2012 SKODA Fabia Combi Download Service & Repair Manual
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Workshop Manual
Fabia II 2007 ➤ , Fabia II 2009 ➤ ,
Fabia II 2011 ➤ , Rapid NH 2013 ➤ ,
Roomster 2006 ➤
1.2/44; 47; 51; 55 kW MPI engine
Engine ID
BME BZG
CGP
A
BBM
CEV
A
CHF
A
CJLA
CGP
B
CGP
C
Edition 08.2012
Service
Service Department. Technical Information
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair Group
00 - Technical data
01 - Self-diagnosis
10 - Removing and installing engine
13 - Crankshaft group
15 - Cylinder head, valve gear
17 - Lubrication
19 - Cooling
20 - Fuel supply system
24 - Mixture preparation - injection
26 - Exhaust system
28 - Ignition system
Service
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
01 - Self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1 Self diagnosis, safety measures, cleanliness regulations, directions . . . . . . . . . . . . . . . . . . 6
1.1 Self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Safety precautions when working on the fuel supply system . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Rules of cleanliness to observe when working on the fuel supply system . . . . . . . . . . . . . . 7
1.4 Safety measures to apply when working on the fuel injection and ignition system . . . . . . 7
1.5 General notes on the injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 General notes on the ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Additional instructions when undertaking assembly work on the air-conditioning system . . 8
1.8 Safety measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
10 - Removing and installing engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1 Removing and installing engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4 Assembly bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13 - Crankshaft group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1 Removing and installing V-ribbed belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.1 Summary of components - Vehicles with air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 Disassembling and assembling engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.1 Valve control drive - summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2 Removing and installing the timing case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3 Removing and installing the camshaft sprocket, setting the timing . . . . . . . . . . . . . . . . . . 33
3.1 Inspect setting of the timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 Removing and installing the camshaft sprocket, setting the timing . . . . . . . . . . . . . . . . . . 35
4 Removing and installing gasket rings and flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1 Replacing crankshaft seal on belt pulley side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2 Replacing the gasket ring for the crankshaft on the flywheel side . . . . . . . . . . . . . . . . . . . . 41
15 - Cylinder head, valve gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1 Removing and installing the cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1.1 Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1.2 Removing and installing the cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1.3 Testing the compression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.4 Testinf the combustion chamber for tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2 Repairing the valve gear - Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.1 Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.2 Removing and installing camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3 Repairing the valve gear - Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.1 Replacing valve stem seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.2 Inspect valve guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.3 Reworking valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
17 - Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
1 Removing and installing parts of the lubrication system - Part 1 . . . . . . . . . . . . . . . . . . . . 71
1.1 Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2 Removing and installing parts of the lubrication system - Part 2 . . . . . . . . . . . . . . . . . . . . 76
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
Contents i
2.1 Removing and installing oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
2.2 Removing and installing oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3 Testing oil pressure and oil pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
19 - Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
1 Cooling system - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
1.1 Parts of the cooling system fitted to body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1.2 Parts of cooling system engine side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
1.3 Connection diagram for coolant hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.4 Connection diagram for coolant hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2 Removing and installing parts of the cooling system - Part 1 . . . . . . . . . . . . . . . . . . . . . . . . 90
