SSANGYONG KYRON CAR Service & Repair Manual - !

GENERAL INFORMATION 00 TABLE OF CONTENTS DIMENSIONS ........................................................... 3 SPECIFICATIONS .................................................... 4 VEHICLE IDENTIFICATION ...................................... 6 MAINTENANCE SCHEDULE ................................... 9 RECOMMENDED FLUIDS AND LUBRICANTS ...... 11

GENERAL CHANGED BY EFFECTIVE DATE AFFECTED VIN GENERAL INFORMATION KYRON SM - 2005.09 3 00 * ( ) : Optional Unit: mm DIMENSIONS Top View Side View Front View Rear View

GENERAL INFORMATION KYRON SM - 2005.09 CHANGED BY EFFECTIVE DATE AFFECTED VIN 4 00 SPECIFICATIONS Descriptions Overall length (mm) Overall width (mm) Overall height (mm) Gross vehicle weight (kg) A/T M/T Curb vehicle weight (kg) A/T M/T Fuel Fuel tank capacity ( ) Engine name Numbers of cylinders/Compression ratio Total displacement (cc) Camshaft arrangementMax. power Max. power A/T M/T Max. torque A/T M/T Idle speed Cooling system Coolant capacity ( ) Lubrication type Max. oil capacity ( ) Turbocharger and cooling type Operating type Gear ratio 1st 2nd 3rd 4th 5th Reverse Model Operating type D20DT General Engine Manual Transmission Automatic Transmission 4,660 1,880 1,740 (1,755: with roof rack) 2,530 2,530 2WD: 1,920 / 4WD: 2,028 2WD: 1,893 / 4WD: 2,001 Diesel 75 D20DT 4 / 17.5:1 1,998 DOHC 141 ps / 4,000 rpm 141 ps / 4,000 rpm 310 Nm / 1,800 ~ 2,750 rpm 310 Nm / 1,800 ~ 2,750 rpm 750 ± 20 rpm Water- cooled / forced circulation 11.5 Gear pump, forced circulation 8.2 Turbocharger, air-cooled Semi- Remote control, floor change type 4.315 2.475 1.536 1.000 0.807 3.919 Electronic, 5-speed Floor change type D27DT 4,660 1,880 1,740 (1,755: with roof rack) 2,530 2,530 4WD: 2,071 4WD: 2,030 Diesel 75 D27DT 5 / 18:1 2,696 DOHC 165 ps / 4,000 rpm 165 ps / 4,000 rpm 340 Nm / 1,800 ~ 3,250 rpm 340 Nm / 1,800 ~ 3,250 rpm 750 ± 20 rpm Water- cooled / forced circulation 11.5 Gear pump, forced circulation 9.2 Turbocharger, air-cooled Semi- Remote control, floor change type 4.315 2.475 1.536 1.000 0.807 3.919 Electronic, 5-speed Floor change type * ( ) Optional

GENERAL CHANGED BY EFFECTIVE DATE AFFECTED VIN GENERAL INFORMATION KYRON SM - 2005.09 5 00 Descriptions Gear ratio 1st 2nd 3rd 4th 5th Reverse 1st Reverse 2nd Model Type Gear ratio High (4H) Low (4L) Operating type Disc type Type Steering angle Inner Outer Drive shaft type Axle housing type Gear ratio M/T A/T Drive shaft type 5-Link type Independent type Axle housing type Gear ratio M/T A/T Master cylinder type Booster type Brake type Front wheels Rear wheels Parking brake Front suspension Rear suspension Solid axle suspension Refrigerant (capacity) Battery type / Capacity (V-AH) Starter capacity (V-kW) Alternator capacity (V-A) D20DT Automatic Transmission Transfer Case Clutch (M/T) Power Steering Front Axle Rear Axle Brake Suspension Air Conditioner Electrical 3.951 2.423 1.486 1.000 0.833 3.147 1.930 Part-time Planetary gear type 1.000 : 1 2.483 : 1 Hydraulic type Dry single diaphragm type Rack and pinion 36.2° 32.4° Ball joint type Build-up type 4.27 3.54 Semi-floating type Independent type Build-up type 4.27 3.54 Tandem type Vacuum assisted booster type Disc type Drum (disc) Cable type (internal expansion) Wishbone + coil spring 5-link + coil spring R-134a (650 ± 30g) MF / 12 - 90 12 - 2.2 With PTC: 12 - 140 (With FFH: 12 - 115) D27DT 3.595 2.186 1.405 1.000 0.831 3.167 1.926 Part-time Planetary gear type 1.000 : 1 2.483 : 1 Hydraulic type Dry single diaphragm type Rack and pinion 36.2° 32.4° Ball joint type Build-up type 3.91 3.31 Semi-floating type Independent type Build-up type 3.91 3.31 Tandem type Vacuum assisted booster type Disc type Drum (disc) Cable type (internal expansion) Wishbone + coil spring 5-link + coil spring R-134a (650 ± 30g) MF / 12 - 90 12 - 2.2 With PTC: 12 - 140 (With FFH: 12 - 115)

