2025 Toyota Hiace Service & Repair Manual
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Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001GU1J
Model Year Start: 2020 Model: Hiace Prod Date Range: [02/2019 - 06/2020]
Title: INTRODUCTION: HOW TO USE THIS MANUAL: GENERAL INFORMATION; 2020 MY Hiace [02/2019 - 06/2020]
GENERAL INFORMATION
GENERAL DESCRIPTION
(a) This manual is written in accordance with SAE J2008.
(b) Repair operations can be separated mainly into the following 3 processes:
(1) Diagnosis
(2) Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting
(3) Final Inspection
(c) The following procedures are omitted from this manual. However, these procedures must be performed.
(1) Use a jack or lift to perform operations.
(2) Clean all removed parts.
(3) Perform a visual check before and after performing any work.
PREPARATION
(a) Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending on the repair
procedure. Be sure to use SST and SSM when they are required and follow the work procedure properly. A list of SST and
SSM is in the "Preparation" section of this manual.
REPAIR PROCEDURES
(a) A component illustration is placed under the title where necessary.
(b) Non-reusable parts, grease application areas, precoated parts and torque specifications are noted in the component
illustrations.
The following illustration is an example.
SYMBOL CONTENTS
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m
(kgf*cm, ft.*lbf)
N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part
★ Precoated part
Apply Lubricant Here
Do not apply lubricants to the threaded parts
CAUTION:
"Major areas involving basic vehicle performance such as moving/turning/stopping" indicates areas that require a higher
degree of precision when tightening.
*A Example - -
*1 CYLINDER BOOT *2 PISTON SEAL
*3 FRONT DISC BRAKE PISTON *4 FRONT DISC BRAKE BLEEDER PLUG
*5
FRONT DISC BRAKE BLEEDER PLUG
CAP
*6 SET RING
*7 DISC BRAKE CYLINDER ASSEMBLY LH - -
Tightening torque for "Major areas
involving basic vehicle performance
such as moving/turning/stopping":
N*m (kgf*cm, ft.*lbf)
N*m (kgf*cm, ft.*lbf): Specified
torque
● Non-reusable part Lithium soap base glycol grease
(c) Torque specifications, grease application areas and non-reusable parts are emphasized in the procedures.
HINT:
There are cases where such information can only be explained by using an illustration. In these cases, torque, oil and other
information are described in the illustration.
(d) Only items with key points are described in the text. What to do and other details are explained using illustrations next to
the text. Both the text and illustrations are accompanied by standard values and notices.
Illustration What to do and where to do it
Task heading What work will be performed
Explanation text
How to perform the task
Information such as specifications and warnings, which are written in boldface text
(e) Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual
vehicle.
(f) Procedures are presented in a step-by-step format.
SERVICE SPECIFICATIONS
(a) Specifications are presented in boldface text throughout the manual. The specifications are also found in the
"Specifications" section for reference.
TERM DEFINITIONS
CAUTION Possibility of injury to you or other people.
NOTICE Possibility of damage to components being repaired.
HINT Provides additional information to help you perform repairs.
INTERNATIONAL SYSTEM OF UNITS
(a) The units used in this manual comply with the International System of Units (SI UNIT) standard. Other units from the
metric system and the English system are also provided.
Example:
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001VP0Z
Model Year Start: 2021 Model: Hiace Prod Date Range: [06/2020 - 05/2024]
Title: INTRODUCTION: HOW TO USE THIS MANUAL: GENERAL INFORMATION; 2021 - 2024 MY Hiace [06/2020 - 05/2024]
GENERAL INFORMATION
GENERAL DESCRIPTION
(a) This manual is written in accordance with SAE J2008.
(b) Repair operations can be separated mainly into the following 3 processes:
(1) Diagnosis
(2) Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting
(3) Final Inspection
(c) The following procedures are omitted from this manual. However, these procedures must be performed.
(1) Use a jack or lift to perform operations.
(2) Clean all removed parts.
(3) Perform a visual check before and after performing any work.
PREPARATION
(a) Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending on the repair
procedure. Be sure to use SST and SSM when they are required and follow the work procedure properly. A list of SST and
SSM is in the "Preparation" section of this manual.
REPAIR PROCEDURES
(a) A component illustration is placed under the title where necessary.
(b) Non-reusable parts, grease application areas, precoated parts and torque specifications are noted in the component
illustrations.
The following illustration is an example.
SYMBOL CONTENTS
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m
(kgf*cm, ft.*lbf)
N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part
★ Precoated part
Apply Lubricant Here
Do not apply lubricants to the threaded parts
CAUTION:
"Major areas involving basic vehicle performance such as moving/turning/stopping" indicates areas that require a higher
degree of precision when tightening.
*A Example - -
*1 CYLINDER BOOT *2 PISTON SEAL
*3 FRONT DISC BRAKE PISTON *4 FRONT DISC BRAKE BLEEDER PLUG
*5
FRONT DISC BRAKE BLEEDER PLUG
CAP
*6 SET RING
*7 DISC BRAKE CYLINDER ASSEMBLY LH - -
Tightening torque for "Major areas
involving basic vehicle performance
such as moving/turning/stopping":
N*m (kgf*cm, ft.*lbf)
N*m (kgf*cm, ft.*lbf): Specified
torque
● Non-reusable part Lithium soap base glycol grease
(c) Torque specifications, grease application areas and non-reusable parts are emphasized in the procedures.
HINT:
There are cases where such information can only be explained by using an illustration. In these cases, torque, oil and other
information are described in the illustration.
(d) Only items with key points are described in the text. What to do and other details are explained using illustrations next to
the text. Both the text and illustrations are accompanied by standard values and notices.
