2012 SEAT ALTEA Service and Repair Manual
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Workshop Manual
Altea 2004 ➤ , Altea 2009 ➤ ,
Altea XL 2007 ➤ , Altea XL 2009 ➤ ,
Altea XL Freetrack 2009 ➤ ,
León 2006 ➤ , León 2009 ➤ ,
Toledo 2005 ➤ , Toledo 2009 ➤
0A4 5-speed manual gearbox
Edition 01.2013
Service
Service Department. Technical Information
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
List of Workshop Manual Repair Groups
Repair Group
00 - Technical data
30 - Clutch
34 - Controls, housing
35 - Gears, shafts
39 - Final drive - differential
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Service
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2015 Seat S.A D3E803ADF92
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Overview of the drive force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Calculation of the gear ratio “i” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Codes, engine allocation, gear ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Altea 2004/2009 ►, Altea XL 2007/2009 ►, Altea XL Freetrack 2009 ►, Leon 2006/2009 ►,
Toledo 2005/2009 ► . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Filling quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Safety measures for vehicles with start/stop system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1 Clutch drive mechanism: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.1 Assembly overview - pedal cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.2 Removing and installing over-centre spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.3 Clutch pedal: removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.4 Removing and installing mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.5 Clutch master cylinder: removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.6 Servo brake vacuum sender G476 : removing and installing . . . . . . . . . . . . . . . . . . . . . . . . 31
1.7 Hydraulic system: exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.8 Removing and installing clutch slave cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1.9 Air bleeding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2 Clutch release mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.1 Assembly overview - clutch release mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.2 Clutch release mechanism: removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3 Coupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.1 Clutch: Repairing (in conjunction with a dual mass flywheel) . . . . . . . . . . . . . . . . . . . . . . . . 45
3.2 Clutch: Repairing (in conjunction with a flywheel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
34 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1 Gear selection mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.1 Shifting: installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.2 Gear stick handle with cover - Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1.3 Removing / fitting the gear lever knob and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1.4 Selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1.5 Gear selection mechanism:installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1.6 Gearbox mechanism: removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
1.7 Gear selection mechanism: removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
1.8 Gear drive mechanism: adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2 Gearbox : removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2.1 Gearbox: removing and installing, Altea 2004/2009 ►, Altea XL 2007/2009 ►, Altea XL
Freetrack 2009 ►, Leon 2006/2009 ►, Toledo 2005/2009 ► . . . . . . . . . . . . . . . . . . . . . . . . 85
3 Transporting and securing gearbox to assembly stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
