1,524 (60.00) K-k C-K or c-k Vehicle Dimensions Left ↔ Right 666 (26.22) C-K or c-k 1,639 (64.53) mm (in.) (Three-Dimensional Distance) HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear.) Hole dia. 7 (0.28) 7 (0.28) 12 (0.47) 8 (0.31) nut Name Front crossmember gusset standard hole Radiator side defector installation hole Front crossmember standard hole Hood hinge installation nut-rear Front apron to cowl side member upper cut-out portion Symbol G, g H, h I, i J, j K, k Hole dia. 6 (0.24) nut 11 (0.43) 6 (0.24) nut 7 (0.28) 13 (0.51) 15 (0.59) Name Front fender installation nut-front Front spring support hole-inner Front fender installation nut-rear Cowl ventilator louver installation hole Front side member standard hole Front side member working hole Symbol A, a B, b C, c D, d E, e F, f BODY DIMENSION DRAWINGS ENGINE COMPARTMENT BODY PANEL REPLACEMENT BP-81 WWW.DARDOOR.COM
Vehicle Dimensions Left ↔ Right N-n 1,415 (55.71) 1,498 (58.98) O-o 1,242 (48.90) P-p 1,494 (58.82) S-s 1,373 (54.06) T-t 1,491 (58.70) G-q or g-Q 1,831 (72.09) I-p or i-P 1,347 (53.03) I-r or i-R 1,572 (61.89) 1,558 (61.34) N-s or n-S N-t or n-T 1,679 (66.10) 1,650 (64.96) O-t or o-T HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear). 1,689 (66.50) P-q or p-Q 1,550 (59.06) S-t or s-T (Three-Dimensional Distance) mm (in.) Q-q Hole dia. Name Rocker panel assembly mark Roof side rail assembly mark Quarter panel assembly mark Quarter panel assembly mark Symbol Q, q R, r S, s T, t Hole dia. Name Rocker panel assembly mark Roof side rail assembly mark Center body pillar assembly mark Center body pillar assembly mark Roof side rail assembly mark Symbol G, g I, i N, n O, o P, p BODY OPENING AREAS (Side View-Rear) BODY PANEL REPLACEMENT BP-83 WWW.DARDOOR.COM
HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear). Vehicle Dimensions Left ↔ Right C-c 1,339 (52.72) E-e 1,541 (60.67) C-F or C-f 618 (24.33) C-F or c-f 1,160 (45.67) (Three-Dimensional Distance) mm (in.) Hole dia. 10 (0.39) 7 (0.28) 9.5 (0.374) Name Quarter panel standard hole Rear floor finish plate installation hole Rear spring support hole inner - rear Center body pillar assembly mark Symbol E, e F, f G, g H, h Hole dia. Name Roof panel / Quarter panel adjoining portion Upper back panel / Quarter panel adjoining portion Quarter panel / Upper back panel adjoining portion Luggage compartment opening trough / Quarter panel adjoining portion Symbol A, a B, b C, c D, d BODY OPENING AREAS (Rear View) BODY PANEL REPLACEMENT BP-84 WWW.DARDOOR.COM
E-e 1,326 (52.20) 1,491 (58.70) F-f Vehicle Dimensions Left ↔ Right 1,491 (58.70) G-g H-h 1,491 (58.70) 1,242 (48.90) I-i J-j 1,402 (55.20) 1,498 (58.98) K-k 1,623 (63.90) E-f or e-F 1,654 (65.12) E-h or e-H E-j or e-J 1,483 (58.39) F-j or f-J 1,880 (74.02) F-k or f-K 1,742 (68.58) H-i or h-I 1,691 (66.57) 1,574 (61.97) J-k or j-K HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear). (Three-Dimensional Distance) mm (in.) Hole dia. 15 (0.59) 15 (0.59) Name Rocker panel assembly mark Roof side rail assembly mark Center body pillar assembly mark Center body pillar assembly mark Rear door hinge installation hole-front Rear door hinge installation hole-front Symbol H, h I, i J, j K, k L, l M, m Hole dia. 8 (0.31) nut 8 (0.31) nut Name Roof panel / Front body pillar adjoining portion Cowl panel / Front body pillar adjoining portion Front door hinge installation nut-rear Front door hinge installation nut-upper Front body pillar assembly mark Front body pillar assembly mark Rocker panel assembly mark Symbol A, a B, b C, c D, d E, e F, f G, g BODY OPENING AREAS (Side View-Front) BODY PANEL REPLACEMENT BP-82 WWW.DARDOOR.COM