2.1 Draining and filling up coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
2.2 Checking the coolant system for leaktightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3 Removing and installing parts of the cooling system - Part 2 . . . . . . . . . . . . . . . . . . . . . . . . 95
3.1 Removing and installing radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.2 Removing and installing coolant pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
20 - Fuel supply system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
1 Removing and installing parts of the fuel supply - Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 98
1.1 Fuel tank with attached parts and fuel filter - Summary of components . . . . . . . . . . . . . . . . 98
1.2 Fuel tank with attached parts and fuel filter - Summary of components . . . . . . . . . . . . . . . . 101
1.3 Extract fuel from the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
1.4 Removing and installing fuel delivery unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.5 Removing and installing the sender for fuel gauge display G . . . . . . . . . . . . . . . . . . . . . . 107
1.6 Separating quick couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
1.7 Removing and installing the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
2 Removing and installing parts of the fuel supply - Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1 Testing fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.2 Venting air from the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.3 Switching off the fuel delivery unit using the crash signal . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3 Electronic Engine Power Control (Electronic throttle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.1 Accelerator pedal module - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4 Activated charcoal container system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.1 Activated charcoal container system - Summary of components . . . . . . . . . . . . . . . . . . . . 124
4.2 Activated charcoal container system ► 03.10 - Summary of components . . . . . . . . . . . . . . 125
4.3 Activated charcoal container system 04.10 ► - Summary of components . . . . . . . . . . . . . . 126
4.4 Checking the fuel tank venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
4.5 Checking the fuel tank venting ► 03.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
4.6 Checking the fuel tank venting 04.10 ► . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
24 - Mixture preparation - injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
1 Fuel Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
1.1 Overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
1.2 Removing and installing parts of the injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
1.3 Fuel strip with injection valves - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . 144
1.4 Intake manifold - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
1.5 Air filter housing - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
1.6 Removing and installing engine cover with air filter housing for engine with identification
characters BME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.7 Air filter housing - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
2 Testing components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
2.1 Inspecting the injection rate, tightness and jet formation of the injectors . . . . . . . . . . . . . . 153
2.2 Testing intake manifold preheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
2.3 Testing the intake system for tightness (unmetered air) . . . . . . . . . . . . . . . . . . . . . . . . . . 156
2.4 Clean throttle valve control unit J338 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
ii Contents
3 Engine control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
3.1 Removing and installing engine control unit J623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
26 - Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
1 Removing and installing parts of the exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
1.1 Exhaust system for engines with identification characters BBM, BZG, CEVA, CHFA, CGPA,
CGPB - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
1.2 Exhaust system for engines with identification characters CJLA - Summary of components
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
1.3 Exhaust gas system - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
1.4 Aligning exhaust system free of stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
1.5 Replace middle and rear silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
1.6 Inspecting the exhaust system for leaktightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
28 - Ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
1 Ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
1.1 Ignition system - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
1.2 Resistance values for ignition coils with power output stage N70 , N127 , N291 . . . . . . . . 170
