SUZUKI LJ50 LJ50V 4WD JIMNY & VAN FACTORY Workshop Manual

T o: Technical personnel of every SUZUKI servi ce shop This SERVICE MANUAL prov ides all information necessary for servicing the SUZUKI four- wheel vehicle with a tarp top, Model LJ50, and its panel-van version, Model LJ50V . The vehicle is viewed as composed of three divisions-engine, chassis and electrical equipment-from the standpoint of servicing and maintenance. Each is described, and for each are set forth the checking, inspecting and overhauling instructions, together with pertinent advices and sugges- tions designed to improve the efficiency of servicing wor k. The engine for powering these models, LJ50 and LJ50V, is a three-cylinder, water-cooled, two- st roke-cycle unit equipped with an intake reed valve for developing greater low-speed torque. It is built to include those basic design features that have earned high prestige for SUZUKI en- gines. Durable and sturdy, it is capable of high performance whether the car is used as an on- the-road or an oH-the-road vehicle. For enabling each user to derive maximum benefit from his LJ50 or LJ50V car, we as manufac- turer heavily depend on you-the person who directly comes into contact with the user and looks after his car from time to time-as a vital link between us and users. With this notion as the premise, this MANUAL has been prepared. It is hoped that you will find this MAN UAL easy to read and consult for your work on the LJ50 and LJ 50V cars. Models LJ50 and LJ50V may undergo some design changes in the future. If you find some of the contents of this MANUAL being at variance with the car in your care, it is because the changes have been effected. In such a case, please do not hesitate to enquire us. Each change is covered in our technical bulletin; you will be referred to the bulletins or will receive information directly from us. July, 1974. SUZUKI MOTOR COMPANY, LIMI TE D International Service Dep artment - 1 -

GENERAL SPECIAL T OOLS AND SERVICE MATERIALS ENGINE CARBURETOR AIR CLEAN F UEL PUMP AND FILTER ENGINE COOLING SYSTEM CAR HEATER IGNIT I ON SYSTEM STARTER MOTOR CHARGING SYSTEM CLUTCH GEAR SHiniNG CONTROL TRANSM I SSION TRANSFER GEAR BOX PRO PEL LER SHAFTS DI FFE RENTIAL SUSPENSION STEER I NG SYSTEM BRAKES DOOR AND TARP TOP BODY ELECTRICAL IPMENT M AINTENANCE SCHEDULES 3

1. GENERAL 1- 1. Exterior View . ..... ... .. .. .. .... ... . .... . . . . . . . . . . . . . . . .. 6 1- 2. Dimensions ............. ...... ... ........................ 7 1- 3. Specifications ..................... ................. ..... . 9 1- 4. General Rules on Servicing Work ................ . ...... .. ..... 13 • - 5 -

i-I. Exterior View 1. LJ50 Fig . 1-1 2. LJ50V Fig . 1-2 - 6 -

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SUZUKI LJ50 LJ50V 4WD JIMNY & VAN FACTORY Workshop Manual

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