SYMBOL Name 1 The place that was lowered A mm from the under surface of the rocker panel centered on the front jack up point. 2 The place that was lowered B mm from the under surface of the rocker panel centered between 1 and 3. 3 The place that was lowered C mm from the under surface of the rocker panel centered on the rear jack up point. Imaginary Standard Line Vertical distance in lower surface Vertical distance in center Two-dimensional distance Center-to-center Horizontal distance in forward / rearward F10116A Imaginary Standard Line B mm C mm A mm Under Surface of The Rocker Panel F10026A 3 1 2 F10115A Three-dimensional distance Center-to-center straight-line distance GENERAL INFORMATION 1. BASIC DIMENSIONS (a) There are two typed of dimensions in the diagram. (1) (Three-dimensional distance) D Straight-line distance between the centers of two mea- suring points. (2) (Two-dimensional distance) D Horizontal distance in forward/ rearward between the centers of two measuring points. D The height from an imaginary standard line. (b) Incases in which only one dimension is given, left and right are symmetrical. (c) The dimensions in the following drawing indicate actual dis- tance. Therefore, please use the dimensions as a refer- ence. (d) The line that connects the places listed below is the imagi- nary standard line when measuring the height. (The dimen- sions are printed in the text.) BODY PANEL REPLACEMENT BP-79 WWW.DARDOOR.COM
Front Suspension Member Rear Side Upper Installation Hole Along Body Surface Tape Measure Front Spring Support Inner Hole F10117A Master Gauge Pointer Pointer Looseness Body Looseness Plate Looseness F10118A Pointer Correct Wrong 2. MEASURING (a) Basically, all measurements are to be done with a tracking gauge. For portions where it is not possible to use a track- ing gauge, a tape measure should be used. (b) Use only a tracking gauge that has no looseness in the body, measuring plate, or pointers. HINT: 1. The height of the left and right points must be equal. 2. Always calibrate the tracking gauge before measuring or after adjusting the pointer height. 3. Take care not to drop the tracking gauge or otherwise shock it. 4. Confirm that the pointers are securely in the holes. (c) When using a tape measure, avoid twists and bends in the tape. (d) when tracking a diagonal measurement from the front spring support inner hole to the suspension member upper rear installation hole, measure along the front spring sup- port panel surface. F10118A BODY PANEL REPLACEMENT BP-80 WWW.DARDOOR.COM
(Three-Dimensional Distance) (Two-Dimensional Distance) mm (in.) Imaginary Standard Line Hole dia. 13 (0.51) 15 (0.59) Name Front frame standard hole Lower control link installation hole-lower Symbol D, d E, e Hole dia. 13 (0.51) 13 (0.51) 13 (0.51) Name Front frame standard hole Front frame standard hole Front frame standard hole Symbol A, a B, b C, c SUSPENSION CROSSMEMBER BODY PANEL REPLACEMENT BP-87 WWW.DARDOOR.COM
mm (in.) (Three-Dimensional Distance) Hole dia. 15 (0.59) 12 (0.47) 18 (0.71) 12 (0.47) nut 18 (0.71) 18 (0.71) Name Front floor under reinforcement standard hole Strut bar installation hole-inner Rear floor side member standard hole Rear suspension member installation nut Rear floor side member standard hole Rear floor side member standard hole Symbol G, g H, h I, i J, j K, k L, l Hole dia. 10 (0.39) 14 (0.55) nut 18 (0.71) 14 (0.55) nut 18 (0.71) 15 (0.59) Name Front crossmember standard hole Front frame installation nut Front side member standard hole Front frame installation nut Front side member standard hole Front side member working hole Symbol A, a B, b C, c D, d E, e F, f UNDER BODY BODY PANEL REPLACEMENT BP-85 WWW.DARDOOR.COM
Wheel base 2,720 (107.09) 100 (3.94) 100 (3.94) 101 (3.98) Imaginary Standard Line mm (in.) (Two-Dimensional Distance) 3 2 1 Hole dia. 15 (0.59) 12 (0.47) 18 (0.71) 12 (0.47) nut 9.5 (0.374) 18 (0.71) 18 (0.71) Name Front floor under reinforcement standard hole Strut bar installation hole-inner Rear floor side member standard hole Rear suspension member installation nut Rear spring support hole-outer Rear floor side member standard hole Rear floor side member standard hole Symbol H, h I, i J, j K, k L, l M, m N, n Hole dia. 10 (0.39) 14 (0.55) nut 18 (0.71) 11 (0.43) 14 (0.55) nut 18 (0.71) 15 (0.59) Name Front crossmember standard hole Front frame installation nut Front side member standard hole Front spring support hole outer-front Front frame installation nut Front side member standard hole Front side member working hole Symbol A, a B, b C, c D, d E, e F, f G, g UNDER BODY (Cont’d) BODY PANEL REPLACEMENT BP-86 WWW.DARDOOR.COM
F10187 Braze Braze BODY LOWER BACK PANEL (ASSY) REPLACEMENT 1. REMOVE BODY LOWER BACK PANEL BODY PANEL REPLACEMENT BP-58 WWW.DARDOOR.COM
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