GENERAL INFORMATION KYRON SM - 2005.09 CHANGED BY EFFECTIVE DATE AFFECTED VIN 6 00 VEHICLE IDENTIFICATION The chassis number is stamped on the frame behind the front right tire. Engine Number (D27DT) The engine number is stamped on the lower area of cylinder block in the intake manifold side. Certification Label The certification label is located on the driver’s door sill. Chassis Number Engine Number (D20DT)

GENERAL CHANGED BY EFFECTIVE DATE AFFECTED VIN GENERAL INFORMATION KYRON SM - 2005.09 7 00 1. Vehicle Identification Number Vehicle identification number (VIN) is is on the right front axle upper frame. [KPTS0A1KS5P 122357] K .. Nation (K: Korea) P .. Maker Identification (P: Ssangyong Motor Company) T .. Vehicle Type (T: Passenger car - 4WD) S .. Line Models (S: Kyron) 0 .. Body Type (0: 5-door) A .. Trim Level (A: Standard, B: Deluxe, C: Super deluxe) 1 .. Restraint System (0: No seatbelts, 1: 3-point seatbelts, 2: 2-point seatbelt) K .. Engine Type (9: 3199cc, In-line 6 cylinders, Gasoline E32) (K: 1998cc - common rail direct injection (D20DT), F: 2696cc - common rail direct injection (D27DT)) S .. Check Digit (S: All area except North America) 5 .. Model Year (3: 2003, 4: 2004, 5: 2005) P .. Plant Code (P: Pyungtaek plant) 122357 (Production serial number) 2. Certification Label The certification label is affixed on the bottom of driver’s side B-pillar.

GENERAL INFORMATION KYRON SM - 2005.09 CHANGED BY EFFECTIVE DATE AFFECTED VIN 8 00 3. Engine Serial Number The engine serial number is stamped on the lower area of cylinder block in intake manifold side. 4. Manual Transmission Number The transmission label is affixed on the upper area of clutch housing. 5. Automatic Transmission Number The transmisson label is affixed on the right area of transmission housing. 6. Transfer Case Number The transfer case label is affixed on the transfer case housing. D27DT D20DT

GENERAL CHANGED BY EFFECTIVE DATE AFFECTED VIN GENERAL INFORMATION KYRON SM - 2005.09 9 00 * Use only approved Ssangyong genuine parts. MAINTENANCE SCHEDULE General Descriptions Daily Check Weekly Check Service Interval – – – – – – – – – – – – – – – – – – – – – – – – Engine Oil and Oil Filter Coolant Additional Water Separator: A.W.S. Brake / Clutch Fluid Brake Pipes and Hoses Brake Pad, Shoe, and Disc Air Cleaner Element Fuel Filter Automatic Transmission Fluid Manual Transmission Fluid Transfer Case Fluid Axle Oil Air Conditioner Filter Severe Conditions in Engine 1. Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance below 16 km when the outside temperature remains below freezing 2. Driving in hilly or mountainous terrain, sandy or dusty area 3. High load driving such as trailer towing Severe Conditions in Automatic Transmission and Axle 1. Towing a trailer or off-road driving 2. Taxi, patrol service or delivery service (extended idling and excessive driving with low speed) Severe Conditions in Air Conditioner Filter 1. Pollutant area or off-road driving, extended air conditioner or heater operation Sever Conditions in Air Cleaner Element 1. Pollutant area or off-road driving Initial change: 5,000 km, change every 10,000 km or 12 months (But, shorten the service interval under severe conditions) Change every 60,000 km or 3 years. And, inspect and replenish as necessary. Inspect 10,000 km, change every 150,000 km or 5 years Change every 2 years (Inspect frequently) Initial check: 1,000 km, periodic check: every 20,000 km or 1 year, replace as necessary. Periodic check: every 10,000 km, adjust or replace as necessary. Initial clean: 5,000 km, clean every 10,000 km, replace every 30,000 km (But, shorten the service interval under severe conditions) Replace every 25,000 km (Draining water from fuel filter: every 10,000 km) Inspect every 10,000 km or 6 months (But change every 60,000 km under severe conditions) Inspect 10,000 km, change every 60,000 km (Frequent check of oil leak) Inspect 10,000 km, change every 60,000 km (Frequent check of oil leak) Inspect frequently, change every 30,000 km Inspect frequently, change every 30,000 km Change every 10,000 km (But, shorten the service interval under severe conditions) Front Rear

