Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A. Toledo 1999 , León ➤ 02J 5-speed manual gearbox Gearbox ID EBD EBF EBJ EBM EBS EGR EGS EGV EGW FBK Edition 02.2003 Service Service Department. Technical Information
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A. 00 - Technical data 1 - Identification of the gearbox 1.1 - Identification of the gearbox Location on the gearbox -> The 5-speed 02J manual gearbox is assembled in the Toledo and León 1999 ä, in combination with the 4 and 5 cylinder engines. Code letters and date of manufacture arrow -1-, type of gearbox arrow-2-. Toledo 1999 , León ➤ 02J 5-speed manual gearbox - Edition 02.2003 1.1 - Identification of the gearbox 1
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A. Type of gearbox -> 02J 5-speed manual gearbox arrow -2-. Code letters and date of manufacture of gearbox Example: CZM 15 10 7 I I I l I I I l Engine code Day Month Year (1997) of manufacture Any additional data refers to the manufacturing process. Note: The gearbox code letters are also on the customer vehicle service schedule. 1.2 - Code letters, group numbers, ratios, filling quantities Manual gearbox 5-speed 02J Engine code EBD EBF EBJ Correspondence Type Toledo 1999 ä, León Toledo 1999 ä, León Toledo 1999 ä, León Engine 1,8 ltr. -92 kW 1,9 ltr. - TDI 81 kW 1,9 ltr. - TDI 66 kW Gear ratio: Z2 : Z1 Final drive 72 : 17 = 4,235 61 : 18 = 3,389 61 : 18 = 3,389 1st gear 33 : 10 = 3,300 34 : 09 = 3,778 34 : 09 = 3,778 2nd gear 35 : 18 = 1,944 33 : 16 = 2,063 36 : 17 = 2,118 3rd gear 34 : 26 =1,308 31 : 23 = 1,348 34 : 25 = 1,360 4th gear 35 : 34 = 1,029 29 : 30 = 0,967 34 : 35 = 0,971 5th gear 36 : 43 = 0,837 30 : 39 = 0,769 34 : 45 = 0,756 6th gear - - - Reverse 17 : 10 x 36 : 20 = 3,060 18 : 09 x 36 : 20 = 3,600 18 : 09 x 36 : 20 = 3,600 Speedometer 13 : 22 = 0,591 13 : 22 = 0,591 13 : 22 = 0,591 Engine code EBD EBF EBJ Filling quan‐ tity 2,0 litres Specification Oil for pinions API GL4 SAE 75W90 (Synthetic, high performance)1) Toledo 1999 , León ➤ 02J 5-speed manual gearbox - Edition 02.2003 2 00 - Technical data
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A. Engine code EBD EBF EBJ Clutch action hydraulic hydraulic hydraulic Clutch plate ø 215 mm 225 mm 225 mm Drive shaft flange ø 100 mm 100 mm 100 mm ltotal in top gear 3,545 2,606 2,562 1) Do not mix different types of gear oil, observations=> page 11 . Manual gearbox 5-speed 02J Engine code EBM EBS EGR Corre‐ spond‐ ence Type Toledo 1999 ä, León Toledo 1999 ä, León Toledo 1999 ä, León Engine 1,8 ltr. -92 kW 2,3 ltr. - VR5 110 kW 1,9 ltr. - TDI 66 kW Gear ra‐ tio: Z2 : Z1 Final drive 72 : 17 = 4,235 71 : 18 = 3,944 61 : 18 = 3,389 1st gear 33 : 10 = 3,300 33 : 10 = 3,300 34 : 09 = 3,778 2nd gear 35 : 18 = 1,944 35 : 18 = 1,944 36 : 17 = 2,118 3rd gear 34 : 26 =1,308 34 : 26 =1,308 34 : 25 = 1,360 4th gear 35 : 34 = 1,029 35 : 34 = 1,029 34 : 35 = 0,971 5th gear 36 : 43 = 0,837 36 : 43 = 0,837 34 : 45 = 0,756 6th gear - - - Reverse 17 : 10 x 36 : 20 = 3,060 17 : 10 x 36 : 20 = 3,060 18 : 09 x 36 : 20 = 3,600 Speedom‐ eter 13 : 22 = 0,591 13 : 22 = 0,591 13 : 22 = 0,591 Engine code EBM EBS EGR Filling quan‐ tity 2,0 litres Specification Oil for pinions API GL4 SAE 75W90 (Synthetic, high performance)1) Oil API GL4 SAE 75W (Hypoid)1) Clutch action hydraulic hydraulic hydraulic Clutch plate ø 215 mm 225 mm 225 mm Drive shaft flange ø 100 mm 108 mm - TRIPOD 100 mm ltotal in top gear 3,545 3,301 2,562 1) Do not mix different types of gear oil, observations => page 11 . Toledo 1999 , León ➤ 02J 5-speed manual gearbox - Edition 02.2003 1.2 - Code letters, group numbers, ratios, filling quantities 3
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A. Manual gearbox 5-speed 02J Engine code EGS EGV Correspond‐ ence Type Toledo 1999 ä, León Toledo 1999 ä, León Engine 1,9 ltr. - TDI 81 kW 1,8 ltr. -92 kW Gear ratio: Z2 : Z1 Final drive 61 : 18 = 3,389 72 : 17 = 4,235 1st gear 34 : 09 = 3,778 33 : 10 = 3,300 2nd gear 33 : 16 = 2,063 35 : 18 = 1,944 3rd gear 31 : 23 = 1,348 34 : 26 =1,308 4th gear 29 : 30 = 0,967 35 : 34 = 1,029 5th gear 30 : 39 = 0,769 36 : 43 = 0,837 6th gear - - Reverse 18 : 09 x 36 : 20 = 3,600 17 : 10 x 36 : 20 = 3,060 Speedome‐ ter 13 : 22 = 0,591 13 : 22 = 0,591 Engine code EGS EGV Filling quantity 2,0 litres Specification Oil for pinions API GL4 SAE 75W (Hypoid)1) Clutch action hydraulic hydraulic Clutch plate ø 225 mm 215 mm Drive shaft flange ø 108 mm - TRI‐ POD 100 mm ltotal in top gear 2,606 3,545 1) Do not mix different types of gear oil, observations => page 11 . Manual gearbox 5-speed 02J Engine code EGW FBK Correspond‐ ence Type Toledo 1999 ä, León Toledo 1999 ä, León Engine 1,8 ltr. -92 kW 2,3 ltr. - VR5 125 kW Gear ratio: Z2 : Z1 Final drive 72 : 17 = 4,235 63 : 16 = 3,938 1st gear 33 : 10 = 3,300 33 : 10 = 3,300 2nd gear 35 : 18 = 1,944 35 : 18 = 1,944 3rd gear 34 : 26 =1,308 34 : 25 =1,360 4th gear 35 : 34 = 1,029 30 : 29 = 1,034 Toledo 1999 , León ➤ 02J 5-speed manual gearbox - Edition 02.2003 4 00 - Technical data
