1997-2005 Tata Telcoline 4x2 4x4 UTE TL Service & Repair Manual
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TELCOLINE
EURO II / EURO III
II
BL BL
BL BL
BL
ANK ANK
ANK ANK
ANK
III
C
C
C
ONTENT ONTENT
ONTENT ONTENT
ONTENT
S
S
S
P
P
P
A
A
A
GE NO GE NO
GE NO GE NO
GE NO
.
.
.
PRELIMINARY REMARKS ....................................................................................................................................................................... IV
INSTRUCTIONS ..................................................................................................................................................................................... V-VI
ORDERING OF PARTS ............................................................................................................................................................................ VII
ENGINE AND CHASSIS GROUP INDEX .................................................................................................................................... VIII - XI
ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 381
IV
PRELIMINAR PRELIMINAR
PRELIMINAR PRELIMINAR
PRELIMINAR
Y REMARKS Y REMARKS
Y REMARKS Y REMARKS
Y REMARKS
1) This catalogue consists of parts for Telcoline Single Cab/Crew Cab, 4x2 & 4x4, Euro II and Euro III versions
2) This Catalogue contains 34 versions of Telcoline which are tabulated in the applicability matrix with validy column ref no. for easy understanding
3) Please also read the remarks column for correct ordering of parts
4) The illustration shown are for ready reference of parts and may not be the exact replica of the part
5) Parts fitted on the vehicle are subjected to modification without prior notice
6) The word "Optional" in the remarks column against an Part having two or more part numbers indicate that, depending on availability, the part
will be supplied under any one of these part nos.
7) The word "Selection" in the remarks column against a Part having two or more part numbers indicate that, the parts should be used selectively
as per the assembly/fitment requirement
8) While ordering parts please indicate -
a) Chassis type and chassis no.
b) Engine type and Engine no.
This is a publication of TATA Motors Ltd. For any Query please write to :-
Technical Cell,
TATA Motors Limited
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604
INDIA
V
APPLIC APPLIC
APPLIC APPLIC
APPLIC
ABILIT ABILIT
ABILIT ABILIT
ABILIT
Y MA Y MA
Y MA Y MA
Y MA
TRIX FOR TRIX FOR
TRIX FOR TRIX FOR
TRIX FOR
TEL TEL
TEL TEL
TEL
C
C
C
O LINE O LINE
O LINE O LINE
O LINE
VEHICLES VEHICLES
VEHICLES VEHICLES
VEHICLES
VCs VCs
VCs VCs
VCs
Col. Col.
Col. Col.
Col.
Chassis Chassis
Chassis Chassis
Chassis
Drive Drive
Drive Drive
Drive
Engine Engine
Engine Engine
Engine
Gear Box Gear Box
Gear Box Gear Box
Gear Box
Steering Steering
Steering Steering
Steering
D
D
D
r
r
r
iv iv
iv iv
iv
e e
e e
e
T
T
T
yp yp
yp yp
yp
e
e
e
C
C
C
ab ab
ab ab
ab
T
T
T
yp yp
yp yp
yp
e
e
e
AC_HD AC_HD
AC_HD AC_HD
AC_HD
Load Body Load Body
Load Body Load Body
Load Body
Included Included
Included Included
Included
Ref. Ref.
Ref. Ref.
Ref.
T
T
T
yp yp
yp yp
yp
e
e
e
T
T
T
yp yp
yp yp
yp
e
e
e
T
T
T
yp yp
yp yp
yp
e
e
e
28262028000L 1 374021 LHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB AC_HD With Load Body
28261028000R 2 374021 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB AC_HD With Load Body
26549528000L 3 374504 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB AC_HD With Load Body
28262531000R 3 374022 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB AC_HD W/o LB
28261628000L 4 374501 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB HD With Load Body
28261628000R 4 374501 RHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB HD With Load Body
28261731000L 4 374502 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB HD W/o LB
28261731000R 4 374502 RHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 SINGLE CAB HD W/o LB
28261828000R 4 374024 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 SINGLE CAB HD With Load Body
26532428000L 5 374531 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X4 SINGLE CAB HD With Load Body
26532428000R 5 374531 RHD 4DL TCIC Euro III GBS 76 P. Steering 4X4 SINGLE CAB HD With Load Body
