PORSCHE BOXSTER 986 Replacement Parts Manual 1997-2004

1 2 3 4 3 5 7 8 Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 0 SG 01 Illustration 1-00 Restrictions Update 194 17:35 Remarks PET page: 001 KAT-520 tool jack 1 996 721 115 00 tool bag with contents comprising: 1 - 996 361 521 00 boot for tyre 1 - - plastic gloves 1 - 996 721 151 00 towing lug 1 - - double-end spanner 10 X 13 1 - - screw driver 1 - - handle for screw driver 1 - 999 571 076 02 socket wrench - 5 - for headlamp 1 - 999 571 074 30 threaded bolt for assembly wheels 1 - - rim wrench 1 - - operating rod for rim wrench 1 2 996 721 211 00 scissors type jack 1 3 996 722 101 00 foam part 1 4 996 721 701 00 fastening part 1 5 477 813 157 fastening plate 1 7 900 029 004 02 winged nut M 10 1 8 - see group 8/07/00 POS.19 1 - -- E N D -- - et_bt1.frm

7 11 9 10 12 4 5 83 1 2 6 Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 0 SG 01 Illustration 1-05 Restrictions Update 194 17:35 Remarks PET page: 001 KAT-520 stickers stickers tyre pressure 1 986 701 287 21 sticker 1 M 009 1 986 701 287 24 sticker 1 M 008 stickers emergency wheel 1 2 996 361 701 10 sticker english 1 2 996 361 701 11 sticker french 1 stickers engine specifications 3 986 006 109 01 sticker 97 1 M 009 3 986 006 109 03 sticker 98 -99 1 M 009 3 986 006 109 06 sticker 00 1 M 009 3 986 006 109 10 sticker 01 1 M 009 3 986 006 109 14 sticker 02 1 M 009 3 986 006 109 16 sticker 03 1 M 009 3 986 006 109 18 sticker 04 1 M 009 3 986 006 109 07 sticker 00 1 M 008 3 986 006 109 11 sticker 01 1 M 008 3 986 006 109 15 sticker 02 1 M 008 3 986 006 109 17 sticker 03 1 M 008 3 986 006 109 19 sticker 04 1 M 008 (4) 996 006 120 00 indication sticker cover expansion tank coolant 00- 1 5 996 006 140 00 sticker antiknock regulation 1 6 477 000 267 sticker catalytic converter 1 stickers type of fuel et_bt1.frm

Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 0 SG 01 Illustration 1-05 Restrictions Update 194 17:35 Remarks PET page: 002 KAT-520 Pos Part Number Name Qty Model Remarks 7 996 006 117 03 sticker 93 RON/MON/2 1 7 993 006 118 00 sticker fuel filler flap -99 1 (USA) 7 996 006 118 01 sticker fuel filler flap 00- 1 (USA) 7 996 701 190 00 sticker fuel tank cap 01- 1 8 993 006 544 01 sticker engine oil - MOBIL 1 - 1 stickers airbag 9 3B0 010 219 B sticker child car seat 00- 1 9 A 986 701 421 03 sticker airbag warning sticker -00 1 9 986 701 421 04 sticker airbag warning sticker 1 10 996 701 423 01 sticker SERVICE airbag 1 - 993 701 422 03 indication sticker airbag 2 (USA) - 993 701 422 02 indication sticker airbag 2 (CDN) 11 986 701 141 01 sticker air conditioner 1 stickers folding top control see group 8/09/05 12 996 701 121 01 sticker KEY + SHIFT-LOCK 1 (USA) - -- E N D -- - et_bt2.frm

Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 0 SG 04 Illustration 4-00 Restrictions Update 194 17:36 Remarks PET page: 001 KAT-520 paint touch-up applicator - 911 095 932 20 paint touch-up applicator X 719 black A 1 80K guards red G 1 3AT glacier white Z 1 9A3 biarritz white Z 2 12L pastel yellow Q 1 3AR blue turquoise J 1 12G speed yellow 50 / X 4 347 dark blue 55 B9A carrara white B 4 - 911 095 933 20 paint touch-up applicator set comprising: paint touch-up applicator primer paint touch-up applicator clear lacquer X 92T arctic silver metallic X 1 3AY ocean blue metallic E 1 3AW zenith blue metallic F 1 84R arena red metallic H 8 25H ocean jade metallic J 3 746 black-metallic Z 8 23I wimbledon green metallic 51 22E forest green metallic 53 2A2 rainforest green metallic J 4 39G violet metallic 54 37U cobalt blue metallic 56 92E polar silver metallic 58 22D slate grey metallic 59 39N iris blue metallic 61 et_bt1.frm

Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 0 SG 04 Illustration 4-00 Restrictions Update 194 17:36 Remarks PET page: 002 KAT-520 Pos Part Number Name Qty Model Remarks 37W midnight blue metallic -02 03- 62 E 9 8A4 orient red metallic L 1 3A9 lapis blue metallic -02 E 3 M5W lapis blue metallic 03- J 2 6A7 meridian metallic -03 04 X 2 64 1A9 zanzibar red -02 03 N 1 63 6B5 seal grey metallic Y 1 C9Z basalt black metallic Z 4 M6W lagoon green metallic G 4 M3W carmon red metallic E 4 M7X atlas grey metallic E 7 M7Z gt silver metallic 04 M 091 - -- E N D -- - et_bt2.frm

Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 1 SG 01 Illustration 101-00 Restrictions Update 194 17:36 Remarks PET page: 001 KAT-520 replacement engine without drive plate tiptronic without flywheel manual transmission without compressor -99 00-02 03- M 96.20 M 96.21/22 M 96.23/24 1 > 986 100 920 02 replacement engine -99 1 M 96.20 M 481 1 > 986 100 920 03 replacement engine -99 1 M 96.20 M 249 1 > 986 100 921 02 replacement engine 00 1 M 96.21 M 480 1 > 986 100 921 06 replacement engine 01 1 M 96.21 M 480 1 > 986 100 921 10 replacement engine 02 1 M 96.21 M 480 1 > 986 100 924 02 replacement engine 03 1 M 96.24 M 480 1 > 986 100 924 06 replacement engine 04 1 M 96.24 M 480 1 > 986 100 924 10 replacement engine 04 1 M 96.24 M 480 /M 091 1 > 986 100 921 03 replacement engine 00 1 M 96.21 M 249 1 > 986 100 921 07 replacement engine 01 1 M 96.21 M 249 1 > 986 100 921 11 replacement engine 02 1 M 96.21 M 249 1 > 986 100 924 03 replacement engine 03 1 M 96.24 M 249 1 > 986 100 924 07 replacement engine 04 1 M 96.24 M 249 1 > 986 100 924 11 replacement engine 04 1 M 249 M 249/ M 091 1 > 986 100 922 02 replacement engine 00 1 M 96.22 M 481 et_bt1.frm

Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 1 SG 01 Illustration 101-00 Restrictions Update 194 17:36 Remarks PET page: 002 KAT-520 Pos Part Number Name Qty Model Remarks 1 > 986 100 922 06 replacement engine 01 1 M 96.22 M 481 1 > 986 100 922 10 replacement engine 02 1 M 96.22 M 481 1 > 986 100 923 02 replacement engine 03 1 M 96.23 M 481 1 > 986 100 923 06 replacement engine 04 1 M 96.23 M 481 1 > 986 100 922 03 replacement engine 00 1 M 96.22 M 249 1 > 986 100 922 07 replacement engine 01 1 M 96.22 M 249 1 > 986 100 922 11 replacement engine 02 1 M 96.22 M 249 1 > 986 100 923 03 replacement engine 03 1 M 96.23 M 249 1 > 986 100 923 07 replacement engine 04 1 M 96.23 M 249 - -- E N D -- - et_bt2.frm

1 14 26 27 10 8 20 32 31 9 35 30 11 17 23 24 22 25 17 12 14 13 16 15 17 4 3 18 19 7 10 5 2 2 21 29 37 36 33 34 17 28 6 Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 1 SG 01 Illustration 101-05 Restrictions Update 194 17:36 Remarks PET page: 001 KAT-520 crankcase -99 00-02 03- M 96.20 M 96.21/22 M 96.23/24 1 996 101 901 00 crankcase M >> 65X 17100 use also: 996 101 012 64 996 101 018 51 -99 1 1 6 M 96.20 1 996 101 901 02 crankcase 00-02 1 M 96.21 1 996 101 901 04 crankcase 03- 1 M 96.24 1 996 101 901 03 crankcase 00-02 1 M 96.22 1 996 101 901 05 crankcase 03- 1 M 96.23 2 999 012 049 00 straight pin 12M 6 X 22 3 3 996 101 253 50 dowel sleeve 1 3 996 101 253 51 dowel sleeve 1 4 996 101 361 51 gasket 1 5 996 101 363 50 gasket 1 6 U 900 378 174 09 hexagon-head bolt M 6 X 35 25 (6) 999 217 151 09 hexagon-head bolt M 6 X 35 25 7 996 101 219 52 screw 9 X 150 1 8 996 101 229 00 screw M 9 X 94 1 9 996 101 203 00 screw 9 X 94 1 10 999 701 789 40 o-ring 12 X 2 use also: grease 999 917 788 00 2 1 11 999 095 043 01 dowel sleeve 17M 6 X 18,5 4 12 996 101 021 00 cover 1 12 996 101 021 01 cover 1 13 996 101 331 50 gasket 1 et_bt1.frm

Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 1 SG 01 Illustration 101-05 Restrictions Update 194 17:36 Remarks PET page: 002 KAT-520 Pos Part Number Name Qty Model Remarks 14 900 378 030 09 hexagon-head bolt M 6 X 20 10 15 996 101 216 51 cover 1 15 996 101 016 00 cover 1 16 996 101 336 50 gasket 1 17 900 378 035 09 hexagon-head bolt M 6 X 16 24 18 900 123 147 30 sealing ring A 27 X 32 1 19 900 219 017 30 screw plug M 27 X 2 1 20 014 301 153 B dowel sleeve 13 X 16 X13,5 2 21 996 101 213 56 holder 1 21 996 101 213 57 holder 1 22 996 107 031 55 oil pan 1 23 900 219 009 30 screw plug M 18 X 1,5 1 24 900 123 106 30 sealing ring A 18 X 24 1 25 996 107 243 51 bulkhead 1 26 996 113 140 53 cover 1 27 996 113 233 50 gasket 1 28 996 113 340 50 cover 1 29 996 113 213 51 gasket 1 30 000 043 203 73 sealing compound 30 ML X (30) 000 043 204 35 sealing compound 50 ML X 31 A 986 606 112 01 pulse sender 1 31 986 606 112 02 pulse sender -02 1 31 986 606 112 03 pulse sender 03- 1 - 999 650 181 40 plug socket 1 - 999 652 771 12 connector 3 - 999 704 161 40 gasket 3 32 999 218 005 02 pan-head screw M 6 X 16 1 33 A 996 606 121 00 knock sensor 2 33 996 606 125 00 knock sensor 2 - 999 650 167 40 plug socket 2 - 999 650 052 12 connector 4 - 999 704 161 40 gasket 4 34 900 378 033 09 hexagon-head bolt AM 8 X 30 2 34 900 378 108 09 hexagon-head bolt AM 8 X 35 2 35 900 095 137 01 roll pin 5,0 X 12 2 36 996 101 613 50 support 1 M 249 37 900 377 010 09 hexagon nut M 6 1 M 249 -- 900 036 029 02 cover B 16 2 -- 999 036 005 02 cover B 50 2 - -- E N D -- - et_bt2.frm

8 19 18 4 45 3 7 10 1 2 9 12 13 20 7 2 6 5 11 9 17 16 15 14 Model 986 Year 04 16.11.2005 MG Pos Part Number Name Qty Model 1 SG 01 Illustration 101-10 Restrictions Update 194 17:36 Remarks PET page: 001 KAT-520 belt tensioner belt drive -99 00-02 03- M 96.20 M 96.21/22 M 96.23/24 1 996 102 016 67 bracket -03 1 M 96 20/21 M 96.22 1 996 102 016 69 bracket 03- 1 M 96.23/24 2 996 102 260 50 tensioner 1 3 996 102 360 51 lever 1 4 A 999 072 039 09 hexagon-head bolt M 10 X 30 -98 1 4 999 072 041 09 hexagon-head bolt M 10 X 30 99- 1 5 900 067 117 09 pan-head screw M 6 X 16 1 6 999 067 045 09 pan-head screw M 8 X 22 2 7 996 102 365 50 dust boot 2 8 A 996 102 117 53 tensioning roller -98 1 8 996 102 117 56 tensioning roller 99- 1 9 999 095 064 00 dowel sleeve 12 M 6 X 13 2 10 900 378 022 09 hexagon-head bolt AM 8 X 25 2 11 900 378 108 09 hexagon-head bolt AM 8 X 35 2 12 996 102 211 05 cover 1 13 900 378 163 09 hexagon-head bolt M 6 X 16 2 14 A 996 102 119 54 deflection roller 1 M 96.20 14 A 996 102 119 55 deflection roller 1 M 96.21/22 14 996 102 119 58 deflection roller 1 M 96.23/24 15 996 102 127 50 cover disc -98 1 M 96.20 15 996 102 127 51 cover disc 99 1 M 96.20 15 996 102 127 52 cover disc -02 1 M 96.21/22 15 996 102 127 54 cover disc 03- 1 M 96.23/24 et_bt1.frm

PORSCHE BOXSTER 986 Replacement Parts Manual 1997-2004

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