2008 Renault Clio III OEM Service & Repair Manual

© Renault s.a.s 2007 "The repair procedures given by the manufacturer in this document are based on the technical specifications current when it was prepared. The procedures may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are constructed". All rights reserved by Renault. Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault. NOVEMBER 2009 EDITION ANGLAISE X85 0 General vehicle information 01A VEHICLE MECHANICAL SPECIFICATIONS 01C VEHICLE BODYWORK SPECIFICATIONS 01D MECHANICAL INTRODUCTION 02A LIFTING EQUIPMENT 03B COLLISION 04B CONSUMABLES - PRODUCTS 04E PAINT

CLIO III - Chapitre 0 Contents Pages CLIO III - Chapitre 0ContentsPages 01A VEHICLE MECHANICAL SPECIFICATIONS Vehicle: Specifications 01A-1 01C VEHICLE BODYWORK SPECIFICATIONS Vehicle: Identification 01C-1 Vehicle panel gaps: Adjustment value 01C-3 01D MECHANICAL INTRODUCTION Vehicle: Precautions for the repair 01D-1 Tightening torques: General information 01D-3 02A LIFTING EQUIPMENT Vehicle: Towing and lifting 02A-1 03B COLLISION Vehicle involved in an impact: Impact fault finding 03B-1 Vehicle involved in a frontal impact: Description 03B-4 Vehicle involved in a side impact: Description 03B-9 Vehicle involved in a rear impact: Description 03B-16 04B CONSUMABLES - PRODUCTS Vehicle: Parts and consumables for the repair 04B-1 04E PAINT Anti-corrosion protection product: Description 04E-1 Colour code: Specifications 04E-4 03B COLLISION

01A- 1 VEHICLE MECHANICAL SPECIFICATIONS Vehicle: Specifications 01A B85 or C85 or S85 111853

01A- 2 VEHICLE MECHANICAL SPECIFICATIONS Vehicle: Specifications 01A Dimensions in metres : K85 126484 all models except Clio RS Clio RS only Clio Estate all Clio phase 2 models except Clio RS A 0.805 0.800 0.805 0.805 B 2.575 2.585 2.575 2.575 C 0.606 0.606 0.822 0.621 D 3.986 3.991 4.203 4.017 E 1.472 (165/65 R15 81T and 195/50 R16 88V) 1.520 1.472 1.472 1.458 (185/60 R15 84H) 1.458 1.458 F (unladen) 1.497 1.484 1.497 1.497

01A- 3 VEHICLE MECHANICAL SPECIFICATIONS Vehicle: Specifications 01A G 1.471 (165/65 R15 81T) 1.520 1.471 1.470 1.460 (185/60 R15 84H) 1.460 1.450 (195/50 R16 88V) 1.450 1.450 H 2.025 2.025 2.025 2.025 Engine type Engine suffix Gearbox Gearbox suffix Emissions standard D4F 740 JH3 128 176 EURO 3, 4 and 5 742 (a) EURO 4 764 JH3 128 176 EURO 4 and 5 JA3 001 EURO 3 and 4 784 JH3 184 185 186 187 EURO 4 786 312 313 315 EURO 5 F4R 830 TL4 003 024 EURO 4 832 024 031 K4J 780 JH3 129 154 172 173 177 EURO 3 and 4

01A- 4 VEHICLE MECHANICAL SPECIFICATIONS Vehicle: Specifications 01A a: Engine running on an ethanol/petrol mixture. K4M 800 JH3 131 155 179 EURO 3 and 4 JR5 138 171 US94, EURO 3 and 4 801 DP0 074 EURO 3, 4 and 5 804 JH3 131 155 179 EURO 4 862 TL4 039 K9K 750 JR5 113 162 EURO 1 and 3 752 JH3 132 174 764 TL4 002 EURO 4 766 JA5 001 JR5 124 128 164 322 768 JH3 141 175 189 190 772 TL4 002 EURO 4 M4R 700 TL4 008 EURO 4 701 DP0 021 Engine type Engine suffix Gearbox Gearbox suffix Emissions standard

01C-1 VEHICLE BODYWORK SPECIFICATIONS Vehicle: Identification 01C I - LOCATIONS OF THE VEHICLE IDENTIFICATION PLATE Plate (A): C85 or S85 111982 B85 or K85 112020 100565 19031 (1) Vehicle type mine and type number; this information also appears on marking (B) (2) MGVW (Maximum Gross Vehi- cle Weight) (3) GTW (Gross train weight, vehicle under load with trailer) (4) Maximum permissible front axle load (5) Maximum permissible rear axle load (6) Vehicle technical specifications (7) Paintwork reference number (8) Equipment level (9) Vehicle type

01C-2 VEHICLE BODYWORK SPECIFICATIONS Vehicle: Identification 01C II - COLD-MARKING OF THE BODY (10) Upholstery code (11) Additional equipment details (12) Fabrication number (13) Inter ior trim code 112019 Note: If the complete body is being replaced, it must be marked in compliance with the current regulations.

01C-3 VEHICLE BODYWORK SPECIFICATIONS Vehicle panel gaps: Adjustment value 01C All values are given in millimetres. Section 1 (X1) = 0.75 mm ± 0.75 112086 WARNING The clearance values are given for information pur- poses. Certain rules have to be followed when clearances are adjusted: -maintain symmetry in relation to opposite side, -ensure the flush fitting is correct, -check correct operation of the opening, and water- and airtightness. 111907

01C-4 VEHICLE BODYWORK SPECIFICATIONS Vehicle panel gaps: Adjustment value 01C Section 2 (X2 ) = 2 mm ± 1 Section 3 (X3 ) = 3.5 mm ± 1.5 Section 4 (X4) = 3.4 mm ± 1.5 Section 5 (X5) = 3.5 mm ± 1.5 111905 111903 111904 111901

2008 Renault Clio III OEM Service & Repair Manual

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