FOREWORD This repair manual has been prepared to provide essential in- formation on body panel repair methods (including cutting and welding operations, but excluding painting) for the TOYOTA VENZA. Applicable models: AGV 10, 15 series GGV 10, 15 series This manual consists of body repair methods, exploded dia- grams and illustrations of the body components and other in- formation relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fend- ers of this TOYOTA model are bolted on and require no welding. When repairing, do not cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength. Body construction will sometimes differ depending on specifica- tions and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations. For the repair procedures and specifications other than collision- damaged body components of the TOYOTA VENZA refer to the repair manuals. If you require the above manuals, please contact your TOYOTA dealer. All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.
ABOUT THIS MANUAL Scope of the repair work explanation S This text explains the welding panel replacement instructions from the vehicle’s white body condi- tion. We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel. Section categories S This manual has been divided as shown below. Section Title Contents Examples INTRODUCTION Explanation of general body repair. Views of welded panel replacement instructions. Cautionary items. Views of weld panel replacement instructions. BODY PANEL REPLACEMENT Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement. Quarter panel replacement. BODY DIMENSIONS Body aligning measurements. Dimension diagrams. PAINT S COATING Scope and type of anti-rust treatment, etc. together with weld panel replacement. Under coating. Body sealer. Contents omitted from this manual. S Make sure to perform the following essential procedures, although they are omitted in this manual. (1) Clean and wash removed parts, if necessary. (2) Visual inspection.
F33003 F33000 F33001 F33002 Glass Cover Seat Cover WRONG WRONG INTRODUCTION IN-1 PRECAUTION 1. WORK PRECAUTIONS (a) VEHICLE PROTECTION (1) When welding, cover glass, seats, carpets, etc. with heat resistant fireproof covers to protect them. (b) SAFETY (1) Never stand in the path of the chain when using a puller on the body or frame, and be sure to attach a safety cable. (2) If it is necessary to use a frame in the area of the fuel tank, first remove the tank and plug the fuel line. (c) SAFETY WORK CLOTHES (1) In addition to the usual mechanic’s wear, cap and safety shoes, the appropriate gloves, head pro- tector, welder’s glasses, ear plugs, face protec- tor, dust mask, etc. should be worn as the situa- tion demands. Code Name A Dust mask B Face protector C Safety glasses D Safety shoes E Welder’s glasses F Ear plugs G Head protector H Welder’s gloves
Whether you're a professional mechanic or a DIY enthusiast, this repair manual provides comprehensive troubleshooting and replacement procedures recommended by the manufacturer. It includes step-by-step instructions, clear images, and exploded-view illustrations to assist in fixing vehicle issues.
Regular maintenance is essential for the durability of your vehicle. Over time, certain parts will wear out and require replacement. This manual equips you with the manufacturer's recommended troubleshooting charts and replacement procedures, enabling you to save on repairs and enhance your vehicle's reliability.
Featuring clear images and detailed instructions, this manual eliminates the need to search through numerous pages for specific information. It offers a convenient alternative to traditional bound manuals, allowing easy access, search, and bookmarking. Additionally, it is printable for those who prefer a physical copy.
Format: .pdf Printable: Yes Language: English Compatibility: Compatible with various electronic devices, including PC, Mac, Android, and Apple devices. Requirements: Adobe Reader (free)
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