16.2
Injection/ignition TDI
common rail
TDI
common rail
TDI
common rail
TDI
common rail
Diesel particle filters no
PMS
1)
yes yes yes
Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
Vehicles with a factory-fitted diesel particulate filter can be iden‐
tified by PR numbers 7MJ, 7MM or 7MW on the vehicle data
sticker.
Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine
Displace‐
ment
I 1.6 1.6 2.0 2.0
Engine code DDYA DDYB DEJA DEJB
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 85/3000-4000 66/3000-4000 110/3500-4000 81/3100-4500
Torque Nm at rpm 250/1500-3000 230/1500-3000 320/1750-3000 250/1500-3000
Bore ∅ mm 79.5 79.5 81.0 81.0
Stroke mm 80.5 80.5 95.5 95.5
Compression ratio 16.2 16.2 16.2 16.2
Injection/ignition TDI
common rail
TDI
common rail
TDI
common rail
TDI
common rail
Diesel particle filters yes yes yes yes
Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
1. Engine list 5
P
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Vehicles with a factory-fitted diesel particulate filter can be iden‐
tified by PR numbers 7MJ, 7MM or 7MW on the vehicle data
sticker.
Engines ⇒ Diesel engine
Displacement I 2.0
Engine code DGCA
No. of cylinders/valves per cylinder 4/4
Power kW at rpm 135/3500-4000
Torque Nm at rpm 380/1750-3250
Bore ∅ mm 81.0
Stroke mm 95.5
Compression ratio 15.8
Injection/ignition TDI
common rail
Diesel particle filters yes
Camshaft drive Toothed belt
Vehicles with a factory-fitted diesel particulate filter can be iden‐
tified by PR numbers 7MJ, 7MM or 7MW on the vehicle data
sticker.
Petrol engines, Golf estate BV5
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 1.0 1.0 1.0 1.8
Engine code CHZC CHZF CHZK CJSB
No. of cylinders/valves per
cylinder
3/4 3/4 3/4 4/4
Power kW at rpm 81/5500 63/5000-5500 63/5000-6500 132/4500-6200
Torque Nm at rpm 175/1500-3500 160/1500-3500 175/1500-3500 280/1350-4500
Bore ∅ mm 74.5 74.5 74.5 82.5
Stroke mm 76.4 76.4 76.4 84.2
Compression ratio 10.5 10.5 10.5 9.6
Injection/ignition Motronic Bosch
ME 17
TSI
Motronic Bosch
ME 17
TSI
Motronic Bosch
ME 17
TSI
Motronic SIMOS
12.1
TSI turbocharger
RON unleaded, at
least
95 95 95 95
RON Ethanol 85 --- --- --- ---
Camshaft drive Toothed belt Toothed belt Toothed belt Chain
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐
ment
I 1.2 1.4 1.4 1.6
Engine code CJZA CPVB CPWA CWVA
No. of cylinders/valves per
cylinder
4/4 4/4 4/4 4/4
Power kW at rpm 77/5000 92/5000 81/5000 81/5800
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 ...
Maintenance - Edition 03.2018
6 1. Engine list
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The 2015 Volkswagen Golf Mk7 Download Service & Repair Manual is a comprehensive guide designed to assist owners in maintaining and repairing their vehicles. This manual is specifically tailored for the 2015 model of the Volkswagen Golf Mk7.
Featuring detailed instructions and diagrams, this manual provides step-by-step guidance on a wide range of repairs and services. Whether you need to change the oil, replace a part, or troubleshoot a mechanical issue, this manual has you covered.
Key Features:
- Complete service and repair instructions
- Detailed diagrams and illustrations
- Comprehensive sections covering all major systems of the vehicle
- Easy-to-follow instructions for both beginner and experienced mechanics
- Specifically designed for the 2015 Volkswagen Golf Mk7
This service and repair manual is a must-have for any owner of a 2015 Volkswagen Golf Mk7. With its comprehensive coverage and easy-to-follow instructions, it will help you keep your vehicle running smoothly for years to come.