4 Assembly mountings, Altea 2004/2009 ►, Altea XL 2007/2009 ►, Altea XL Freetrack 2009 ►,
Leon 2006/2009 ►, Toledo 2005/2009 ►: exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5 Checking and topping up gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5.1 Gear oil: emptying and filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6 Gearbox: disassembly and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
Contents i
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
6.1 Gearbox: Component overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6.2 Gearbox: assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6.3 Cover for gearbox casing and 5th gear: general assembly overview . . . . . . . . . . . . . . . . . . 108
6.4 Cover for gearbox casing and gear change mechanism: Assembly overview . . . . . . . . . . 110
6.5 Input shaft, output shaft, differential and shift fork on transmission - assembly overview . . 112
6.6 Installation sequence - Cover for gearbox casing and 5th gear with the gearbox installed:
removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
6.7 Assembly overview - dismantling and assembling gearbox . . . . . . . . . . . . . . . . . . . . . . . . 121
7 Gearbox housing and clutch housing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
7.1 Gearbox housing and clutch housing - Installation overview . . . . . . . . . . . . . . . . . . . . . . . . 134
7.2 Gearbox casing and clutch housing: repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
8 Switching unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.1 Control unit: exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.2 Control unit: removing and fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
8.3 Selector unit gear mechanism seal: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
9 Gear change forks: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.1 Gearbox mechanism fork: assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.2 Repairing selector forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
35 - Gears, shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1 Input shaft: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.1 Input shaft - Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.2 Disassembly and assembly of the input shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
1.3 Input shaft: adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
1.4 Input shaft oil seal: replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
2 Secondary shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.1 Output shaft: Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.2 Input shaft: disassembly and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
2.3 Secondary shaft: adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
3 Reverse gear shaft: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
3.1 Reverse gear shaft: assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
3.2 Reverse gear shaft: disassembly and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
39 - Final drive - differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
1 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
1.1 Left flanged shaft seal: replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
1.2 Identification of flange the shaft oil seals, right-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
1.3 Sealing ring without sleeve for flanged shaft, right hand side: removing and fitting . . . . . . 187
1.4 Sealing ring unit with sleeve for flanged shaft, right hand side: removing and fitting . . . . . . 190
2 Adjustment chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
3 Differential assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
3.1 Differential: assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
3.2 Differential: assembly and disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