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A. Manual gearbox 5-speed 02J 5th gear 36 : 43 = 0,837 31 : 38 = 0,815 6th gear - - Reverse 17 : 10 x 36 : 20 = 3,060 17 : 10 x 36 : 20 = 3,060 Speedome‐ ter 13 : 22 = 0,591 13 : 22 = 0,591 Engine code EGW FBK Filling quantity 2,0 litres Specification Oil API GL4 SAE 75W 90 (Synthet‐ ic-High Perform‐ ance)1) Oil for pinions API GL4 SAE 75W (Hypoid)1) Clutch action hydraulic hydraulic Clutch plate ø 215 mm 225 mm Drive shaft flange ø 100 mm 108 mm - TRI‐ POD ltotal in top gear 3,545 3,209 1) Do not mix different types of gear oil, observations => page 11 . Toledo 1999 , León ➤ 02J 5-speed manual gearbox - Edition 02.2003 1.2 - Code letters, group numbers, ratios, filling quantities 5
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A. 2 - Diagram of the drive force 2.1 - Diagram of the drive force Description 1 Engine 2 Clutch 3 Manual gearbox 4 Primary shaft 5 Secondary shaft 6 Differential The arrows indicate the direction that the vehicle is moving in Toledo 1999 , León ➤ 02J 5-speed manual gearbox - Edition 02.2003 6 00 - Technical data
Get your hands on the comprehensive 2000 SEAT TOLEDO MK2 Service and Repair Manual. Whether you're a professional mechanic or a DIY enthusiast, these auto repair manuals provide detailed instructions and procedures to help you fix your vehicle's issues. With customer support available via email, you can ensure that you fix your car correctly the first time.
Constant use can cause your vehicle to deteriorate, and when it does, you'll need to replace parts. With a reliable repair manual, you can save money and enjoy the satisfaction of do-it-yourself projects. The manual includes technical data, diagrams, a complete list of car parts, and illustrations, making it easy for even novice mechanics to follow the step-by-step guides.
These manuals cover a wide range of sections, including maintenance, engine, control system, mechanical, fuel service specifications, emission control, and much more. They are compatible with Windows Vista32 and 64, XP, ME, 98, NT, 2000, and Mac, ensuring accessibility for all users.
Additionally, the manual provides complete instructions, wiring schematics, and illustrations to facilitate the service and repair of your vehicle. You can print only the necessary pages and diagrams, keeping your workspace clean and organized.
With this service repair manual, you can enhance your knowledge and stay up-to-date with your car's maintenance. It's a valuable resource that allows you to take on simple car repairs without relying solely on a mechanic. The printable format enables you to keep the manual safe on your PC and print the required pages in seconds.
Don't miss out on the opportunity to have all the car information you need at your fingertips. Explore the pages of the manual and learn how to repair different parts of your vehicle, all from the comfort of your garage or workshop.
Compatible with all versions of Windows and Mac, this manual is a must-have for anyone looking to maintain and repair their vehicle with ease. It's time to take control of your car's maintenance and enjoy the benefits of DIY car repair projects.
Maintenance
Engine
Control System
Mechanical
Fuel Service Specifications
Emission Control
Intake Exhaust Cooling
Lube
Ignition Starting Charging
Auto Transmission Clutch
Manual Transmission
Transfer Propeller Shaft
Drive Shaft
Differential
Axle Suspension
Tire & Wheel
Brake Control
Brake
Parking Brake
Steering Column
Power Steering
Air Condition
Suppl Restraint System
Seat Belt
Engine Immobilizer
Cruise Control
Wiper & Washer
Door Lock
Meter Audio/Visual
Horn
Windshield/Glass Mirror
Instrument Panel
Seat
Engine Hood/ Door
Exterior & Interior
Electrical
Multiplex/ Can Communication
And much more...
Language: English
Requirements: Adobe Reader and Win (both available online for free)