Illustration What to do and where to do it
Task heading What work will be performed
Explanation text
How to perform the task
Information such as specifications and warnings, which are written in boldface text
(e) Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual
vehicle.
(f) Procedures are presented in a step-by-step format.
SERVICE SPECIFICATIONS
(a) Specifications are presented in boldface text throughout the manual. The specifications are also found in the
"Specifications" section for reference.
TERM DEFINITIONS
CAUTION Possibility of injury to you or other people.
NOTICE Possibility of damage to components being repaired.
HINT Provides additional information to help you perform repairs.
INTERNATIONAL SYSTEM OF UNITS
(a) The units used in this manual comply with the International System of Units (SI UNIT) standard. Other units from the
metric system and the English system are also provided.
Example:
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000002O3O7
Model Year Start: 2025 Model: Hiace Prod Date Range: [05/2024 - ]
Title: INTRODUCTION: HOW TO USE THIS MANUAL: GENERAL INFORMATION; 2025 MY Hiace [05/2024 - ]
GENERAL INFORMATION
GENERAL DESCRIPTION
(a) This manual is written in accordance with SAE J2008.
(b) Repair operations can be separated mainly into the following 3 processes:
(1) Diagnosis
(2) Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting
(3) Final Inspection
(c) The following procedures are omitted from this manual. However, these procedures must be performed.
(1) Use a jack or lift to perform operations.
(2) Clean all removed parts.
(3) Perform a visual check before and after performing any work.
PREPARATION
(a) Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending on the repair
procedure. Be sure to use SST and SSM when they are required and follow the work procedure properly. A list of SST and
SSM is in the "Preparation" section of this manual.
REPAIR PROCEDURES
(a) A component illustration is placed under the title where necessary.
(b) Non-reusable parts, grease application areas, precoated parts and torque specifications are noted in the component
illustrations.
The following illustration is an example.
SYMBOL CONTENTS
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m
(kgf*cm, ft.*lbf)
N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part
★ Precoated part
Apply Lubricant Here
Do not apply lubricants to the threaded parts
CAUTION:
"Major areas involving basic vehicle performance such as moving/turning/stopping" indicates areas that require a higher
degree of precision when tightening.
*A Example - -
*1 CYLINDER BOOT *2 PISTON SEAL
*3 FRONT DISC BRAKE PISTON *4 FRONT DISC BRAKE BLEEDER PLUG
*5
FRONT DISC BRAKE BLEEDER PLUG
CAP
*6 SET RING
*7 DISC BRAKE CYLINDER ASSEMBLY LH - -
Tightening torque for "Major areas
involving basic vehicle performance
such as moving/turning/stopping":
N*m (kgf*cm, ft.*lbf)
N*m (kgf*cm, ft.*lbf): Specified
torque
● Non-reusable part Lithium soap base glycol grease
(c) Torque specifications, grease application areas and non-reusable parts are emphasized in the procedures.
HINT:
There are cases where such information can only be explained by using an illustration. In these cases, torque, oil and other
information are described in the illustration.
(d) Only items with key points are described in the text. What to do and other details are explained using illustrations next to
the text. Both the text and illustrations are accompanied by standard values and notices.
Illustration What to do and where to do it
Task heading What work will be performed
Explanation text
How to perform the task
Information such as specifications and warnings, which are written in boldface text
(e) Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual
vehicle.
(f) Procedures are presented in a step-by-step format.
SERVICE SPECIFICATIONS
(a) Specifications are presented in boldface text throughout the manual. The specifications are also found in the
"Specifications" section for reference.
TERM DEFINITIONS
CAUTION Possibility of injury to you or other people.
NOTICE Possibility of damage to components being repaired.
HINT Provides additional information to help you perform repairs.
INTERNATIONAL SYSTEM OF UNITS
(a) The units used in this manual comply with the International System of Units (SI UNIT) standard. Other units from the
metric system and the English system are also provided.
Example:
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001GFQ6
Model Year Start: 2020 Model: Hiace Prod Date Range: [02/2019 - ]
Title: INTRODUCTION: IDENTIFICATION INFORMATION: VEHICLE IDENTIFICATION AND SERIAL NUMBERS; 2020 - 2025 MY
Hiace [02/2019 - ]
VEHICLE IDENTIFICATION AND SERIAL NUMBERS
VEHICLE IDENTIFICATION NUMBER
(a) The vehicle identification number is stamped on the vehicle body and on the certification label or name label as shown in
the illustration.
*a Vehicle Identification Number *b Certification Label or Name Label
ENGINE SERIAL NUMBER AND TRANSMISSION/TRANSAXLE CODE
(a) The engine serial number is stamped on the area shown in the illustration.
*A 7GR-FKS
*a Engine Serial Number
*A 1GD-FTV
*a Engine Serial Number
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What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$57.99
The 2025 Toyota Hiace Service & Repair Manual is a comprehensive technical guide designed for both professional mechanics and DIY enthusiasts. This manual provides in-depth information on the operation, maintenance, and repair of the 2025 Toyota Hiace, covering crucial aspects such as troubleshooting, repair procedures, and comprehensive maintenance instructions.
- This manual contains detailed specifications, diagrams, and step-by-step procedures for addressing various mechanical issues and performing routine maintenance tasks.
- Information is presented in a clear and organized manner, making it accessible to individuals with varying levels of expertise.
- The manual is suitable for technicians, mechanics, and DIYers seeking to understand and work on their vehicle, providing the knowledge and guidance needed to ensure optimal performance and extend the life of the vehicle.
- This service and repair manual is an invaluable resource for anyone looking to diagnose and repair their 2025 Toyota Hiace, offering a wealth of technical information at their fingertips.