1.3 Removing and installing ignition coils with power output stages . . . . . . . . . . . . . . . . . . . . 170
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
Contents iii
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
iv Contents
00 – Technical data
1 Technical data
(SRL000515; Edition 08.2012)
Engine number
The engine number (“engine identification characters” and “serial
number”) is located in the front left on the cylinder block at the
engine/gearbox joint -arrow B-.
In addition, a sticker with “engine identification characters” and
“serial number” is affixed to the timing case -arrow A-.
The engine identification characters are also indicated on the ve‐
hicle data sticker.
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
1. Technical data 1
Engine characteristics
Edition 08.2012; version 3.0
Engine identification characters BBM BME BZG CEVA
Manufactured Fabia II 12.2006 ► 05.2009 ------ 01.2007 ► 05.2009 03.2008 ► 07.2009
Roomster ------ 05.2006 ► 01.2007 01.2007 ►.05.2009 ------
Rapid NH ------ ------ ------ ------
Exhaust limit values conforming to EU-4, EU-2 DDK EU-4, EU-2 DDK EU-4, EU-2 DDK EU-3
Displacement l 1,198 1,198 1,198 1,198
Power output kW at rpm 44/5200 47/5400 51/5400 51/5400
Torque Nm at rpm 108/3000 112/3000 112/3000 108/3000
Bore ∅ mm 76,5 76,5 76,5 76,5
Stroke mm 86,9 86,9 86,9 86,9
Cylinder / valves per cylinder 3/2 3/4 3/4 3/4
Compression ratio 10,3 : 1 10,5 : 1 10,5 : 1 9,5 : 1
Firing order 1-2-3 1-2-3 1-2-3 1-2-3
Fuel - RON
unleaded 95
1)
unleaded 95
1)
unleaded 95
1)
unleaded 91
2)
The injection and ignition system Simos 9 Simos 9 Simos 9 Simos 9
Lambda control
2 Lambda probes
3)
2 Lambda probes
3)
2 Lambda probes
3)
2 Lambda probes
3)
Catalytic converter 1 Catalyst 1 Catalyst 1 Catalyst 1 Catalyst
Turbocharging no no no no
Exhaust gas recirculation no no no no
Secondary air system no no no no
Camshaft adjustment no no no no
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
2
1)
at least 91 RON in exceptional cases; although engine output
is reduced
2)
at least 87 RON in exceptional cases; although engine output
is reduced
3)
Engine version complying with exhaust emission standard
EU-2 DDK only with one lambda probe before catalyst
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
3
Engine identification characters CHFA CGPA CJLA CGPB CGPC
Manufactured Fabia II 05.2009 ► 05.2009 ► 08.2010 ► 11.2011 ► ------
Roomster ------ 05.2009 ► ------ ------ ------
Rapid NH ------ ------ ------ ------ 10.2012 ►
Exhaust limit values conforming to EU-5 EU-5, EU-2 DDK EU-4, BS-4 EU-5 EU-5
Displacement 1,198 1,198 1,198 1,198 1,198
Power output kW at rpm 44/5200 51/5400 55/5400 44/5200 55/5400
Torque Nm at rpm 108/3000 112/3000 110/375 108/3000 112/3750
Bore ∅ mm 76,5 76,5 76,5 76,5 76,5
Stroke mm 86,9 86,9 86,9 86,9 86,9
Cylinder / valves per cylinder 3/2 3/4 3/4 3/4 3/4
Compression ratio 10,3 : 1 10,5 : 1 10,0 : 1 10,4 : 1 10,5 : 1
Firing order 1-2-3 1-2-3 1-2-3 1-2-3 1-2-3
Fuel - RON
unleaded 95
1)
unleaded 95
1)
unleaded 91
2)
unleaded 95
1)
unleaded 95
1)
The injection and ignition system Simos 9 ► 05.2011 Simos 9 ► 05.2011 Simos 9 ► 05.2011 Simos 11 Simos 10
05.2011 ► Simos 11 05.2011 ► Simos 11 05.2011 ► Simos 11 ------ ------
Lambda control 2 Lambda probes
2 Lambda probes
3)
2 Lambda probes 2 Lambda probes 2 Lambda probes
Catalytic converter 1 Catalyst 1 Catalyst 1 Catalyst 1 Catalyst 1 Catalyst
Turbocharging no no no no no
Exhaust gas recirculation no no no no no
Secondary air system no no no no no
Camshaft adjustment no no no no no
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid NH 2013 ➤ , ...
1.2/44; 47; 51; 55 kW MPI engine - Edition 08.2012
4
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The 2012 SKODA Fabia Combi Download Service & Repair Manual is a comprehensive guide that provides detailed instructions and illustrations for repairing and servicing the 2012 SKODA Fabia Combi.
With this manual, you will have access to valuable information on the various models of the SKODA Fabia Combi from 2012. Whether you own the Fabia Combi Monte Carlo, the Fabia Combi Greenline, or any other model within the 2012 range, this manual covers it all.
Inside, you will find step-by-step procedures for maintenance, troubleshooting, and repairs. From routine tasks like oil changes and brake pad replacements to more complex procedures like engine overhauls and transmission repairs, this manual provides comprehensive guidance.
Features of the 2012 SKODA Fabia Combi Download Service & Repair Manual:
- Clear and concise instructions
- Detailed illustrations and diagrams
- Complete coverage of all 2012 SKODA Fabia Combi models
- Easy-to-follow procedures for servicing and repairing
- Essential information on maintenance schedules and intervals
- Diagnostic tips for troubleshooting common issues
- Specifications and technical data for each model
Whether you are a DIY enthusiast or a professional mechanic, the 2012 SKODA Fabia Combi Download Service & Repair Manual is a valuable resource that will assist you in keeping your vehicle running smoothly. Get your digital copy now and be well-equipped to tackle any repair or service task that comes your way.
