2010-2012 Renault Wind Service & Repair Manual

2010-2012 RENAULT WIND SERVICE AND REPAIR MANUAL

- 1 - 3RD BRAKE LIGHT: REMOVAL - REFITTING REMOVAL 1. REMOVAL PREPARATION OPERATION Remove the rear screen trim Rear screen trim: Removal - Refitting (54A, Windows). 2. REMOVAL OPERATION

- 2 - Remove: the high level brake light screws( 1) , the high level brake light at( 3) by pressing on the clips( 2) . REFITTING Note: If the LEDs are faulty, replace the complete high level brake light. Proceed in the reverse order to removal. Repair-80x02x06x08-01x37-1-36-1.xml XSL version : 3.02 du 22/07/11

- 1 - ABS BODYWORK COMPONENT: PREPARATION AND PAINT RANGE Note, one or more warnings are present in this procedure WARNING Always wear protective gear (gloves, goggles and breathing masks). Use extra ventilation source. Note: Before using the products, consult the manufacturer's technical sheet. Note: Never apply pre-treatment primer or primer filler on this type of material. 1. PRE PRIMED PARTS

- 2 - Steps Description Special notes 1 Wipe / blow 2 Degrease Lint-free cloth soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products). Wipe with a dry lint-free cloth 3 Sand P400 - P500 dry / P400 - P800 with water 4 Wipe / blow 5 Degrease Lint-free cloth soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products). Wipe with a dry lint-free cloth 6 Blow / rub with the abrasive finishing pad 7 Apply the finishing paint 2. REPAIRED PARTS

- 3 - Steps Description Special notes 1 Wipe / blow 2 Degrease Lint-free cloth soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products). Wipe with a dry lint-free cloth 3 Sand the defect P240 dry / orbital sander (mid speed) 4 Wipe / blow 5 Degrease Lint-free cloth soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products). Wipe with a dry lint-free cloth 6 Apply and sand polyester mastic if necessary Plastic material bodywork component: Repair (50A, General information) 7 Wipe / blow 8 Degrease Lint-free cloth soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products). Wipe with a dry lint-free cloth 9 Smooth Grey adhesive pad soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products) 10 Wipe / blow 11 Degrease Lint-free cloth soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products). Wipe with a dry lint-free cloth

- 4 - 12 Apply a bi component primer Vehicle: Parts and consumables for the repair (04B, Consumables - Products) 13 Remove solvent / dry 14 Sand P400 - P500 dry / P400 - P800 with water 15 Wipe / blow 16 Degrease Lint-free cloth soaked in antistatic thinner Vehicle: Parts and consumables for the repair (04B, Consumables - Products). Wipe with a dry lint-free cloth 17 Blow / rub with an adhesive pad 18 Apply the finishing paint Repair-40x01x45x09-02x65-1-1-1.xml XSL version : 3.02 du 22/07/11

- 1 - ABS: PRECAUTIONS FOR THE REPAIR Note, one or more warnings are present in this procedure Equipment required Diagnostic tool pedal press 1. SAFETY If a lift must be used for an operation, respect the safety instructions Vehicle: Towing and lifting . Protect any bodywork components which could be damaged by brake fluid with covers. To ensure there is no risk of sparks, do not place any metallic objects on the battery. Brake fluid is highly corrosive. Carefully clean any brake fluid spilt on parts of the vehicle. 2. CLEANLINESS Clean around the braking system with brake cleaner Vehicle: Parts and consumables for the repair . If a component is being replaced by a new one, do not remove the new component from its packaging until its is ready to be fitted onto the vehicle. CAUTION Prepare for the flow of fluid, and protect the surrounding components. 3. GENERAL RECOMMENDATIONS During an operation which requires the braking circuit to be opened, position a pedal press on the brake pedal to limit the outflow of brake fluid. After any operation on the ABS, it is essential to confirm the repair with a road test and a check using the Diagnostic tool .

- 2 - 1- YAW SPEED AND LATERAL ACCELERATION SENSOR The sensor must be fitted facing the vehicle's direction of travel (as shown by the arrow). Be sure to replace any sensor which has sustained an impact. 2- HYDRAULIC UNIT CAUTION Switch off the vehicle ignition so as not to activate the hydraulic unit solenoid valves when bleeding the brake circuit. 3- WHEEL SPEED SENSOR CAUTION To ensure that the wheel speed sensor works properly, do not mark the sensor target on the bearing. CAUTION In order to prevent irreversible damage to the front hub bearing: Do not loosen or tighten the driveshaft nut when the wheels are on the ground. Do not place the vehicle with its wheels on the ground when the driveshaft has been loosened or removed. 4- BRAKE SERVO WARNING To avoid breaking the connection between the brake servo pushrod and the brake pedal, check that the safety clevis pin is locked onto the brake servo pushrod by tilting it from the top downwards.

- 3 - Repair-13x03x10-02x60-1-4-1.xml XSL version : 3.02 du 22/07/11

2010-2012 Renault Wind Service & Repair Manual

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