3.3 Differential: Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
4 Conversion table by relevance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
ii Contents
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
00 – Technical data
1 Gearbox identification
(ERL002241; Edition 01.2013)
⇒ “3 Codes, engine allocation, gear ratios”, page 4
⇒ “4 Filling quantity”, page 9
The 5-speed manual gearbox 0A4 is fitted in models Altea
2004/2009 ►, Toledo 2005/2009 ►, Leon 2006/2009 ►, Altea XL
2007/2009 ► and Altea XL Freetrack 2009 ►. Allocation
⇒ page 4
Location on the gearbox
♦ Engine code and date of manufacture -arrow-
♦ Manual gearbox 0A4 -arrow 2-
Manual gearbox 0A4 -arrow 2-
Engine code and manufacture date of gearbox
As an ex‐
ample:
FNE 03 06 3
I I I I
Engine code Day Month Model year 2003
The additional data refer to the manufacture date.
Note
The gearbox identification letters can also be found on the vehicle
data sticker.
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
1. Gearbox identification 1
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
2 Overview of the drive force
⇒ “2.1 Calculation of the gear ratio i ”, page 2
Note
The arrows indicate direction of movement.
1 - Engine
2 - Coupling unit
3 - 5-speed manual gearbox
4 - Input shaft (main shaft)
5 - Secondary shaft/pinion as‐
sembly
6 - Differential assembly
I - gear
II - 2. gear
III - 3. gear
IV - 4. gear
V - gear
R - Reverse
A - Final group
2.1 Calculation of the gear ratio “i”
As an example:
Pinions Final group
Driver ZA
1
= 18
Driven ZA
2
= 61
i = Z
2
: Z
1
1)
i
G
= Gear ratio = ZG
2
: ZG
1
= 29 : 39 = 0,744
i
A
= Gear ratio = ZA
2
: ZA
1
= 61 : 18 = 3.389 in total
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
2 Rep. gr.00 - Technical data
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
i
total
= Total gear ratio
i
tot
= i
G
x i
A
= 0.744 x 3.389 = 2.520
1) Z
1
= Number of teeth of drive pinion, Z
2
= number of teeth of driven pinion
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
2. Overview of the drive force 3
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
3 Codes, engine allocation, gear ratios
⇒ “3.1 Altea 2004/2009 ►, Altea XL 2007/2009 ►, Altea XL Free‐
track 2009 ►, Leon 2006/2009 ►, Toledo 2005/2009 ►”,
page 4
⇒ “4 Filling quantity”, page 9
3.1 Altea 2004/2009 ►, Altea XL 2007/2009
►, Altea XL Freetrack 2009 ►, Leon
2006/2009 ►, Toledo 2005/2009 ►
Engine codes Altea 2004 ► ⇒ page 4
Engine codes Altea 2009 ► ⇒ page 4
Engine codes Toledo 2005 ► ⇒ page 5
Engine codes Toledo 2009 ► ⇒ page 5
Engine codes Leon 2006 ► ⇒ page 6
Engine codes Leon 2009 ► ⇒ page 6
Engine codes Altea XL 2007 ► ⇒ page 7
Engine codes Altea XL 2009 ► ⇒ page 7
Engine codes Altea XL Freetrack 2009 ► ⇒ page 7
Engine codes Altea 2004 ►
5-speed manual gearbox 5-speed 0A4
Engine code GQQ, JCR, FNE HNV, JCX
Correspondence Type Altea 2004►
Engine 1.9L TDI 2V 77kW with
DPF
1.9L TDI 2V 77kW without
DPF
Gear ratio:
Z
2
: Z
1
Mechanism 61 : 18 = 3,389 62 : 17 = 3,647
gear 34 : 09 = 3,778 34 : 09 = 3,778
2. gear 33 : 16 = 2,063 33 : 16 = 2,063
3. gear 31 : 23 = 1,348 30 : 23 = 1,304
4. gear 29 : 30 = 0,967 28 : 31 = 0,903
gear 29 : 39 = 0,744 28 : 40 = 0,7
6. gear - -
Reverse 36 : 20 X 18 : 09 = 3.600 36 : 20 X 18 : 09 = 3.600
I
total
in top gear
2,521 2,552
Engine codes Altea 2009 ►
5-speed manual
gearbox
5-speed 0A4
Engine code JCR JCX LHW LUB, LHW
Correspondence Type Altea 2009►
Engine 1.9L TDI 2V
77kW with DPF
1.9L TDI 2V 77
kW without DPF /
1.9L TDI 2V 66
kW
1.6L TDI 4V
66kW CR
1.6L TDI 4V
77kW CR
Gear ratio:
Z
2
: Z
1
Mechanism 61 : 18 = 3,389 62 : 17 = 3,647 62 : 17 = 3,647 62 : 17 = 3,647
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
4 Rep. gr.00 - Technical data
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
5-speed manual
gearbox
5-speed 0A4
Engine code JCR JCX LHW LUB, LHW