GENERAL INFORMATION KYRON SM - 2005.09 CHANGED BY EFFECTIVE DATE AFFECTED VIN 10 00 * Use only approved Ssangyong genuine parts. EU ONLY Descriptions Daily Check Weekly Check Service Interval – – – – – – – – – – – – – – – – – – – – – – Engine Oil and Oil Filter Coolant Brake / Clutch Fluid Brake Pipes and Hoses Brake Pad, Shoe, and Disc Air Cleaner Element Fuel Filter Automatic Transmission Fluid Manual Transmission Fluid Transfer Case Fluid Axle Oil Air Conditioner Filter Change every 15,000 km or 12 months (But, shorten the service interval under severe conditions) Change every 60,000 km or 3 years. And, inspect and replenish as necessary. Change every 2 years (Inspect frequently) Periodic check: every 15,000 km or 1 year, replace as necessary. Periodic check: every 15,000 km, adjust or replace as necessary. Clean every 15,000 km, replace every 30,000 km (But, shorten the service interval under severe conditions) Replace every 30,000 km (Draining water from fuel filter: every 10,000 km) Inspect every 15,000 km or 12 months (But change every 60,000 km under severe conditions) Inspect 15,000 km, change every 60,000 km (Frequent check of oil leak) Inspect 15,000 km, change every 60,000 km (Frequent check of oil leak) Inspect frequently, change every 30,000 km Inspect frequently, change every 30,000 km Change every 10,000 km (But, shorten the service interval under severe conditions) Front Rear Severe Conditions in Engine 1. Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance below 16 km when the outside temperature remains below freezing 2. Driving in a hilly or mountainous terrain, sandy, or dusty area 3. High load driving such as trailer towing Severe Conditions in Automatic Transmission and Axle 1. Towing a trailer or off-road driving 2. Taxi, patrol service or delivery service (extended idling and excessive driving with low speed) Severe Conditions in Air Conditioner Filter 1. Pollutant area or off-road driving, extended air conditioner or heater operation Sever Conditions in Air Cleaner Element 1. Pollutant area or off-road driving * EU Countries 1. Only countries that belong to EU. (It does not apply to all countries in EU.)

GENERAL CHANGED BY EFFECTIVE DATE AFFECTED VIN GENERAL INFORMATION KYRON SM - 2005.09 11 00 Descriptions Specifications Capacity Ssangyong genuine engine oil (Approved by MB Sheet 229.1 or 229.3) Ssangyong genuine coolant Shell AFT 3353 or Fuchs AFT 3353 Ssangyong genuine oil (ATF DEXRON II) Ssangyong genuine oil (ATF DEXRON III) Ssangyong genuine oil (API GL-5 or SAE 80W/90) Ssangyong genuine oil (API GL-5 or SAE 80W/90) Ssangyong genuine oil (DOT4) Ssangyong genuine oil (ATF DEXRON III) RECOMMENDED FLUIDS AND LUBRICANTS Engine Oil Engine Coolant Automatic Transmission Fluid Manual Transmission Fluid Transfer Case Fluid Axle Oil Brake/Clutch Fluid Power Steering Fluid D20DT D27DT • Use only Ssangyong recommended fluids and lubricants. • Do not mix any different types or brands of oils or fluids. This may cause damages. • Keep the specified levels when adding or replacing the fluids. NOTICE Front Rear Automatic Transmission Manual Transmission Solid Axle Suspension 7.5 11.5 8.0 4WD: 3.6 2WD: 3.4 1.3 1.4 1.4 1.9 As required 1.0 8.5 11.5 8.0 4WD: 3.6 1.3 1.4 ~ 1.5 1.4 2.2 As required 1.0

SSANGYONG KYRON CAR Service & Repair Manual - !

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