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Workshop Manual
Arteon 2018 ➤, Arteon 2021 ➤,
Arteon Shooting Brake 2021 ➤,
CC 2012 ➤, Golf 2013 ➤, Golf 2017 ➤,
Golf 2020 ➤, Golf Variant 2014 ➤,
Golf Variant 2017 ➤, Golf Variant 2021 ➤,
Passat 2011 ➤, Passat 2015 ➤,
Passat 2019 ➤, Passat Variant 2011 ➤,
Passat Variant 2015 ➤,
Passat Variant 2019 ➤, Sharan 2016 ➤,
T-Roc 2018 ➤, T-Roc 2022 ➤,
T-Roc Cabriolet 2022 ➤,
Tarek Russia 2022 ➤, Tiguan 2016 ➤,
Tiguan 2021 ➤, Tiguan RUS 2017 ➤,
Tiguan RUS 2021 ➤
Propshaft and rear final drive
Edition 03.2023
Service
Service Department. Technical Information
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List of Workshop Manual Repair Groups
Repair Group
00 - Technical data
39 - Final drive - rear differential
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness
and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as
a matter of course, be observed.
Service
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2023 Volkswagen AG, Wolfsburg D3E80473F31
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Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 General safety provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety precautions when using testing and measuring instruments during a road test . . . . 2
1.3 Safety measures when working on vehicles with start/stop system . . . . . . . . . . . . . . . . . . 3
2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Identification of final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Gaskets and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Bolts and nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Overview of fitting locations - electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
39 - Final drive - rear differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1 Final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 Assembly overview – final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Removing and installing final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Assembly mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2.1 Assembly overview – assembly mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2.2 Removing and installing bonded rubber bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3 Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.1 Overview of fitting locations - drain and inspection plugs . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.2 Checking gear oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4 Oil seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
4.1 Overview of fitting locations – oil seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
4.2 Renewing right seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
4.3 Renewing left seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.4 Renewing input shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5 All-wheel drive coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.1 Assembly overview - all-wheel drive coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.2 Checking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
5.3 Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
5.4 Draining and filling oil for all-wheel drive coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
5.5 Removing and installing all-wheel drive coupling pump V181 . . . . . . . . . . . . . . . . . . . . . . 141
5.6 Removing and installing all-wheel drive coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
5.7 Removing and installing all-wheel drive control unit J492 . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6 Propshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
6.1 Assembly overview – propshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
6.2 Removing and installing propshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
6.3 Removing and installing front flexible coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
6.4 Removing and installing rear flexible coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
Contents i
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Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
ii Contents
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00 – Technical data
1 Safety information
(VRL017705; Edition 03.2023)
⇒ s1.1 afety provisions”, page 1
⇒ p1.2 recautions when using testing and measuring instru‐
ments during a road test”, page 2
⇒ m1.3 easures when working on vehicles with start/stop sys‐
tem”, page 3
1.1 General safety provisions
To prevent personal injury and material damage to the vehicle,
observe the following:
WARNING
Vehicles with dual clutch gearbox - risk of injury and accident
by accidental engagement of gear while engine is running.
♦ Before working on vehicle with engine running, move se‐
lector lever into position “P” and apply parking brake.
Risk of poisoning!
♦ While the engine is running, an exhaust gas extraction
system must be attached to the exhaust system.
To prevent personal injury and damage to or destruction of
electrical and electronic components, observe the following:
♦ Connect and disconnect measuring and testing devices only
with the ignition switched off.
NOTICE
Risk of irreparable damage to electronic components when
disconnecting battery.
♦ Observe the necessary measures when disconnecting the
battery.
♦ Disconnect battery only after the ignition has been switch‐
ed off.
– Disconnect battery ⇒ Electrical system; Rep. gr. 27; Battery;
Disconnecting and connecting battery.
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
1. Safety information 1
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1.2 Safety precautions when using testing
and measuring instruments during a
road test
To prevent personal injury and material damage to the vehicle,
observe the following:
CAUTION
Vehicles with dual clutch gearbox - risk of injury and accident
by accidental engagement of gear while engine is running.
♦ Before working on vehicle with engine running, move se‐
lector lever into position “P” and apply parking brake.
Risk of poisoning!
♦ While the engine is running, an exhaust gas extraction
system must be attached to the exhaust system.
Observe the following if testing and measuring instruments are
required during a road test:
WARNING
Risk of accident due to distraction and inadequate securing of
testing and measuring instruments. Danger due to triggering
of front passenger airbag in the even of an accident.