gear 34 : 09 = 3,778 34 : 09 = 3,778 34 : 09 = 3,778 34 : 09 = 3,778
2. gear 33 : 16 = 2,063 33 : 16 = 2,063 35 : 18 = 1,944 35 : 18 = 1,944
3. gear 31 : 23 = 1,348 30 : 23 = 1,304 32 : 27 = 1,185 32 : 27 = 1,185
4. gear 29 : 30 = 0,967 28 : 31 = 0,903 31: 38 = 0,815 31: 38 = 0,815
gear 29 : 39 = 0,744 28 : 40 = 0,7 30 : 48 = 0,625 30 : 48 = 0,625
6. gear - - - -
Reverse 36 : 20 X 18 : 09
= 3.600
36 : 20 X 18 : 09
= 3.600
36 : 20 X 18 : 09
= 3.600
36 : 20 X 18 : 09
= 3.600
I
total
in top gear
2,521 2,552 2,279 2,279
Engine codes Toledo 2005 ►
5-speed manual gearbox 5-speed 0A4
Engine code GQQ, JCR, FNE HNV, JCX
Correspondence Type Toledo 2005 ►
Engine 1.9L TDI 2V 77kW with
DPF
1.9L TDI 2V 77kW without
DPF
Gear ratio:
Z
2
: Z
1
Mechanism 61 : 18 = 3,389 62 : 17 = 3,647
gear 34 : 09 = 3,778 34 : 09 = 3,778
2. gear 33 : 16 = 2,063 33 : 16 = 2,063
3. gear 31 : 23 = 1,348 30 : 23 = 1,304
4. gear 29 : 30 = 0,967 28 : 31 = 0,903
gear 29 : 39 = 0,744 28 : 40 = 0,7
6. gear - -
Reverse 36 : 20 X 18 : 09 = 3.600 36 : 20 X 18 : 09 = 3.600
I
total
in top gear
2,521 2,552
Engine codes Toledo 2009 ►
5-speed manual gearbox 5-speed 0A4
Engine code JCX
Correspondence Type Toledo 2009 ►
Engine 1.9L TDI 2V 77kW without DPF
Gear ratio:
Z
2
: Z
1
Mechanism 62 : 17 = 3,647
gear 34 : 09 = 3,778
2. gear 33 : 16 = 2,063
3. gear 30 : 23 = 1,304
4. gear 28 : 31 = 0,903
gear 28 : 40 = 0,7
6. gear -
Reverse 36 : 20 X 18 : 09 = 3.600
I
total
in top gear
2,552
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
3. Codes, engine allocation, gear ratios 5
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Engine codes Leon 2006 ►
5-speed manual
gearbox
5-speed 0A4
Engine code JCR HNV GQQ, JCR KBL
Correspondence Type Leon 2006 ►
Engine 1.9L TDI 2V
66kW
1.9L TDI 2V
77kW without
DPF
1.9L TDI 2V
77kW with DPF
1.9L TDI 2V
77kW with DPF
Ecomotive
Gear ratio:
Z
2
: Z
1
Mechanism 61 : 18 = 3,389 62 : 17 = 3,647 61 : 18 = 3,389 61 : 18 = 3,389
gear 34 : 09 = 3,778 34 : 09 = 3,778 34 : 09 = 3,778 34 : 09 = 3,778
2. gear 33 : 16 = 2,063 33 : 16 = 2,063 33 : 16 = 2,063 33 : 16 = 2,063
3. gear 31 : 23 = 1,348 30 : 23 = 1,304 31 : 23 = 1,348 30 : 24 = 1,25
4. gear 29 : 30 = 0,967 28 : 31 = 0,903 29 : 30 = 0,967 27 : 32 = 0´843
gear 29 : 39 = 0,744 28 : 40 = 0,70 29 : 39 = 0,744 30 : 48 = 0,625
6. gear - - - -
Reverse 36 : 20 x 18 : 9 =
3.600
36 : 20 x 18 : 09 =
3.600
36 : 20 x 18 : 9 =
3.600
36 : 20 x 18 : 9 =
3.600
I
total
in top gear
2,521 2,552 2,521 2,118
Engine codes Leon 2009 ►
5-speed man‐
ual gearbox
5-speed 0A4
Engine code JCR LHW KQM LHW, LUB MDZ KBL
Correspond‐
ence
Type Leon 2009 ►
Engine 1.9L TDI 2V
77 kW with
DPF / 1.9L
TDI 2V
77kW with‐
out DPF /
1.9L TDI 2V
66 kW
1.6L TDI 4V
66kW CR
1.6L TDI 4V 77kW CR 1.6L TDI 4V
77kW CR
Ecomotive
1.9L TDI 2V
77kW with
DPF Eco‐
motive
Gear ratio:
Z
2
: Z
1
Mecha‐
nism
61 : 18 =
3,389
62 : 17 =
3,647
61 : 18 =
3,388
62 : 17 =
3,647
61 : 18 =
3,389
61 : 18 =
3,389
gear 34 : 09 =
3,778
34 : 09 =
3,778
34 : 09 =
3,778
34 : 09 =
3,778
34 : 09 =
3,778
34 : 09 =
3,778
2. gear 33 : 16 =
2,063
35 : 18 =
1,944
36 : 17 =
2,117
35 : 18 =
1,944
35 : 18 =
1,944
33 : 16 =
2,063
3. gear 31 : 23 =
1,348
32 : 27 =
1,185
33 : 26 =
1,269
32 : 27 =
1,185
32 : 27 =
1,185
30 : 24 =
1,25
4. gear 29 : 30 =
0,967
31: 38 =
0,815
32 : 37 =
0,864
31: 38 =
0,815
31 : 38 =
0,815
27 : 32 = 0
´843
gear 29 : 39 =
0,744
30 : 48 =
0,625
31 : 47=
0,659
30 : 48 =
0,625
30 : 48 =
0,625
30 : 48 =
0,625
6. gear - - - - - -
Reverse 36 : 20 x 18 :
9 = 3.600
36 : 20 X
18 : 09 =
3.600
36 : 20 X
18 : 09 =
3.600
36 : 20 X
18 : 09 =
3.600
36 : 20 x 18 :
9 = 3.600
36 : 20 x 18 :
9 = 3.600
I
total
in top gear
2,521 2,279 2,232 2,279 2,118 2,118
Altea 2004 ➤ , Altea 2009 ➤ , Altea XL 2007 ➤ , Altea XL 2009 ➤ , Alte ...
0A4 5-speed manual gearbox - Edition 01.2013
6 Rep. gr.00 - Technical data
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