2002 Volkswagen GTI Service & Repair Manual

Volkswagen Audi BMW Golf, GTI, Jetta 1999-2004, Jetta Wagon 2001-2004, R32 Subscription expires 2005 Feb 13 Golf, GTI, Jetta 1993-1999, Cabrio 1995-2002 Click here to purchase Passat, Passat Wagon 1995-1997 Click here to purchase Passat, Passat Wagon 1998-2004 Click here to purchase New Beetle 1998-2004, New Beetle Convertible 2004 Click here to purchase Eurovan 1992-2004 Click here to purchase Touareg Click here to purchase Phaeton Click here to purchase Página 1 de 1 Bentley Publishers - eBahn® - Select a Vehicle 12/2/2005 http://ebahn.bentleypublishers.com//resources/index/ConsumerHomeOnline.jsp

Select a topic 00 - General, Technical data 10 - Engine - Assembly 13 - Engine - Crankshaft, Cylinder block 15 - Engine - Cylinder head, Valvetrain 17 - Engine - Lubrication 19 - Engine - Cooling system 20 - Fuel Supply 26 - Exhaust system, Emission controls Additional Information System Overviews Other Topics 24 - Valve VR6 Variable Camshaft Timing Operation Página 1 de 1 2.8 Liter VR6 4V Engine Mechanical, Engine Code(s): BDF 12/2/2005 http://ebahn.bentleypublishers.com/vw/xml/a4/en_US_vw.a4.ge06.html

00-1 Technical data Engine number The engine number (engine code and serial number) are located next to the vibration damper on the cylinder block. The engine number consists of up to nine characters (alphanumeric). The first part (maximal 3 characters) makes up the engine code and the second part (6 characters), the serial number. If more than 999,999 engines with the same engine code are produced, the first of the six characters is replaced with a letter. Additionally there is a sticker on the intake manifold with the engine code and serial number. The engine code is additionally included on the vehicle data plate. Página 1 de 3 Technical data 12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id =...

00-2 Engine data Engine code BDF Manufactured 08.01 Cylinder application VR 1) Cylinder angle 15.0 Capacity ltr. 2.8 Output kW at rpm 147/6200 Torque Nm at rpm 265/3200 Bore diameter mm 81.0 Stroke mm 90.3 Compression ratio 10.75 RON min. 98 unleaded 2) System designation Motronic ME7.1.1 1) VR = V-arrangement in compact in-line design 2) 91 and 95 RON are also permitted, but with reduced output Página 2 de 3 Technical data 12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id =...

00-3 Engine code BDF Exhaust emissions level LEV 1) On Board Diagnostic (OBD) OBD II Knock regulation 2 knock sensors Oxygen sensor control 2 sensors Catalytic converter yes Exhaust gas recirculation no Charging no Secondary air system yes Electronic power control (EPC) yes Variable intake manifold yes Variable valve timing yes 2) 1) LEV = Low Emission Vehicles (exhaust emissions max. 0.075 g/mi HC). 2) Two independently variable camshafts. Página 3 de 3 Technical data 12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id =...

10-1 Engine, removing and installing Special tools and equipment 3033 Lifting tackle 3269 Engine bracket 3395 Engine bracket VW 313 Support clamp VW 540/1 B Supplementary set T10095 Puller Página 1 de 22 Engine, removing and installing 12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Next&type=repair&id =...

10-2 VAG 1202 A Workshop crane VAG 1306 Drip t VAG 1331 Torqu wrench (5...50 N VAG 1332 Torqu wrench (40...200 Nm) VAG 1383 A Engine/transmis jack VAS 5024 Assembly tool fo spring-type clips VAS 5085 Step ladder G 000 100 Grea (models with manual transmission) Cable tie Página 2 de 22 Engine, removing and installing 12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Next&type=repair&id =...

10-3 Notes on removing The engine is removed downward together with the transmission. CAUTION! When performing repair work, especially due to the confined conditions in the engine compartment, pay attention to the following: Route all types of lines (e.g. for fuel, hydraulics, EVAP system, coolant, refrigerant, brake fluid and vacuum) as well as electrical wiring so that the original positions are restored. Ensure sufficient clearance to all moving or hot components. All cable ties which are opened or cut open when removing engine, must be replaced in the same position when installing the engine. Work sequence - Remove engine cover. - First check whether a coded radio is installed. If so, obtain anti-theft coding. Página 3 de 22 Engine, removing and installing 12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Next&type=repair&id =...

10-4 - With ignition switched off disconnect batte Ground strap. Note: Mark connector and component before disconnecting. Repair Manual, 2.8 Liter VR6 4V Engine Mechanical, Engine Code(s): BDF, Repair G 24 - Disconnect connectors from ignition coils - Remove ignition coils with final out stage cylinders 1...6 using puller T10095. - Remove battery and battery retainer. - Remove air cleaner with intake hose: Note: Press buttons on hose couplings to disconn - Disconnect following hose connections an collect fluids that may leak out with a cloth 1 - vacuum hose to Throttle valve control m J338-, 2 - fuel return hose (with blue markings), 3 - fuel supply hose (with white markings). Página 4 de 22 Engine, removing and installing 12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Next&type=repair&id =...

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2002 Volkswagen GTI Service & Repair Manual

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