26532628000L 5 374023 LHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB HD With Load Body
26532728000L 6 374027 LHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB AC_HD With Load Body
26531528000L 7 374534 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X4 SINGLE CAB AC_HD With Load Body
26532528000R 7 374027 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB AC_HD With Load Body
26532828000R 7 374030 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB AC_HD W/o LB
26533128000R 7 374027 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 SINGLE CAB AC_HD With Load Body
VI
27014731000L 8 374552 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB AC_HD With Load Body
28301231000L 8 374054 LHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB AC_HD With Load Body
28301231000R 8 374054 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB AC_HD With Load Body
28303331000R 8 374054 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB AC_HD With Load Body
28301931000L 9 374551 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB HD With Load Body
28302031000R 9 374551 RHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB HD With Load Body
28302231000R 9 374067 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB HD With Load Body
28302331000L 10 374067 LHD 4DL TCIC Euro II GBS 76 P. Steering 4X2 CREW CAB AC_HD With Load Body
28302631000R 11 374552 RHD 4DL TCIC Euro III GBS 76 P. Steering 4X2 CREW CAB AC_HD With Load Body
27213731000L 12 374057 LHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB AC_HD With Load Body
27213731000R 12 374057 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB AC_HD With Load Body
27214031000L 12 374582 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB AC_HD With Load Body
27214031000R 12 374582 RHD 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB AC_HD With Load Body
27214431000R 12 374084 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB AC_HD W/o LB
27214331000R 13 374069 RHD 4DL TCIC Euro II GBS 76 P. Steering 4X4 CREW CAB AC_HD With Load Body
27213531000L 14 374581 LHD 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB HD With Load Body
27214131000R 14 374581 RHD 4DL TCIC Euro III GBS 76 P. Steering 4X4 CREW CAB HD With Load Body
Abrivations used : Ch. Type - Chassis Type AC_HD - Air conditioning and heating demisting W/o LB - Without Load body P.Steering - Power steering TCIC - Turbo Intercooler
Col.Ref - Column referance
APPLIC APPLIC
APPLIC APPLIC
APPLIC
ABILIT ABILIT
ABILIT ABILIT
ABILIT
Y MA Y MA
Y MA Y MA
Y MA
TRIX FOR TRIX FOR
TRIX FOR TRIX FOR
TRIX FOR
TEL TEL
TEL TEL
TEL
C
C
C
O LINE O LINE
O LINE O LINE
O LINE
VEHICLES VEHICLES
VEHICLES VEHICLES
VEHICLES
VCs VCs
VCs VCs
VCs
Col. Col.
Col. Col.
Col.
Chassis Chassis
Chassis Chassis
Chassis
Drive Drive
Drive Drive
Drive
Engine Engine
Engine Engine
Engine
Gear Box Gear Box
Gear Box Gear Box
Gear Box
Steering Steering
Steering Steering
Steering
D
D
D
r
r
r
iv iv
iv iv
iv
e e
e e
e
T
T
T
yp yp
yp yp
yp
e
e
e
C
C
C
ab ab
ab ab
ab
T
T
T
yp yp
yp yp
yp
e
e
e
AC_HD AC_HD
AC_HD AC_HD
AC_HD
Load Body Load Body
Load Body Load Body
Load Body
Included Included
Included Included
Included
Ref. Ref.
Ref. Ref.
Ref.
T
T
T
yp yp
yp yp
yp
e
e
e
T
T
T
yp yp
yp yp
yp
e
e
e
T
T
T
yp yp
yp yp
yp
e
e
e
VII
I
NTR NTR
NTR NTR
NTR
ODUCTION ODUCTION
ODUCTION ODUCTION
ODUCTION
WHEN ORDERING P WHEN ORDERING P
WHEN ORDERING P WHEN ORDERING P
WHEN ORDERING P
AR AR
AR AR
AR
T
T
T
S, S,
S, S,
S,
PLEASE INDIC PLEASE INDIC
PLEASE INDIC PLEASE INDIC
PLEASE INDIC
A
A
A
TE TE
TE TE
TE
Chassis Type and Chassis Number
Engine Type and Engine Number
Part No. — See Column “PART NUMBER”
Precise Description — See Column “DESCRIPTION”
WHEN ORDERING P WHEN ORDERING P
WHEN ORDERING P WHEN ORDERING P
WHEN ORDERING P
AR AR
AR AR
AR
T
T
T
S FOR A S FOR A
S FOR A S FOR A
S FOR A
GGREGA GGREGA
GGREGA GGREGA
GGREGA
TES, TES,
TES, TES,
TES,
PLEASE INDIC PLEASE INDIC
PLEASE INDIC PLEASE INDIC
PLEASE INDIC
A
A
A
TE TE
TE TE
TE
THE UNIT NUMBER THE UNIT NUMBER
THE UNIT NUMBER THE UNIT NUMBER
THE UNIT NUMBER
Gear Box Unit No. — At Transmission Housing Lateral Left Rear
Rear Axle Unit No. — Punched on Rear Axle Housing Top
Steering Unit No. — Punched on Steering Housing
VIII
GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE
ENGINE GROUP INDEX
01 01.1 Engine Complete 3
01.2 Half Block 5
01.3 Engine Gasket Kit 7
01.4 Engine Gasket Kit 17
01.5 Cylinder Block 21
01.6 Cylinder Head and Cover 27
01.7 Oil Separator Arrangement 39
03 03.1 Moving Parts 41
05 05.1 Engine Timing 47
07 07.1 Fuel Injection Equipment 49
07.2 Fuel Injector 53
09 09.1 Fuel Filter (MICO) 55
09.2 Fuel Filter (Lucas) 57
09.3 Air Filter 59
14 14.1 Inlet & Exhaust Manifold 61
14.2 Turbocharger 63
14.3 Intercooler (Double Pipe) 65
14.4 Exhaust Gas Regulator (EGR) 67
15 15.1 Engine Electrical Equipment 69
(Non-A/c)
15.2 Engine Electrical Equipment 71
(with A/c)
18 18.1 Engine Lubrication 73
20 20.1 Engine Cooling 77
23 23.1 AC and Power Strg. Pump Mtg. 81
23.2 Power Steering Drive (Non A/c) 83
24 24.1 Engine Suspension 85
25 25.1 Clutch 87
IX
GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE
ENGINE GROUP INDEX
26 26.1 Gear Box 89
26.2 Gear and Shafts 97
26.3 Gear Shifting Arrangment (G-76) 109
26.4 Adaptor Housing 115
28 28.1 Transfer Case 117
29 29.1 Clutch Controls 127
29.2 Repair Kits - CMC & CSC 131
(Brakes India)
29.3 Repair Kits - CMC & CSC (KBX) 135
30 30.1 Accelerator Pedal 139
31 31.1 Frame (Single Cab, 4x2 & 4x4) 143
31.2 Frame (Crew Cab, 4x2 & 4x4) 147
32 32.1 Front Suspension 151
32.2 Front Anti-Roll Bar 155
32.3 Rear Spring 157
32.4 Rear Shock Absorber 159
33 33.1 Front Axle (4 x 2) 161
33.2 Front Axle (4 x 4) 165
33.3 Hub Lock Assy. 173
35 35.1 Rear Axle 175
40 40.1 Wheel Rim & Spare Wheel Carrier 179
41 41.1 Propeller Shaft (4 x 2) 181
41.2 Propeller Shaft (4 x 4) 183
42 42.1 Front Wheel (Disc) Brake 185
(Brakes India)
42.2 Rear Wheel Brake (Brakes India) 189
42.3 Tandem Master Cylinder 193
(Brakes India)
42.4 Front Wheel Disc Brake (KBX) 197
42.5 Rear Wheel Brake (KBX) 199
42.6 Tandem Master Cylinder (KBX) 205
42.7 Vacuum Booster 209
42.8 Parking Brake (Console Mounted) 211
42.9 Hydraulic Brake Lines RHD 213
X
GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE
CHASSIS GROUP INDEX
42.10 Hydraulic Brake Lines LHD 217
46 46.1 Steering Linkages 219
46.2 Steering Wheel & Mounting 221
46.3 Power Steering Aggregates 225
46.4 Power Steering Pipelines RHD 227
46.5 Power Steering Pipelines LHD 229
47 47.1 Fuel System 231
49 49.1 Exhaust System 239
50 50.1 Radiator 241
54 54.1 Electrical Equipment 243
54.2 Electrical Equipment 249
54.3 Electrical Equipment 253
54.4 Wiring Harness 257
60 60.1 Assy. Single Cab Complete 263
60.2 Assy. Cab Complete (Crew Cab) 269
60.3 Assy. Body Shell Complete 277
(Single Cab)
60.4 Assy. Body Shell Complete 283
(Crew Cab)
60.5 Sheet Metal Parts (Single Cab) 289
60.6 Sheet Metal Parts (Crew Cab) 291
60.7 Sheet Metal Parts (Single Cab) 293
60.8 Sheet Metal Parts (Crew Cab) 295
60.9 Sheel Metal Parts 297
67 67.1 Wind Shield Glass 299
68 68.1 Dash Board 301
68 68.2 Console 305
70 70.1 Assy. Load Body (Single Cab) 307
70.2 Assy. Load Body (Crew Cab) 313
70.3 Tail Gate Locking System 321
72 72.1 Door 323
72.2 Door (Locking System) 327
72.3 Door Glass & Window Regulator 329
73 73.1 Rear Door (Crew Cab) 331
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$41.99
Tata Telcoline 4x2 4x4 UTE TL Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005
Thanks for taking the time to look at this Complete Service Repair Workshop Manual.
This manual covers every Service & Repair Procedure you will need.
DESCRIPTION:
You can now save yourself BIG money by doing your own repairs! This manual makes any service or repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of servicing & repairs. Once you have this manual it is yours to keep forever. You can print out one page, chapter or the whole thing. You can also transfer it to your tablet or smart phone if required.
MODELS COVERED:
All Models/Engines/Trim/Transmissions Types Are Covered.
CONTENTS:
- This high quality Service Repair Workshop Manual covers all repair procedures A-Z.
- Every repair and service procedure is covered.
COMPUTER REQUIREMENTS:
This manual will work on All PC & MAC Computers, tablets, mobile phones Etc. The only software needed is adobe reader which in most cases is already loaded onto your computer, if not can be downloaded for free.
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