• Operation of testing and measuring instruments while driv‐
ing results in distraction.
• Increased risk of injury as a result of unsecured testers
and measuring equipment.
♦ Always strap in place testers and measuring equipment on
rear seat and have a 2nd person sitting on the rear seat to
operate them.
Please note the following to avoid personal injury and damage
to, or destruction of, electrical and electronic components:
♦ Connect and disconnect measuring and testing devices only
with the ignition switched off.
NOTICE
Risk of irreparable damage to electronic components when
disconnecting battery.
♦ Observe the necessary measures when disconnecting the
battery.
♦ Disconnect battery only after the ignition has been switch‐
ed off.
– Disconnect battery ⇒ Electrical system; Rep. gr. 27; Battery;
Disconnecting and connecting battery.
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
2 Rep. gr.00 - Technical data
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1.3 Safety measures when working on ve‐
hicles with start/stop system
Observe the following when working on vehicles with a start/
stop system:
CAUTION
Injury hazard as a result of automatic engine start in vehicles
with start/stop system.
• In vehicles with the start/stop system activated (identifiable
by an indication in the dash panel insert), the engine can
start automatically if the required conditions are met.
♦ When working on the vehicle, always make sure that the
start/stop system is deactivated (switch off the ignition;
switch the ignition on again if necessary).
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
1. Safety information 3
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2 Identification
2.1 Identification of final drive
⇒ F2.1.1 inal drive code 02D/0BS/0AY”, page 4
⇒ d2.1.2 rive code 0CQ/0CR/0BR”, page 4
2.1.1 Final drive code 02D/0BS/0AY
Marking on bottom of final drive provides information about
which final drive is installed.
Identification example:
-Arrow A- Part number of final drive
-Arrow B- Code of final drive
-Arrow C- Date of production of final drive
Example:
HEZ 12 01 04
I I I I
I I I I
Code Day Month Year of manufacture
-2004-
2.1.2 Final drive code 0CQ/0CR/0BR
Identification example:
-Arrow A- Part number of final drive
-Arrow B- Code of final drive
-Arrow C- Date of production of final drive
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
4 Rep. gr.00 - Technical data
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MYT 26 03 12
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Code Day Month Year of manufacture
-2012-
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
2. Identification 5
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3 Repair instructions
⇒ r3.1 epair instructions”, page 6
⇒ a3.2 nd seals”, page 7
⇒ a3.3 nd nuts”, page 7
3.1 General repair instructions
⇒ i3.1.1 nformation”, page 6
⇒ 3.1.2 , page 6
⇒ d3.1.3 evices”, page 6
⇒ 3.1.4 , page 6
⇒ 3.1.5 , page 7
3.1.1 General information
To ensure flawless and successful gearbox repairs, the greatest
care and cleanliness as well as the use of good and proper
tools are essential. Also note the basic rules on safety when
performing repair procedures.
A number of general notes on the individual repair procedures,
which can otherwise be found in the relevant sections of the
manual, are summarised here. They apply for this particular
workshop manual.
♦ Before performing repairs on the all-wheel drive coupling,
determine the cause of the fault as accurately as possible
using Guided Fault Finding , vehicle self-diagnosis
and test instruments with ⇒ vehicle diagnostic tester.
3.1.2 Oil
The final drive and all-wheel drive coupling have separate »oil
circuits«.
The final drive is filled with “axle oil”, the all-wheel drive coupling
is filled with “all-wheel drive coupling fluid”.
Oil for the “final drive” and fluid for the “all-wheel drive coupling”
are available as replacement parts ⇒ Electronic parts catalogue
(ETKA).
Do not mix »additives« in oil.
Oil which has been drained out cannot be added again.
– Use caution when handling oil. Dispose of used oil properly.
3.1.3 Locking devices
♦ Do not overstretch retaining rings.
♦ Always renew retaining rings which have been damaged or
overstretched.
♦ Retaining rings must locate properly in grooves.
3.1.4 Bearings
♦ Install needle bearings with lettered side (thicker metal) to‐
wards fitting tool.
♦ Lubricate all gearbox bearings with gear oil before installing.
♦ Tapered roller bearings fitted to one shaft must be renewed
as a set. Use same make of bearings.
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, CC 2012 ➤, Golf 201 ...
Propshaft and rear final drive - Edition 03.2023
6 Rep. gr.00 - Technical data
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